Metal mixer leakage early warning device

Abstract

The utility model relates to a metal mixer through-leakage early warning device, which comprises an infrared thermal imager body and a concave placing frame, the infrared thermal imager body is detachably arranged on the placing frame, two sides of the placing frame are respectively connected with a clamping piece in a sliding mode, opposite sides of the two clamping pieces abut against two sides of the infrared thermal imager body, and the two clamping pieces are connected with the placing frame in a sliding mode. A supporting pipe is in threaded connection with the bottom of the containing frame, a slidable supporting rod is arranged in the supporting pipe, a support is fixed to the bottom of the supporting rod, a plurality of receding grooves arranged in an annular array are formed in the bottom of the support, supporting legs are hinged into the receding grooves through rotating shafts, and the upper sides of the supporting legs can make contact with the tops of the corresponding receding grooves. A proper mounting point is selected near the metal mixer according to the environment, the device can be mounted at a certain height through the mounting frame according to the condition of the mounting point, or the device is supported on the ground at a proper position through the supporting legs, and an operator does not need to hold a portable thermodetector or adopt a thermal imager to measure the temperature of a shell of the metal mixer.

Description

Technical Field

[0001] This utility model relates to blast furnace monitoring technology, and in particular to a blast furnace leakage early warning device. Background Technology

[0002] The blast furnace is an important auxiliary equipment in steelmaking that regulates and balances the supply and demand of molten iron between the blast furnace and the converter. It can ensure an uninterrupted supply of molten iron needed by the converter. It is generally constructed with refractory bricks or integrally cast loose refractory materials. During the use of the blast furnace, it is prone to leakage accidents due to chemical erosion by high-temperature slag, mechanical damage from molten iron scouring, and thermal stress spalling caused by drastic temperature changes in the furnace lining refractory material.

[0003] To prevent blast furnace leakage accidents, the current common method for monitoring the corrosion of the furnace lining refractory material is to manually measure the temperature of the furnace shell using a portable handheld thermometer or a thermal imager. However, this monitoring method has limitations, including the inability to continuously monitor temperature changes, limited early warning capabilities, and high labor intensity for operators due to frequent temperature measurements. Therefore, this invention proposes a blast furnace leakage early warning device that is easy to install at a location that can be selected based on the site environment, does not affect the production process, and ensures personnel safety to meet the current needs. Utility Model Content

[0004] The purpose of this utility model is to provide a leak warning device for blast furnaces, which solves the problem that the existing manual handheld portable temperature measuring instruments or thermal imagers for measuring the temperature of the blast furnace shell are cumbersome and have limited effectiveness.

[0005] To address the aforementioned problems, this utility model provides a blast furnace leakage early warning device, comprising an infrared thermal imager body and a concave placement frame. The infrared thermal imager body is detachably mounted on the placement frame. Clamping members are slidably connected to both sides of the placement frame, with the opposite sides of the two clamping members abutting against the sides of the infrared thermal imager body. A branch pipe is threaded to the bottom of the placement frame, and a slidable support rod is provided inside the branch pipe. A support is fixed to the bottom of the support rod, and multiple clearance grooves arranged in a circular array are opened at the bottom of the support. Support legs are hinged to the clearance grooves via a rotating shaft, and the upper side of the support legs can contact the top of the corresponding clearance groove. Rotatable rotating columns are provided on both sides of the placement frame, and a concave mounting bracket is fixed to one side of each of the two rotating columns.

[0006] The blast furnace leakage early warning device provided by this utility model also has the following technical features:

[0007] Furthermore, a baffle is fixed to the front side of the placement frame.

[0008] Furthermore, the clamping component includes a sliding plate, a clamping plate, and a compression spring. The clamping plate is fixed to one side of the sliding plate, and the side of the clamping plate away from the sliding plate can contact the infrared thermal imager body. The side of the clamping plate away from the infrared thermal imager body is connected to the inner side of the placement frame via the compression spring.

[0009] Furthermore, the rear side of the clamping plate is provided with an inclined guide plate.

[0010] Furthermore, the branch pipe is provided with a plurality of positioning holes evenly distributed in the vertical direction, and the support rod is provided with a limiting groove. A T-shaped column is slidably connected in the limiting groove. One end of the T-shaped column can be inserted into the corresponding positioning hole, and the other end of the T-shaped column is connected to the support rod via a spring.

[0011] Furthermore, a positioning seat is fixed on the rotating column, and an insertion rod is slidably connected to the positioning seat. Insertion holes are opened on both sides of the placement frame, and multiple insertion holes on the same side are arranged in a circular array with the center line of the rotating column as the axis. The insertion rod can be inserted into the corresponding insertion hole.

