Corona device for film surface treatment
By using a voltage roller driven by a servo motor and a hydraulic cylinder to adjust the distance between the voltage roller and the high-voltage electrode, as well as a slide limit assembly, the problems of poor adaptability of the corona device to films of different thicknesses and winding offset are solved, thereby improving the corona winding efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-03-03
AI Technical Summary
In existing corona treatment devices, the distance between the voltage roller and the high-voltage electrode is not easy to adjust, making it difficult to adapt to corona treatment of films of different thicknesses. Furthermore, after corona treatment, the film is prone to shifting position during winding, affecting winding efficiency.
The movement of the voltage roller and guide roller is driven by a servo motor and hydraulic cylinder. Combined with the adjustment and limit assembly, the distance between the voltage roller and the high voltage electrode is adjusted by a slider and chute structure. The position of the slide is adjusted by a lead screw and connecting rod assembly to ensure that the film is accurately wound after corona treatment.
It achieves corona treatment adaptability for films of different thicknesses, prevents film position shift after corona treatment, and improves winding efficiency.
Smart Images

Figure CN223961723U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of corona device technology, and more specifically, to a corona device for thin film surface treatment. Background Technology
[0002] Corona treatment is an electrostatic treatment that improves the adhesion of the substrate surface. Most plastic films (such as polycarbonate films) are non-polar polymers with low surface tension, making it difficult for known inks and adhesives to adhere firmly. Therefore, corona treatment is necessary. For example, patent application CN201711049453.3 describes a flexible corona treatment device for plastic films, including a corona chamber. The corona chamber has a rectangular cross-section, is made of steel, and has a feed inlet on its left middle wall. A lower conveyor wheel is symmetrically arranged below the upper conveyor wheel along the horizontal axis of the corona chamber. A corona intensity detector is installed on the upper inner wall of the protective box. An electrode generator is connected below the corona intensity detector. The upper surface of the corona plate is connected by screws... A transition connecting plate is fixed in place; a telescopic rod is welded to the upper end of the transition connecting plate; the telescopic rod is inserted into the fixed rod, and a permanent magnet is installed at its upper end; the upper end of the connecting spring is connected to an electromagnet; the inside of the winding roller is fixed to the connecting shaft by a roller connecting rod; the roller bracket is welded obliquely to the right side wall of the corona box; the structure of this invention is relatively novel, the corona treatment efficiency is obvious, the practicality is strong, and the use effect is good. In the above technical solution, the distance between the voltage roller and the high voltage electrode is not easy to adjust, it is not easy to perform corona treatment on films of different thicknesses, and the position of the corona-treated film is prone to shift during winding, affecting the winding efficiency. Utility Model Content
[0003] The main objective of this invention is to provide a corona treatment device for thin film surface treatment, which can effectively solve the problems in the background art where the distance between the voltage roller and the high voltage electrode is not easy to adjust, it is not easy to perform corona treatment on films of different thicknesses, and the position of the corona-treated film is prone to shift during winding, affecting the winding efficiency.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a corona discharge device for thin film surface treatment, comprising a processing table, a supporting side plate fixedly installed on the upper surface of the processing table, a top plate fixedly installed on the upper surface of the supporting side plate, a high-voltage electrode installed on the lower surface of the top plate, a servo motor slidably installed on the surface of the supporting side plate, a voltage roller installed at the output end of the servo motor, the voltage roller being located directly below the high-voltage electrode, a hydraulic cylinder fixedly installed on the upper surface of the supporting side plate, the output end of the hydraulic cylinder being connected to the servo motor, guide rollers installed on both sides of the front surface of the supporting side plate, and adjustment and limiting components provided on the guide rollers.
[0005] Preferably, a groove is provided through the surface of the support side plate, a slider is slidably installed inside the groove, and the output end of the hydraulic cylinder is disposed on the surface of the slider.
[0006] Preferably, a mounting plate is fixedly mounted on the surface of the slider, and the servo motor is fixedly mounted on the surface of the mounting plate. A through hole is provided on the mounting plate and the slider, and the output end of the servo motor moves through the through hole.
