Material suction mechanism and toy material suction machine thereof

Abstract

The utility model discloses a material suction mechanism and a toy material suction machine thereof. The material suction mechanism comprises a material storage barrel, and rubber materials are stored in the material storage barrel; the air pressure adjusting device is used for adjusting air pressure and sucking the sizing material in the storage barrel; the feeding buffer device is connected with the air pressure adjusting device and the material storage barrel, the feeding buffer device is provided with a first connecting pipeline and a second connecting pipeline, one end of the first connecting pipeline is connected with the feeding buffer device, and the other end of the first connecting pipeline is connected with the air pressure adjusting device; one end of the second connecting pipeline is connected with the feeding buffer device, the other end of the second connecting pipeline is connected with the storage barrel, and the feeding buffer device is used for storing the sizing material sucked by the air pressure adjusting device. According to the technical scheme of the embodiment, the rubber material can be automatically conveyed to a high position, manual operation is not needed, and the toy offcut recycling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of toy edge material processing technology, and in particular to a material suction mechanism and its toy material suction machine. Background Technology

[0002] Currently, the processing of toy scraps mostly involves manually feeding the shredded scraps into a reshaping device for reshaping. However, this manual feeding method consumes a lot of time and manpower, especially when processing large quantities of toy scraps, making it particularly inefficient and preventing the toy scrap processing process from being fully automated. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a material suction mechanism and a toy material suction machine, which can improve the conveying efficiency of toy edge materials.

[0004] On one hand, the suction mechanism according to an embodiment of the present utility model includes:

[0005] A storage hopper containing adhesive material;

[0006] A pressure regulating device is used to regulate the pressure and draw the adhesive material from the storage tank.

[0007] A feeding buffer device is provided, which is connected to the air pressure regulating device and the storage tank respectively. The feeding buffer device is provided with a first connecting pipe and a second connecting pipe. One end of the first connecting pipe is connected to the feeding buffer device and the other end of the first connecting pipe is connected to the air pressure regulating device. One end of the second connecting pipe is connected to the feeding buffer device and the other end of the second connecting pipe is connected to the storage tank. The feeding buffer device is used to store the adhesive material sucked up by the air pressure regulating device.

[0008] According to some embodiments of the present invention, the air pressure regulating device is provided with a fan, an airflow guide tube, a third connecting pipe and a control unit. The control unit is electrically connected to the fan, one end of the third connecting pipe is connected to the fan, and the other end of the third connecting pipe is connected to the airflow guide tube.

[0009] According to some embodiments of this utility model, the air pressure regulating device is further provided with a support frame unit. The support frame unit is provided with a base plate, a first support plate, a second support plate, a third support plate, a fourth support plate, a fifth support plate, and a sixth support plate. One side of the first support plate and the second support plate are connected to the base plate. The other side of the first support plate is connected to the first side of the third support plate. The other side of the second support plate is connected to the first side of the fourth support plate. The fifth support plate is connected to the second side of the third support plate. The sixth support plate is connected to the second side of the fourth support plate. The fan is disposed between the third support plate and the fourth support plate. The control unit is connected to the third side of the third support plate and the fourth support plate respectively. The airflow guide tube is connected to the inner side of the fifth support plate and the sixth support plate respectively. The first side and the second side of the third support plate and the fourth support plate are adjacent to each other, and the third side of the third support plate and the fourth support plate is opposite to the first side.

[0010] According to some embodiments of the present invention, a first connector is provided on the inner side of the fifth support plate, and a second connector is provided on the inner side of the sixth support plate. One side of the first connector is connected to the fifth support plate, and the other side of the first connector is in contact with the outer surface of the airflow guide tube. One end of the second connector is connected to the sixth support plate, and the other end of the second connector is in contact with the outer surface of the airflow guide tube.

[0011] According to some embodiments of the present invention, the control unit is provided with a pressure monitoring device, a power supply device, and a start / stop device, wherein the power supply device is connected to the pressure regulating device and the start / stop device respectively.

[0012] According to some embodiments of the present invention, the feeding buffer device includes a cover and a device body. The cover is disposed on the upper part of the device body, and a first sleeve is disposed on the upper part of the cover. The first sleeve is located outside one end of the first connecting pipe. A second sleeve is disposed outside the device body, and the second sleeve is sleeved outside one end of the second connecting pipe.

[0013] According to some embodiments of the present invention, the cross-sectional area of ​​the lower side of the device body gradually decreases in the direction away from the upper side of the device body until a first through hole is formed.

