Process board production equipment

By introducing forming and injection mechanisms, especially electric pumps and multi-hole nozzles, into the process plate production equipment, the problem of unstable material injection volume was solved, the stability of process plate thickness and spray uniformity were achieved, and production efficiency and equipment maintenance convenience were improved.

CN223961584UActive Publication Date: 2026-03-03PORPOISE AQUARIUM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing process plate production equipment has difficulty in accurately controlling the amount of material injected each time, resulting in unstable process plate thickness.

Method used

The device employs a molding mechanism and an injection mechanism. The molding mechanism includes a molding frame and a mold cover plate, while the injection mechanism includes an electric pump and a discharge pipe. The electric pump is used to measure the amount of material extracted and injects the material into the molding frame through the discharge pipe. The nozzle of the discharge pipe is designed with a porous structure to increase the spraying range and uniformity.

Benefits of technology

It enables precise control of the amount of material injected each time, ensuring stable thickness of the process plate, improving the uniformity of material spraying and smoothing efficiency within the forming frame, reducing the risk of nozzle deformation, and facilitating nozzle replacement and cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223961584U_ABST
    Figure CN223961584U_ABST
Patent Text Reader

Abstract

The utility model discloses process plate production equipment which comprises a forming mechanism and a material injection mechanism, the forming mechanism comprises a forming frame and a pressing die cover plate, the forming frame is used for containing materials and a die, and the pressing die cover plate is used for covering a top opening of the forming frame and pressing the die; the material injection mechanism comprises an electric pump and a discharging pipe, the electric pump is connected with the material manufacturing equipment, the electric pump is used for pumping materials in the material manufacturing equipment, conveying the materials to the discharging pipe and metering the pumping amount of the materials, and the discharging pipe is used for injecting the materials into the forming frame. According to the technical plate production equipment, the injection amount of materials each time can be accurately controlled, and it is guaranteed that the thickness of a technical plate is stable.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of process board production, and in particular to a process board production equipment. Background Technology

[0002] Artwork panels are often used as backgrounds for aquariums, shop windows, advertising walls, or bulletin boards. These panels are typically made of materials such as polyurethane and resin.

[0003] In related technologies, during the production of process board production equipment, material needs to be injected into the molding frame and smoothed, and then a mold is placed on it. The lower surface of the mold has a pre-made texture shape. A pad is placed on the mold and then a pressing cover plate is placed on it. After the material solidifies, the mold is separated to obtain the process board.

[0004] However, existing process board production equipment has difficulty in accurately controlling the amount of material injected each time, resulting in unstable thickness of the process board. Utility Model Content

[0005] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a process plate production equipment that can precisely control the amount of material injected each time, ensuring stable process plate thickness.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A process board production equipment, comprising:

[0008] A molding mechanism includes a molding frame and a pressing cover plate, wherein the molding frame is used to accommodate materials and a mold, and the pressing cover plate is used to cover the top opening of the molding frame and to press the mold.

[0009] The material injection mechanism includes an electric pump and a discharge pipe. The electric pump is connected to the material preparation equipment and is used to extract material from the material preparation equipment and deliver it to the discharge pipe, and to measure the amount of material extracted. The discharge pipe is used to inject material into the molding frame.

[0010] A process board production equipment according to an embodiment of the present utility model has at least the following beneficial effects:

[0011] 1. This utility model provides a molding mechanism, which includes a molding frame and a pressing cover plate. The molding frame is used to accommodate the material and the mold, and the pressing cover plate is used to cover the top opening of the molding frame and press the mold. Thus, the molding mechanism can define the material into the required shape and maintain the shape of the material until the material is solidified.

[0012] 2. This utility model, by setting up an injection mechanism, includes an electric pump and a discharge pipe. The electric pump is connected to the material preparation equipment and is used to extract material from the material preparation equipment and deliver it to the discharge pipe, and to measure the amount of material extracted. The discharge pipe is used to inject material into the molding frame. It can be understood that by using an electric pump to extract material from the material preparation equipment to the delivery pipe, and by having the electric pump measure the amount of material extracted during the extraction process, the amount of material injected each time can be accurately controlled, ensuring the stability of the process plate thickness.

[0013] According to some embodiments of the present invention, the discharge end of the discharge pipe is provided with a nozzle, the output end of the nozzle is configured with a porous structure, and the nozzle is used to spray and inject material into the molding frame.