[0007] Preferably, the adjustment limiting assembly includes a first limiting rod, a first sliding plate, and a second sliding plate. The first limiting rod is fixedly installed between the top ends of two guide rollers, the two first sliding plates are slidably installed in the middle of the guide rollers, and the second sliding plate is slidably installed in the middle of the voltage roller.
[0008] Preferably, each pair of first sliding discs is connected by a second limiting rod. A bidirectional lead screw is installed on the first limiting rod, and two lead screw sleeves are sleeved in the middle of the bidirectional lead screw. The two lead screw sleeves are respectively connected to the two second limiting rods.
[0009] Preferably, the first slide plate has a first groove on its circumference, a first rotating shaft is rotatably installed between the inner walls on both sides of the first groove, and a first connecting rod is fixedly installed on the circumference of the first rotating shaft.
[0010] Preferably, a second groove is provided on both sides of the circumferential surface of the second slide plate, and a second rotating shaft is rotatably installed between the inner walls of the two sides of the second groove. A second connecting rod is fixedly installed on the circumferential surface of the second rotating shaft, and the top ends of the first connecting rod and the second connecting rod are connected by a mounting shaft.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] (1) By rotating the bidirectional lead screw, the two lead screw sleeves can be driven to move towards each other or away from each other in the middle of the bidirectional lead screw. Since the first slide plate has a first groove on its circumference, a first rotating shaft is rotatably installed between the inner walls on both sides of the first groove. A first connecting rod is fixedly installed on the circumference of the first rotating shaft. The second slide plate has a second groove on both sides of its circumference, a second rotating shaft is rotatably installed between the inner walls on both sides of the second groove. A second connecting rod is fixedly installed on the circumference of the second rotating shaft. The tops of the first connecting rod and the second connecting rod are connected by a mounting shaft. At this time, the two first slide plates and the two second slide plates can be driven to move away from each other or towards each other, adjusting the two first slide plates and the two second slide plates to a suitable distance from the film, so as to limit the film and prevent the film from shifting during winding after corona treatment, thus affecting the winding efficiency.
[0013] (2) The hydraulic cylinder output end is extended and retracted, driving the slider to slide inside the groove. At the same time, the servo motor is driven to move downward, and the voltage roller is driven to move downward, so as to adjust the distance between the voltage roller and the high voltage electrode, thus performing corona treatment on films of different thicknesses. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a corona device for thin film surface treatment according to the present invention;
[0015] Figure 2 This is a schematic diagram of the overall rear view structure of a corona device for thin film surface treatment according to the present invention;
[0016] Figure 3 This is a side view of the overall structure of a corona device for thin film surface treatment according to the present invention;
[0017] Figure 4 This is a schematic diagram of the first sliding plate structure of a corona device for thin film surface treatment according to the present invention;
[0018] Figure 5 This is a schematic diagram of the second slide block structure of a corona device for thin film surface treatment according to the present invention.
[0019] In the diagram: 1. Processing table; 2. Support side plate; 3. Slide groove; 4. Servo motor; 5. Hydraulic cylinder; 6. Top plate; 7. High voltage electrode; 8. Voltage roller; 9. Adjustment limit assembly; 901. First limit rod; 902. Second limit rod; 903. Bidirectional lead screw; 904. Lead screw sleeve; 905. First slide plate; 906. First connecting rod; 907. Mounting shaft; 908. Second connecting rod; 909. Second slide plate; 910. First groove; 911. First rotating shaft; 912. Second groove; 913. Second rotating shaft; 10. Guide roller; 11. Slider; 12. Mounting plate; 13. Perforation. Detailed Implementation
[0020] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0021] like Figure 1 , 2As shown in Figure 3, a corona discharge device for thin film surface treatment includes a processing table 1. A support side plate 2 is fixedly installed on the upper surface of the processing table 1. A top plate 6 is fixedly installed on the upper surface of the support side plate 2. A high-voltage electrode 7 is installed on the lower surface of the top plate 6. A servo motor 4 is slidably installed on the surface of the support side plate 2. A voltage roller 8 is installed at the output end of the servo motor 4. The voltage roller 8 is located directly below the high-voltage electrode 7. A hydraulic cylinder 5 is fixedly installed on the upper surface of the support side plate 2. The output end of the hydraulic cylinder 5 is connected to the servo motor 4. Guide rollers 10 are installed on both sides of the front surface of the support side plate 2. Adjustment and limiting components 9 are provided on the guide rollers 10.
