Snail stacking machine

By installing a conveyor in the screw press to receive and transport the falling sludge, the problem of sludge entering the filtrate tank on the annular platen assembly was solved, improving the quality of the effluent and increasing economic benefits.

CN223963394UActive Publication Date: 2026-03-03HEBEI SYNERGETIC ENVIRONMENTAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The sludge falling from the ring plate assembly of the existing screw press increases the concentration of suspended solids and COD in the filtrate, affecting the quality of the effluent and causing economic losses.

Method used

A conveyor is installed in the screw press to catch the sludge falling from the ring plate assembly and transport it to the outside of the frame for collection, thus preventing the sludge from entering the filtrate tank.

Benefits of technology

It effectively prevents sludge from entering the filtrate tank, improves the quality of effluent, and increases economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a screw stacking machine, which belongs to the technical field of sewage treatment equipment, and comprises a rack, a screw stacking machine main body and a conveyor, a filtrate tank is arranged at the bottom of the rack, the screw stacking machine main body is arranged on the rack, the screw stacking machine main body comprises an annular sheet group cylinder arranged above the filtrate tank, the conveyor is arranged on the rack, and the annular sheet group cylinder is arranged above the filtrate tank. And the conveyor is arranged on the rack, is positioned between the filtrate tank and the ring sheet group cylinder, and is used for receiving sludge falling from the ring sheet group cylinder and conveying the sludge to the outside of the rack. According to the stacked screw machine provided by the utility model, sludge falling from the ring sheet group cylinder can be received through the conveyor, the part of the sludge is prevented from falling into the filtrate tank, and the part of the sludge can be conveyed to the outside of the rack to be collected and recycled, so that the economic benefit is increased.
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Description

Technical Field

[0001] This utility model belongs to the technical field of sewage treatment equipment, and more specifically, it relates to a screw press. Background Technology

[0002] Screw presses are widely used in wastewater treatment and sludge dewatering. They are a type of solid-liquid separation equipment that can effectively separate solid particles and liquids in wastewater, reducing the suspended solids content and improving water quality.

[0003] The most common screw presses currently include annular plate cylinders and a spiral shaft passing through the annular plate cylinders. The annular plate cylinders are long cylindrical structures formed by multiple annular plates arranged closely along the axial direction. The gap between the spiral shaft and the annular plate cylinders is the filtration channel for the sludge to be treated. During operation, the screw shaft squeezes the sludge inside the annular plate cylinder. The water released from the sludge flows out through the gaps between the rings in the annular plate cylinder. The screw press is also equipped with a back pressure plate. By adjusting the gap of the back pressure plate, the moisture content of the discharged sludge can be adjusted. In practical applications, when the gap of the back pressure plate is lowered, although the moisture content of the discharged sludge is guaranteed, some sludge will be squeezed out from between the rings in the annular plate cylinder under the resistance of the back pressure plate. The squeezed-out sludge will fall into the filtrate tank below the screw press and enter the filtrate system with the filtrate. As a result, this part of the sludge will increase the concentration of suspended solids and COD in the filtrate, affecting the water quality of the effluent. On the other hand, this part of the sludge also has economic value, and its loss will reduce economic benefits. Utility Model Content

[0004] The purpose of this invention is to provide a screw press that aims to solve the problem caused by sludge falling from the ring plate assembly cylinder, as mentioned in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a screw press, comprising:

[0006] A frame, the bottom of which is provided with a filtrate tank;

[0007] The main body of the screw press is mounted on the frame, and the main body of the screw press includes an annular plate assembly mounted above the filtrate tank;

[0008] A conveyor is installed on the frame and located between the filtrate tank and the annular plate cylinder. The conveyor is used to receive sludge falling from the annular plate cylinder and transport the sludge to the outside of the frame.

[0009] In one possible implementation, the conveyor includes:

[0010] The first rotating roller is rotatably connected to the frame and located at the discharge end of the main body of the screw press;

[0011] The second rotating roller is rotatably connected to the frame and located at the feed end of the main body of the screw press. The annular plate cylinder is located between the first rotating roller and the second rotating roller.