[0014] The advantages of this invention are: by setting a nozzle at the discharge end of the discharge pipe, and setting the output end of the nozzle to a porous structure, the nozzle is used to spray and inject material into the molding frame. It can be understood that the material is sprayed out through the output end of the nozzle with a porous structure, which can increase the spraying range and spraying uniformity of the material, so that the material can be spread flat in the molding frame during spraying, avoiding the material from piling up in the molding frame, thereby improving the efficiency of smoothing the material in the molding frame.

[0015] According to some embodiments of this utility model, the nozzle is configured as a metal nozzle.

[0016] The advantage of this invention is that by setting the nozzle as a metal nozzle, the structural strength of the nozzle is improved, thereby reducing the deformation of the nozzle due to material compression.

[0017] According to some embodiments of this utility model, the nozzle and the discharge pipe are detachably connected.

[0018] The advantage of this invention is that by making the nozzle detachably connected to the discharge pipe, it is convenient to replace the nozzle and disassemble and clean it.

[0019] According to some embodiments of the present invention, the nozzle includes a tube section, the discharge tube is configured as a flexible hose, the discharge tube is fitted outside the tube section and locked with a hose clamp.

[0020] The advantages of this invention are: by including a tube in the nozzle, with the tube located at the inlet end of the nozzle, and the outlet tube being a flexible hose, the outlet tube is fitted over the tube and locked with a hose clamp. Thus, on the one hand, the flexible outlet tube allows for easy movement of the nozzle position; on the other hand, the hose clamp locks the outlet tube and the tube, making the connection between them more secure and facilitating nozzle disassembly.

[0021] According to some embodiments of the present invention, the nozzle includes a discharge plate, which is an outwardly convex, porous, arc-shaped plate.

[0022] The advantage of this invention is that by including a discharge plate in the nozzle, which is a porous arc-shaped plate with an outwardly convex structure, the spraying range of the nozzle can be increased, thereby allowing the material sprayed by the nozzle to spread over a larger area within the forming frame.

[0023] According to some embodiments of the present invention, the molding mechanism further includes a frame, a support frame, and a connecting rod. The support frame is fixed on the frame, and the connecting rod connects the support frame and the mold cover plate. The support frame is raised and lowered to drive the mold cover plate to open and close the top opening of the molding frame.

[0024] The advantages of this invention are that the molding mechanism further includes a frame, a support frame, and a connecting rod. The support frame is fixed on the frame, and the connecting rod connects the support frame and the mold cover plate. The support frame is raised and lowered to drive the mold cover plate to open and close the top opening of the frame. This makes it easier to open and close the mold cover plate using the support frame, and thus makes the opening and closing operation of the mold cover plate easier.

[0025] According to some embodiments of the present invention, the connecting rod is rotatably connected to the mold cover plate, the connecting rod is threadedly connected to the support frame, and the connecting rod is rotated to adjust the distance between the mold cover plate and the support frame.

[0026] The advantage of this invention is that by rotatably connecting the connecting rod to the mold cover plate and threadedly connecting the connecting rod to the support frame, the connecting rod can rotate to adjust the distance between the mold cover plate and the support frame, thereby enabling the connecting rod to more smoothly drive the mold cover plate to open and close.

[0027] According to some embodiments of the present invention, a planar bearing is provided between the end of the connecting rod and the mold cover plate, and the planar bearing is used to support the rotation of the connecting rod.

[0028] The advantage of this invention is that by providing a flat bearing between the end of the connecting rod and the mold cover plate, the flat bearing supports the rotation of the connecting rod, thereby reducing the frictional resistance between the connecting rod and the mold cover plate, and thus making the rotation of the connecting rod more effortless.

[0029] According to some embodiments of the present invention, the molding mechanism further includes a frame, on which a horizontally extending slide rail is provided. The slide rail is used to support the movement of the molding frame, and the molding frame moves on the slide rail to approach and move away from the underside of the pressure mold cover plate.

[0030] The advantages of this invention are: by providing a horizontally extending slide rail on the frame, the slide rail supports the movement of the molding frame, and the molding frame moves on the slide rail to approach and move away from the underside of the pressure mold cover plate, thereby enabling the molding frame to be moved away from the underside of the pressure mold cover plate for feeding, avoiding the pressure mold cover plate from obstructing the injection mechanism from injecting material into the mold on the molding frame, thus improving efficiency.