[0014] The suction mechanism and toy suction machine according to the embodiments of this utility model have at least the following beneficial effects:

[0015] The system includes a storage bin containing adhesive material; an air pressure regulating device for regulating air pressure and drawing adhesive material from the storage bin; and a feeding buffer device connected to both the air pressure regulating device and the storage bin. The feeding buffer device has a first connecting pipe and a second connecting pipe. One end of the first connecting pipe is connected to the feeding buffer device, and the other end is connected to the air pressure regulating device. One end of the second connecting pipe is connected to the feeding buffer device, and the other end is connected to the storage bin. The feeding buffer device stores the adhesive material drawn by the air pressure regulating device. According to this embodiment, the adhesive material can be automatically transported to a higher position without manual operation, improving the efficiency of toy scrap recycling.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0018] Figure 1 This is a schematic diagram of the overall structure of the suction mechanism according to an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the air pressure regulating device according to an embodiment of the present invention;

[0020] Figure 3 This is a schematic diagram of the feeding buffer device according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the control unit in an embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the first and second connecting members according to an embodiment of the present utility model;

[0023] Figure 6 This is a structural schematic diagram of the base plate to the sixth support plate in an embodiment of the present utility model. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0026] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0027] Reference Figure 1 This utility model provides a material suction mechanism, including a storage bin 100 containing adhesive material; an air pressure regulating device 200 for regulating air pressure and suctioning the adhesive material from the storage bin 100; and a feeding buffer device 300 connected to both the air pressure regulating device 200 and the storage bin 100. The feeding buffer device 300 is provided with a first connecting pipe 310 and a second connecting pipe 320. One end of the first connecting pipe 310 is connected to the feeding buffer device 300, and the other end is connected to the air pressure regulating device 200. One end of the second connecting pipe 320 is connected to the feeding buffer device 300, and the other end is connected to the storage bin 100. The feeding buffer device 300 is used to store the adhesive material suctioned by the air pressure regulating device 200.

[0028] It should be noted that in this embodiment, the suction generated by the air pressure regulating device 200 draws air from inside the feeding buffer device 300 through the first connecting pipe 310. When the pressure inside the feeding buffer device 300 is less than the external atmospheric pressure, the adhesive material in the storage tank 100 is drawn in through the second connecting pipe 320. When the amount of adhesive material stored in the feeding buffer device 300 reaches a certain level, the adhesive material will slowly fall into the mixing tank under the action of gravity, thereby automatically completing the mixing of adhesive material and toy edge material without manual intervention, thus improving the processing efficiency of toy edge material.

[0029] It should be noted that the suction structure, through the cooperation of the air pressure regulating device 200 and the feeding buffer device 300, achieves automatic suction and conveying of the rubber material, reducing the complexity and labor intensity of manual operation. Operators only need to monitor the operating status of the suction mechanism, eliminating the need for tedious manual operations. Furthermore, the suction mechanism can quickly and continuously convey the rubber material, thereby greatly improving production efficiency. This is especially important for production lines that need to handle large quantities of rubber material.

[0030] It should be noted that both the first connecting pipe 310 and the second connecting pipe 320 are equipped with filter screens on the side connected to the feeding buffer device 300. The cross-sectional area of ​​the screen mesh is smaller than the volume of the rubber material, thereby preventing the rubber material from being sucked into the air pressure regulating device 200.

[0031] Reference Figure 2 The air pressure regulating device 200 is equipped with a fan 210, an airflow guide tube 220, a third connecting pipe 230 and a control unit 240. The control unit 240 is electrically connected to the fan 210. One end of the third connecting pipe 230 is connected to the fan 210 and the other end of the third connecting pipe 230 is connected to the airflow guide tube 220.

[0032] It should be noted that the blower 210 generates airflow to create suction in the air pressure regulating device 200; the airflow guide tube 220 guides and concentrates the airflow, ensuring it flows along a preset path; the third connecting pipe 230 extracts air from the airflow guide tube 220; and the control unit 240 controls the speed and power of the blower 210 to regulate the suction. Specifically, when the control unit 240 receives a start signal, it sends a command to the blower 210 to start operating. The suction generated by the blower 210 extracts air from the airflow guide tube 220 through the third connecting pipe 230. The airflow guide tube 220 guides and concentrates the airflow. When the pressure in the airflow guide tube 220 is lower than the pressure in the feeding buffer device 300, the airflow guide tube 220 extracts air from the feeding buffer device 300, allowing the feeding buffer device 300 to extract the adhesive from the storage tank 100. By precisely adjusting the control unit 240, the airflow speed, pressure and flow rate of the air pressure regulating device 200 can be precisely controlled, thereby meeting the different air pressure requirements of the toy suction mechanism.