[0022] like Figure 1 , 2 As shown, a groove 3 is provided through the surface of the support side plate 2, and a slider 11 is slidably installed inside the groove 3. The output end of the hydraulic cylinder 5 is located on the surface of the slider 11. An installation plate 12 is fixedly installed on the surface of the slider 11, and the servo motor 4 is fixedly installed on the surface of the installation plate 12. A through hole 13 is provided through the installation plate 12 and the slider 11, and the output end of the servo motor 4 moves through the through hole 13, which can improve the stability when the voltage roller 8 moves.
[0023] like Figure 2 , 3As shown in Figures 4 and 5, the adjustment limiting assembly 9 includes a first limiting rod 901, a first sliding plate 905, and a second sliding plate 909. The first limiting rod 901 is fixedly installed between the top ends of two guide rollers 10. The two first sliding plates 905 are slidably installed in the middle of the guide rollers 10, and the second sliding plate 909 is slidably installed in the middle of the voltage roller 8. Each pair of first sliding plates 905 is connected by a second limiting rod 902. A bidirectional lead screw 903 is installed on the first limiting rod 901, and two lead screw sleeves 904 are sleeved in the middle of the bidirectional lead screw 903. The two lead screw sleeves 904 are respectively connected to the two second limiting rods 902. The first slide plate 905 has a first groove 910 on its circumference. A first rotating shaft 911 is rotatably installed between the inner walls of the two sides of the first groove 910. A first connecting rod 906 is fixedly installed on the circumference of the first rotating shaft 911. The second slide plate 909 has a second groove 912 on both sides of its circumference. A second rotating shaft 913 is rotatably installed between the inner walls of the two sides of the second groove 912. A second connecting rod 908 is fixedly installed on the circumference of the second rotating shaft 913. The first connecting rod 906... The top ends of the second connecting rod 908 are connected by a mounting shaft 907. By rotating the bidirectional lead screw 903, the two lead screw sleeves 904 can be driven to move towards or away from each other in the middle of the bidirectional lead screw 903. The first sliding plate 905 has a first groove 910 on its circumference, and a first rotating shaft 911 is rotatably mounted between the inner walls of the two sides of the first groove 910. The first connecting rod 906 is fixedly mounted on the circumference of the first rotating shaft 911. The second sliding plate 909 has second grooves 912 on both sides of its circumference. A second rotating shaft 913 is rotatably installed between the inner side walls. A second connecting rod 908 is fixedly installed on the circumference of the second rotating shaft 913. The top ends of the first connecting rod 906 and the second connecting rod 908 are connected by a mounting shaft 907. At this time, the two first sliding plates 905 and the two second sliding plates 909 can be driven to move away from each other or closer to each other, adjusting the two first sliding plates 905 and the two second sliding plates 909 to a suitable distance from the film, so as to limit the film and prevent the film from shifting in position during winding after corona treatment, thus affecting the winding efficiency.