[0012] A chain plate belt is wound around the first rotating roller and the second rotating roller, and the chain plate belt is used to catch the sludge falling from the ring plate assembly cylinder;

[0013] A first motor is mounted on the frame, and the drive end of the first motor is connected to either the first rotating roller or the second rotating roller to drive the chain belt to rotate and transport sludge.

[0014] In one possible implementation, the projection of the first rotating roller on the horizontal plane is located outside the projection area formed by the filtrate tank in the horizontal plane, and the projection of the second rotating roller on the horizontal plane is located inside the projection area formed by the filtrate tank in the horizontal plane.

[0015] In one possible implementation, the chain conveyor includes an upper belt and a lower belt. A scraper is provided on the frame near the first rotating roller. The scraper is located below the lower belt and outside the filtrate tank. The upper end of the scraper contacts the transmission surface of the lower belt and is used to scrape off the sludge adhering to the transmission surface of the chain conveyor.

[0016] In one possible implementation, the scraper is inclined outward from top to bottom.

[0017] In one possible implementation, the lower end of the scraper is hinged to the frame, and a torsion spring is provided at the hinge point between the scraper and the frame, the torsion spring being used to drive the upper end of the scraper against the lower belt.

[0018] In one possible implementation, the upper end of the scraper is provided with a rubber scraper blade, which contacts the transmission surface of the lower belt.

[0019] In one possible implementation, the frame is further provided with a roller brush, which is located above the annular plate assembly and is arranged parallel to the annular plate assembly. The bristles on the roller brush are in contact with the annular plate assembly to remove sludge from the annular plate assembly.

[0020] In one possible implementation, the roller brush is rotatably connected to the frame via a first rotating shaft, which is connected to the spiral shaft of the screw press body via a transmission component.

[0021] In one possible implementation, the transmission component includes:

[0022] The first gear is fitted onto the first rotating shaft;

[0023] The second gear is fitted onto the spiral shaft of the screw press body;

[0024] A chain is wound around the first gear and the second gear.

[0025] The beneficial effects of the screw press provided by this utility model are as follows: Compared with the prior art, the screw press of this utility model sets the conveyor between the ring plate assembly and the filtrate tank. During sludge treatment, the conveyor can catch the sludge falling from the ring plate assembly, preventing this part of the sludge from falling into the filtrate tank, and can also transport this part of the sludge to the outside of the frame for collection and reuse, thereby increasing economic benefits. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 A cross-sectional view of a screw press provided in an embodiment of this utility model;

[0028] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of M.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Frame; 11. Filtration tank; 2. Ring plate assembly cylinder; 21. Spiral shaft; 31. First rotating roller; 32. Second rotating roller; 33. Chain plate belt; 331. Upper belt body; 332. Lower belt body; 4. Roller brush; 41. First rotating shaft; 5. Transmission components; 51. First gear; 52. Second gear; 53. Chain; 6. Scraper. Detailed Implementation

[0031] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0032] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0033] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0035] Please see Figures 1 to 2 The present invention provides a screw press. The screw press includes a frame 1, a screw press body, and a conveyor. A filtrate tank 11 is provided at the bottom of the frame 1. The screw press body is mounted on the frame 1 and includes an annular plate assembly 2 positioned above the filtrate tank 11. The conveyor is mounted on the frame 1 and located between the filtrate tank 11 and the annular plate assembly 2. The conveyor is used to collect sludge falling from the annular plate assembly 2 and transport the sludge to the outside of the frame 1.

[0036] The present invention provides a screw press that, compared with the prior art, places a conveyor between the annular plate cylinder 2 and the filtrate tank 11. During sludge treatment, the conveyor can catch the sludge falling from the annular plate cylinder 2, preventing this part of the sludge from falling into the filtrate tank 11, and can also transport this part of the sludge to the outside of the frame 1 for collection and reuse, thereby increasing economic benefits.