[0031] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0032] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Figure 1 This is a schematic diagram of a process board production equipment according to an embodiment of the present utility model;

[0034] Figure 2 for Figure 1 The enlarged view at point A is shown;

[0035] Figure 3 for Figure 1 The diagram shows the structure of the nozzle.

[0036] Reference numerals: 100-forming mechanism, 110-forming frame, 120-pressing mold cover plate, 130-injection mechanism, 140-electric pump, 150-discharge pipe, 160-nozzle, 170-pipe section, 180-discharge plate, 190-frame, 200-support frame, 210-connecting rod, 220-plane bearing, 230-slide rail, 240-first motor. Detailed Implementation

[0037] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0038] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] The following is for reference. Figures 1-3 A process board production equipment is described in detail with reference to a specific embodiment. It is to be understood that the following description is merely illustrative and not intended to limit the scope of the invention.

[0042] like Figure 1 As shown, a process board production equipment includes a forming mechanism 100 and an injection mechanism 130.

[0043] For the molding mechanism 100, the molding mechanism 100 includes a molding frame 110 and a mold cover plate 120. The molding frame 110 is used to accommodate the material and the mold, and the mold cover plate 120 is used to cover the top opening of the molding frame 110 and press the mold, thereby enabling the molding mechanism 100 to define the material into the desired shape and maintain the shape of the material until the material is solidified.

[0044] Reference Figure 2In some specific embodiments, the molding mechanism 100 further includes a frame 190, a support frame 200, and a connecting rod 210. The support frame 200 is fixed on the frame 190, and the connecting rod 210 connects the support frame 200 and the mold cover plate 120. The support frame 200 is raised and lowered to drive the mold cover plate 120 to open and close the top opening of the molding frame 110, thereby facilitating the opening and closing of the mold cover plate 120 using the support frame 200, and making the opening and closing operation of the mold cover plate 120 easier.

[0045] In some specific embodiments, the connecting rod 210 is rotatably connected to the mold cover plate 120 and threadedly connected to the support frame 200. The connecting rod 210 rotates to adjust the distance between the mold cover plate 120 and the support frame 200, thereby enabling the connecting rod 210 to more smoothly drive the mold cover plate 120 to open and close.

[0046] Furthermore, a first motor 240 is provided on the support frame 200, which is used to drive the connecting rod 210 to rotate.

[0047] It is understandable that the first motor 240 drives the connecting rod 210 to rotate, thereby driving the pressure mold cover plate 120 to open and close automatically, which helps to improve efficiency.

[0048] In some specific embodiments, a plane bearing 220 is provided between the end of the connecting rod 210 and the mold cover plate 120. The plane bearing 220 is used to support the rotation of the connecting rod 210, thereby reducing the frictional resistance between the connecting rod 210 and the mold cover plate 120, and thus making the rotation of the connecting rod 210 more effortless.

[0049] In some specific embodiments, the molding mechanism further includes a frame 190, on which a horizontally extending slide rail 230 is provided. The slide rail 230 is used to support the movement of the molding frame 110. The molding frame 110 moves on the slide rail 23 to approach and move away from the underside of the mold cover plate 120. This allows the molding frame 110 to be moved away from the underside of the mold cover plate 120 to feed material, preventing the mold cover plate 120 from obstructing the injection mechanism from injecting material into the mold on the molding frame 110, thereby improving efficiency.

[0050] For the injection mechanism 130, the injection mechanism 130 includes an electric pump 140 and a discharge pipe 150. The electric pump 140 is connected to the material making equipment. The electric pump 140 is used to extract the material in the material making equipment and deliver it to the discharge pipe 150 and measure the amount of material extracted. The discharge pipe 150 is used to inject the material into the molding frame 110.

[0051] It is understandable that by using an electric pump 140 to extract materials from the material preparation equipment into the delivery pipe, and by having the electric pump 140 measure the amount of material extracted during the extraction process, the amount of material injected each time can be precisely controlled to ensure the stability of the process plate thickness.

[0052] In some specific embodiments, the discharge end of the discharge pipe 150 is provided with a nozzle 160, the output end of the nozzle 160 is configured with a porous structure, and the nozzle 160 is used to spray and inject material into the molding frame 110.