[0024] The working principle of a corona device for thin film surface treatment:
[0025] In use, when this device is needed for corona treatment, the output end of the hydraulic cylinder 5 is first extended or retracted, driving the slider 11 to slide inside the slide groove 3. Simultaneously, the servo motor 4 is driven to move downwards, and the voltage roller 8 is also driven downwards to adjust the distance between the voltage roller 8 and the high-voltage electrode 7. This allows for corona treatment of films of different thicknesses. The distances between the two first sliding discs 905 and the two second sliding discs 909, respectively, between the voltage roller 8 and the guide roller 10 are adjusted according to the width of the film. By rotating the bidirectional lead screw 903, the two lead screw sleeves 904 can be driven to move towards or away from each other in the middle of the bidirectional lead screw 903. Because the first sliding disc 905 has a first groove 910 on its circumference, and a first rotating shaft 911 is rotatably mounted between the inner walls of both sides of the first groove 910, the first rotating shaft 911... A first connecting rod 906 is fixedly installed on the surface of the second slide 909. Second grooves 912 are formed on both sides of the circumference of the second slide 909. A second rotating shaft 913 is rotatably installed between the inner walls of the two sides of the second groove 912. A second connecting rod 908 is fixedly installed on the circumference of the second rotating shaft 913. The top ends of the first connecting rod 906 and the second connecting rod 908 are connected by a mounting shaft 907. This allows the two first slides 905 and the two second slides 909 to move away from or towards each other, adjusting them to a suitable distance from the film to limit the film's position and prevent it from shifting during winding after corona treatment, thus affecting winding efficiency. After adjustment, the film to be corona treated passes sequentially between the guide roller 10 and the voltage roller 8, and is corona treated by the voltage roller 8 and the high-voltage electrode 7.
[0026] The above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.
Claims
1. A device for surface treatment of thin films by means of corona, comprising a processing table (1), characterized in that: The upper surface of the processing table (1) is fixedly provided with a supporting side plate (2), the upper surface of the supporting side plate (2) is fixedly provided with a top plate (6), the lower surface of the top plate (6) is provided with a high-voltage electric level (7), the surface of the supporting side plate (2) is slidably provided with a servo motor (4), the output end of the servo motor (4) is provided with a voltage roller (8), the voltage roller (8) is located at the lower end of the high-voltage electric level (7), the upper surface of the supporting side plate (2) is fixedly provided with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is connected with the servo motor (4), the front surface of the supporting side plate (2) is provided with a guide roller (10) on both sides, and the guide roller (10) is provided with an adjusting and limiting assembly (9).
2. A thin film surface treatment corona device according to claim 1, wherein: The surface of the supporting side plate (2) is provided with a sliding groove (3), and the sliding groove (3) is slidably provided with a sliding block (11), and the output end of the hydraulic cylinder (5) is arranged on the surface of the sliding block (11).
3. A thin film surface treatment corona device according to claim 2, wherein: The surface of the sliding block (11) is fixedly provided with a mounting disc (12), and the servo motor (4) is fixedly arranged on the surface of the mounting disc (12), the mounting disc (12) and the sliding block (11) are provided with a through hole (13), and the output end of the servo motor (4) passes through the through hole (13) movably.
4. The corona treatment device for thin film surface treatment according to claim 1, characterized in that: The adjusting and limiting assembly (9) comprises a first limiting rod (901), a first sliding disc (905) and a second sliding disc (909), the first limiting rod (901) is fixedly arranged between the top ends of the two guide rollers (10), the first sliding disc (905) is slidably arranged in the middle of the guide roller (10), and the second sliding disc (909) is slidably arranged in the middle of the voltage roller (8).
5. A thin film surface treatment corona device according to claim 4, wherein: Two first sliding discs (905) are connected through a second limiting rod (902), a bidirectional screw rod (903) is arranged on the first limiting rod (901), two screw rod sleeves (904) are arranged in the middle of the bidirectional screw rod (903), and the two screw rod sleeves (904) are connected with the two second limiting rods (902).
6. A thin film surface treatment corona device according to claim 5, wherein: The first sliding disc (905) is provided with a first groove (910) on the surface, the first groove (910) is rotatably arranged between the inner walls on both sides, the first connecting rod (906) is fixedly arranged on the surface of the first rotating shaft (911).
7. A device for the treatment of surfaces of thin films by the corona effect according to claim 6, characterized in that: The second sliding disc (909) is provided with a second groove (912) on the surface on both sides, the second groove (912) is rotatably arranged between the inner walls on both sides, the second connecting rod (908) is fixedly arranged on the surface of the second rotating shaft (913), and the first connecting rod (906) and the second connecting rod (908) are connected through the mounting shaft (907).
Citation Information
Patent Citations
Flexible corona treatment device for plastic film
CN107553940A