[0037] In some embodiments, please refer to Figures 1 to 2The aforementioned conveyor includes a first rotating roller 31, a second rotating roller 32, and a chain belt 33. Both the first rotating roller 31 and the second rotating roller 32 are rotatably connected to the frame 1. The first rotating roller 31 is located at the discharge end of the screw press body, and the second rotating roller 32 is located at the feed end of the screw press body. The chain belt 33 is wound around the first rotating roller 31 and the second rotating roller 32 to collect sludge falling from the annular plate cylinder 2. In this embodiment, the annular plate cylinder 2 is located between the first rotating roller 31 and the second rotating roller 32. Between the two rotating rollers 32, the projection of the first rotating roller 31 on the horizontal plane is located outside the projection area formed by the filtrate tank 11 in the horizontal plane, and the projection of the second rotating roller 32 on the horizontal plane is located inside the projection area formed by the filtrate tank 11 in the horizontal plane. This arrangement allows the chain belt 33 to be located directly below the annular plate cylinder 2, and the length of the chain belt 33 in the horizontal direction to be greater than the length of the annular plate cylinder 2 in the horizontal direction, so that all the sludge falling from the annular plate cylinder 2 can be received by the chain belt 33. In this embodiment, the first motor is bolted and fixed to the frame 1. The drive end of the first motor can be connected to either the first rotating roller 31 or the second rotating roller 32. Optionally, the first motor is located at one end close to the first rotating roller 31 and is connected to the first rotating roller 31 through a gearbox. The first motor drives the first rotating roller 31 to rotate, which in turn causes the chain belt 33 to rotate around the first rotating roller 31 and the second rotating roller 32, transferring the sludge that falls on the chain belt 33 to the side of the first rotating roller 31 and then to the outside of the frame 1 for collection.

[0038] In some embodiments, please refer to Figures 1 to 2 In practical applications, a small portion of the sludge falling onto the chain belt 33 will adhere to the conveyor surface of the chain belt 33 and will be conveyed to the top of the filtrate tank 11 after passing the first rotating roller 31. To prevent this part of the adhered sludge from falling into the filtrate tank 11, a scraper 6 is provided on the frame 1 to remove the sludge adhering to the conveyor surface of the chain belt 33. The chain belt 33 includes an upper belt body 331 and a lower belt body 332. The scraper 6 is located on the frame 1 near the first rotating roller 31 and below the lower belt body 332, outside the filtrate tank. In this embodiment, the upper end of the scraper 6 contacts the conveyor surface of the lower belt body 332. When the lower belt is conveyed to the filtrate tank 11, the scraper 6 can scrape off the sludge adhering to the conveyor surface of the chain belt 33, preventing it from being conveyed to the top of the filtrate tank 11 with the chain belt 33.

[0039] Optionally, the scraper 6 is inclined outward from top to bottom. This arrangement allows the scraper 6 to guide the removed sludge to fall outside the frame 1, preventing the sludge from falling into the frame 1.

[0040] In some embodiments, the lower end of the scraper 6 is hinged to the frame 1, and a torsion spring is provided at the hinge point between the scraper 6 and the frame 1. The elastic force provided by the torsion spring is used to drive the upper end of the scraper 6 to abut against the lower belt 332. With the above arrangement, the scraper 6 can pass over the one-sided protrusion provided on the chain belt 33, avoiding hard contact between the chain belt 33 and the scraper 6, which would cause damage to the scraper 6. Optionally, a rubber scraper is provided at the upper end of the scraper 6, and the scraper 6 contacts the transmission surface of the lower belt 332 through the rubber scraper.