[0033] Reference Figure 2 and Figure 6The air pressure regulating device 200 is also equipped with a support frame unit 250. The support frame unit 250 is equipped with a base plate 251, a first support plate 252, a second support plate 253, a third support plate 254, a fourth support plate 255, a fifth support plate 256, and a sixth support plate 257. One side of the first support plate 252 and the second support plate 253 are connected to the base plate 251. The other side of the first support plate 252 is connected to the first side of the third support plate 254. The other side of the second support plate 253 is connected to the first side of the fourth support plate 255. The fifth support plate 256 is connected to the third support plate 257. The second side of the support plate 254 is connected, the sixth support plate 257 is connected to the second side of the fourth support plate 255, the fan 210 is disposed between the third support plate 254 and the fourth support plate 255, the control unit 240 is connected to the third side of the third support plate 254 and the fourth support plate 255 respectively, and the airflow guide tube 220 is connected to the inner side of the fifth support plate 256 and the sixth support plate 257 respectively. The first side of the third support plate 254 and the second side of the fourth support plate 255 are adjacent to each other, and the third side of the third support plate 254 and the fourth support plate 255 is the opposite side of the first side.

[0034] It should be noted that the support frame unit 250 consists of a base plate 251 and first support plates 252 to sixth support plates 257, forming a robust frame structure. This improves the stability of the air pressure regulating device 200 during operation and helps resist interference and vibration from the external environment, ensuring the device remains stable during long-term operation. The fan 210 is positioned between the third support plate 254 and the fourth support plate 255, which helps maximize the efficiency of the fan 210 and ensures that the airflow passes evenly and efficiently through the airflow guide tube 220. Simultaneously, the airflow guide tube 220, connected to the inner side of the fifth support plate 256 and the sixth support plate 257, further guides the airflow along a predetermined path, reducing airflow turbulence. The design of the support frame unit 250 considers ease of installation and maintenance; the connection between the various components is simple and clear, facilitating disassembly and reassembly. This allows staff to operate the equipment easily during installation, commissioning, and routine maintenance, reducing work difficulty and time costs. Due to the flexible and highly adjustable structural design of the support frame unit 250, it can adapt to the needs of different sizes and types of air pressure regulating devices 200. Whether it is a small toy suction mechanism or a large industrial automation equipment, the size and layout of the support frame unit 250 can be adjusted to meet specific suction requirements.

[0035] Reference Figure 5The inner side of the fifth support plate 256 is provided with a first connector 2561, and the inner side of the sixth support plate 257 is provided with a second connector 2562. One side of the first connector 2561 is connected to the fifth support plate 256, and the other side of the first connector 2561 is in contact with the outer surface of the airflow guide tube 220. One end of the second connector 2562 is connected to the sixth support plate 257, and the other end of the second connector 2562 is in contact with the outer surface of the airflow guide tube 220.

[0036] It should be noted that by tightly connecting the airflow guide tube 220 to the support plate through the first connector 2561 and the second connector 2562, the stability of the entire air pressure regulating device 200 can be significantly improved. This stability is crucial for ensuring uniform airflow distribution and reducing energy loss.

[0037] Reference Figure 4 The control unit 240 is equipped with a pressure monitoring device 241, a power supply device, and a start / stop device 242. The power supply device is connected to the pressure monitoring device 241 and the start / stop device 242 respectively.

[0038] It should be noted that the air pressure monitoring device 241, power supply device, and start-stop device 242 work collaboratively under the unified scheduling of the control unit 240 to achieve precise regulation of air pressure and control of equipment status. The power supply device provides a stable power supply to the air pressure monitoring device 241 and start-stop device 242, and can adjust the output power according to actual production needs to avoid unnecessary energy waste. When the start-stop device 242 detects that the equipment is in an idle state, it can automatically cut off the power supply to further reduce energy consumption. When the air pressure monitoring device 241 or the start-stop device 242 malfunctions, the power supply device can quickly cut off the power supply to the faulty component to prevent the fault from spreading and protect the stable operation of the entire suction mechanism. At the same time, the control unit 240 can record fault information to provide a reference for subsequent maintenance and repair. The air pressure monitoring device 241, power supply device, and start-stop device 242 all adopt a modular design, which is convenient for installation and disassembly, making system maintenance and upgrades simpler and faster, and reducing maintenance costs and time costs.

[0039] Reference Figure 3 The feeding buffer device 300 includes a cover 330 and a device body 340. The cover 330 is disposed on the upper part of the device body 340. A first sleeve 331 is disposed on the upper part of the cover 330. The first sleeve 331 is located outside one end of the first connecting pipe 310. A second sleeve 341 is disposed outside the device body 340. The second sleeve 341 is sleeved on the outside of one end of the second connecting pipe 320.