[0053] Understandably, the material is sprayed out through the output end of the porous nozzle 160, which can increase the spraying range and spraying uniformity, so that the material can be spread flat in the forming frame 110 during spraying, avoiding the material from piling up in the forming frame 110, thereby improving the efficiency of smoothing the material in the forming frame 110.

[0054] Specifically, the nozzle 160 is configured as a metal nozzle 160, which helps to improve the structural strength of the nozzle 160 and thereby reduce the deformation of the nozzle 160 due to material compression.

[0055] In some specific embodiments, the nozzle 160 is detachably connected to the discharge pipe 150, thereby facilitating the replacement of the nozzle 160 and the disassembly and cleaning of the nozzle 160.

[0056] Reference Figure 3 Furthermore, the nozzle 160 includes a tube 170, and the discharge tube 150 is configured as a flexible hose. The discharge tube 150 is fitted over the tube 170 and locked with a hose clamp. Thus, on the one hand, the discharge tube 150 is configured as a flexible hose, which facilitates the movement of the nozzle 160. On the other hand, the nozzle 160 includes a tube 170, which is located at the feed end of the nozzle 160. Locking the discharge tube 150 and the tube 170 with a hose clamp makes the connection between the discharge tube 150 and the tube 170 more secure, and also facilitates the disassembly of the nozzle 160.

[0057] In some specific embodiments, the nozzle 160 includes a discharge plate 180, which is a porous arc-shaped plate with an outward convex structure. This helps to increase the spraying range of the nozzle 160, thereby making the material sprayed by the nozzle 160 spread over a larger area within the molding frame 110.

[0058] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A process plate production apparatus, characterized by, The utility model relates to a material injection molding device, which comprises a molding mechanism (100) and a material injection mechanism (130). The molding mechanism (100) comprises a molding frame (110) and a mold cover plate (120), the molding frame (110) is used for accommodating materials and molds, and the mold cover plate (120) is used for covering the top opening of the molding frame (110) and pressing the molds. The material injection mechanism (130) comprises an electric pump (140) and a discharge pipe (150), the electric pump (140) is connected to a material making device, the electric pump (140) is used for pumping the materials in the material making device to the discharge pipe (150) and measuring the pumping amount of the materials, and the discharge pipe (150) is used for injecting the materials into the molding frame (110).

2. A process board production apparatus according to claim 1, wherein The discharge end of the discharge pipe (150) is provided with a spray head (160), the output end of the spray head (160) is provided with a porous structure, and the spray head (160) is used for spraying and injecting the materials into the molding frame (110).

3. A process board production apparatus according to claim 2, wherein The spray head (160) is a metal spray head.

4. A process board production apparatus according to claim 3, wherein The spray head (160) is detachably connected to the discharge pipe (150).

5. A process board production apparatus according to claim 4, wherein The spray head (160) comprises a pipe part (170), the discharge pipe (150) is a hose, the discharge pipe (150) is sleeved outside the pipe part (170) and is locked with the pipe part (170) through a hose clamp.

6. The process board production apparatus according to claim 2, wherein The spray head (160) comprises a discharge plate (180), and the discharge plate (180) is an outwardly convex porous structure arc plate.

7. The process board production apparatus according to claim 1, wherein The molding mechanism (100) further comprises a rack (190), a support frame (200) and a connecting rod (210), the support frame (200) is fixed on the rack (190), the connecting rod (210) connects the support frame (200) and the mold cover plate (120), and the connecting rod (210) is lifted to drive the mold cover plate (120) to open and cover the top opening of the molding frame (110).

8. A process board production apparatus according to claim 7, wherein The connecting rod (210) is rotationally connected to the mold cover plate (120), the connecting rod (210) is threadedly connected to the support frame (200), and the connecting rod (210) is rotated to adjust the distance between the mold cover plate (120) and the support frame (200).

9. A process board production apparatus according to claim 8, wherein A plane bearing (220) is arranged between the end of the connecting rod (210) and the mold cover plate (120), and the plane bearing (220) is used for supporting the rotation of the connecting rod (210).

10. The process board production apparatus according to claim 1, wherein The molding mechanism (100) further comprises a rack (190), and the rack (190) is provided with a horizontally extending slide rail (230), the slide rail (230) is used for supporting the movement of the molding frame (110), and the molding frame (110) moves on the slide rail (230) to approach and move away from the lower side of the mold cover plate (120).