[0041] In some embodiments, please refer to Figure 1 A roller brush 4 is also provided on the frame 1. The roller brush 4 is located above the annular plate assembly cylinder 2 and is arranged parallel to the annular plate assembly cylinder 2. The bristles on the roller brush 4 are in contact with the annular plate assembly cylinder 2 to remove sludge from the annular plate assembly cylinder 2. Specifically, a first rotating shaft 41 is inserted inside the roller brush 4. The roller brush 4 is rotatably connected to the frame 1 through the first rotating shaft 41. The first rotating shaft 41 is connected to the spiral shaft 21 of the screw press body through a transmission component 5. The transmission component 5 includes a first gear 51, a second gear 52, and a chain 53. The first gear 51 is mounted on the first rotating shaft 41, the second gear 52 is mounted on the spiral shaft 21 of the screw press body, and the chain 53 is wound around the first gear 51 and the second gear 52. This arrangement allows the roller brush 4 and the spiral shaft 21 of the screw press body to share a single drive motor, thereby reducing the number of drive motors used and saving manufacturing costs.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A screw press, characterized in that, include: A frame (1) is provided with a filtrate tank (11) at the bottom of the frame (1); The main body of the screw press is mounted on the frame (1), and the main body of the screw press includes an annular plate cylinder (2) mounted above the filtrate tank (11); A conveyor is installed on the frame (1) and located between the filtrate tank (11) and the annular plate cylinder (2). The conveyor is used to receive the sludge falling from the annular plate cylinder (2) and transport the sludge to the outside of the frame (1).

2. The screw press as described in claim 1, characterized in that, The conveyor includes: The first rotating roller (31) is rotatably connected to the frame (1) and located at the discharge end of the main body of the screw press. The second rotating roller (32) is rotatably connected to the frame (1) and located at the feed end of the main body of the screw press. The ring plate cylinder (2) is located between the first rotating roller (31) and the second rotating roller (32). A chain plate belt (33) is wound around the first rotating roller (31) and the second rotating roller (32). The chain plate belt (33) is used to catch the sludge falling from the ring plate assembly cylinder (2). A first motor is mounted on the frame (1). The drive end of the first motor is connected to the first rotating roller (31) or the second rotating roller (32) to drive the chain belt (33) to rotate and transport sludge.

3. A screw press as described in claim 2, characterized in that, The projection of the first rotating roller (31) on the horizontal plane is located outside the projection area formed by the filtrate tank (11) in the horizontal plane, and the projection of the second rotating roller (32) on the horizontal plane is located inside the projection area formed by the filtrate tank (11) in the horizontal plane.

4. A screw press as described in claim 2, characterized in that, The chain belt (33) includes an upper belt body (331) and a lower belt body (332). A scraper (6) is provided on one end of the frame (1) near the first rotating roller (31). The scraper (6) is located below the lower belt body (332) and outside the filtrate tank (11). The upper end of the scraper (6) contacts the transmission surface of the lower belt body (332) and is used to scrape off the sludge adhering to the transmission surface of the chain belt (33).

5. A screw press as described in claim 4, characterized in that, The scraper (6) is inclined outward from top to bottom.

6. A screw press as described in claim 5, characterized in that, The lower end of the scraper (6) is hinged to the frame (1), and a torsion spring is provided at the hinge point between the scraper (6) and the frame (1). The torsion spring is used to drive the upper end of the scraper (6) to abut against the lower belt (332).

7. A screw press as described in claim 4, characterized in that, The upper end of the scraper (6) is provided with a rubber scraper blade, which is in contact with the transmission surface of the lower belt (332).

8. A screw press as described in claim 1, characterized in that, The frame (1) is also provided with a roller brush (4). The roller brush (4) is located above the annular plate assembly (2) and is arranged parallel to the annular plate assembly (2). The bristles on the roller brush (4) are in contact with the annular plate assembly (2) to brush off the sludge on the annular plate assembly (2).

9. A screw press as described in claim 8, characterized in that, The roller brush (4) is rotatably connected to the frame (1) via a first rotating shaft (41), and the first rotating shaft (41) is connected to the spiral shaft (21) of the main body of the screw press via a transmission component (5).

10. A screw press as described in claim 9, characterized in that, The transmission component (5) includes: The first gear (51) is mounted on the first rotating shaft (41); The second gear (52) is fitted onto the spiral shaft (21) of the main body of the screw press; A chain (53) is wound around the first gear (51) and the second gear (52).