[0040] It should be noted that the feeding buffer device 300 is mainly used to reduce the impact and vibration of the rubber compound on the mixing tank during the conveying process. The first sleeve 331 and the second sleeve 341, as the transition parts connecting the pipeline to the main body 340 and the cover 330 of the device, can play a certain buffering role. When the rubber compound enters the mixing tank through the second transmission pipeline, the first sleeve 331 and the second sleeve 341 can absorb some of the impact energy, reduce the vibration impact on the mixing tank, and thus extend the service life of the mixing tank.

[0041] Reference Figure 3 The cross-sectional area of ​​the lower side of the device body 340 gradually decreases away from the upper side of the device body 340 until the first through hole is formed. It should be noted that the tapered design of the lower part of the device body 340 facilitates smooth material flow in the feed buffer device 300. Furthermore, the gradually decreasing cross-sectional area guides the rubber material to gradually accelerate, reducing the risk of blockage caused by rubber material accumulation. By optimizing the material flow path and improving the suction efficiency of the suction mechanism, the rubber material can pass through the feed buffer device 300 more quickly and enter subsequent processing or treatment stages.

[0042] In the description of this specification, references to terms such as "one embodiment," "further embodiment," "some specific embodiments," or "some examples," etc., indicate that a specific feature, structure, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0043] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A material suction mechanism, characterized in that, include: A storage hopper containing adhesive material; A pressure regulating device is used to regulate the pressure and draw the adhesive material from the storage tank. A feeding buffer device is provided, which is connected to the air pressure regulating device and the storage tank respectively. The feeding buffer device is provided with a first connecting pipe and a second connecting pipe. One end of the first connecting pipe is connected to the feeding buffer device and the other end of the first connecting pipe is connected to the air pressure regulating device. One end of the second connecting pipe is connected to the feeding buffer device and the other end of the second connecting pipe is connected to the storage tank. The feeding buffer device is used to store the adhesive material sucked up by the air pressure regulating device.

2. The suction mechanism according to claim 1, characterized in that, The air pressure regulating device is equipped with a fan, an airflow guide tube, a third connecting pipe, and a control unit. The control unit is electrically connected to the fan, one end of the third connecting pipe is connected to the fan, and the other end of the third connecting pipe is connected to the airflow guide tube.

3. The suction mechanism according to claim 2, characterized in that, The air pressure regulating device is further provided with a support frame unit, which includes a base plate, a first support plate, a second support plate, a third support plate, a fourth support plate, a fifth support plate, and a sixth support plate. One side of the first support plate and the second support plate are connected to the base plate. The other side of the first support plate is connected to the first side of the third support plate, and the other side of the second support plate is connected to the first side of the fourth support plate. The fifth support plate is connected to the second side of the third support plate, and the sixth support plate is connected to the second side of the fourth support plate. The fan is disposed between the third support plate and the fourth support plate. The control unit is connected to the third side of the third support plate and the fourth support plate respectively. The airflow guide tube is connected to the inner side of the fifth support plate and the sixth support plate respectively. The first side and the second side of the third support plate and the fourth support plate are adjacent to each other, and the third side of the third support plate and the fourth support plate is opposite to the first side.

4. The suction mechanism according to claim 3, characterized in that, The fifth support plate has a first connector on its inner side, and the sixth support plate has a second connector on its inner side. One side of the first connector is connected to the fifth support plate, and the other side of the first connector is in contact with the outer surface of the airflow guide tube. One end of the second connector is connected to the sixth support plate, and the other end of the second connector is in contact with the outer surface of the airflow guide tube.

5. The suction mechanism according to claim 2, characterized in that, The control unit is equipped with a pressure monitoring device, a power supply device, and a start / stop device. The power supply device is connected to the pressure regulating device and the start / stop device, respectively.

6. The suction mechanism according to claim 1, characterized in that, The feeding buffer device includes a cover and a device body. The cover is disposed on the upper part of the device body. A first sleeve is disposed on the upper part of the cover. The first sleeve is located outside one end of the first connecting pipe. A second sleeve is disposed outside the device body. The second sleeve is sleeved outside one end of the second connecting pipe.

7. The suction mechanism according to claim 6, characterized in that, The cross-sectional area of ​​the lower side of the device body gradually decreases in the direction away from the upper side of the device body until the first through hole is formed.

8. A toy suction machine, characterized in that, include: The feeding mechanism as described in any one of claims 1 to 7.

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