[0012] This utility model has the following beneficial effects: By selecting a suitable installation point near the blast furnace according to the environment, the device can be installed at a certain height by a mounting frame or supported on the ground at a suitable position by outriggers, depending on the conditions of the installation point. This avoids the need for operators to use portable thermometers or thermal imagers to measure the temperature of the blast furnace shell. It can continuously monitor temperature changes, play a better early warning role, does not affect the production process, and can also ensure personnel safety. Attached Figure Description

[0013] Figure 1 This is an isometric view of an embodiment of the present utility model;

[0014] Figure 2 This is a right sectional view of an embodiment of the present invention;

[0015] Figure 3 This is a schematic diagram of the mounting bracket and rotating column in an embodiment of this utility model. Detailed Implementation

[0016] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of the present invention can be combined with each other.

[0017] like Figures 1 to 3In the embodiment of the blast furnace leakage warning device of this utility model shown, the blast furnace leakage warning device includes an infrared thermal imager body 1 and a concave placement frame 2. The infrared thermal imager body 1 is detachably mounted on the placement frame 2. Clamping members 3 are slidably connected to both sides of the placement frame 2, and the opposite sides of the two clamping members 3 abut against the two sides of the infrared thermal imager body 1. A branch pipe 4 is threaded to the bottom of the placement frame 2. A slidable support rod 5 is provided inside the branch pipe 4. A support 6 is fixed to the bottom of the support rod 5. A plurality of clearance grooves arranged in a circular array are opened at the bottom of the support 6. A support leg 7 is hinged to the clearance groove via a rotating shaft. The upper side of the support leg 7 can contact the top of the corresponding clearance groove. Rotatable rotating columns 8 are provided on both sides of the placement frame 2. A concave mounting bracket 9 is fixed to one side of each of the two rotating columns 8. The device can be adjusted according to the environment near the blast furnace. A suitable installation point can be chosen. Depending on the location, the device can be installed at a certain height using the mounting bracket 9, or supported on the ground using the legs 7. When the device is installed on a wall or other external structure using the mounting bracket 9, the placement frame 2 can be rotated using the rotating column 8, thus facilitating the adjustment of the angle of the infrared thermal imager body 1. This allows for easy adjustment of the device according to actual needs. When the device needs to be installed on the ground, the height of the infrared thermal imager body 1 can be adjusted by spreading out the multiple legs 7 and adjusting the height of the support rod 5 within the support pipe 4. This facilitates the use of the device and avoids the need for operators to use portable thermometers or thermal imagers to measure the temperature of the blast furnace shell. It enables continuous monitoring of temperature changes, providing a good early warning function without affecting the production process and ensuring personnel safety.

[0018] In one embodiment of this application, preferably, a baffle 10 is fixed to the front side of the placement frame 2, which serves to further limit the infrared thermal imager body 1.

[0019] In one embodiment of this application, preferably, the clamping member 3 includes a sliding plate 301, a clamping plate 302 and a compression spring 303. The clamping plate 302 is fixed to one side of the sliding plate 301. The side of the clamping plate 302 away from the sliding plate 301 can abut against the infrared thermal imager body 1. The side of the clamping plate 302 away from the infrared thermal imager body 1 is connected to the inner side of the placement frame 2 via the compression spring 303, so that the two clamping plates 302 can clamp and fix the infrared thermal imager body 1 under the action of the compression spring 303.

[0020] In one embodiment of this application, preferably, an inclined guide plate 11 is provided on the rear side of the clamping plate 302. The setting of the guide plate 11 facilitates the placement of the infrared thermal imager body 1 between the two clamping plates 302.

[0021] In one embodiment of this application, preferably, the branch pipe 4 is provided with a plurality of positioning holes evenly distributed in the vertical direction, the support rod 5 is provided with a limiting groove, and a T-shaped column 12 is slidably connected in the limiting groove. One end of the T-shaped column 12 can be inserted into the corresponding positioning hole, and the other end of the T-shaped column 12 is connected to the support rod 5 via a spring. By adjusting the height position of the placement frame 2 as needed, the T-shaped column 12 is then inserted into the corresponding positioning hole under the action of the spring.

[0022] In one embodiment of this application, preferably, a positioning seat 13 is fixed on the rotating column 8, and an insertion rod 14 is slidably connected to the positioning seat 13. Insertion holes 15 are respectively opened on both sides of the placement frame 2. Multiple insertion holes 15 on the same side are arranged in a circular array with the center line of the rotating column 8 as the axis. The insertion rod 14 can be inserted into the corresponding insertion hole 15. When the mounting bracket 9 is installed, the placement frame 2 can rotate on the rotating column 8, thereby adjusting the angle of the placement frame 2. Then, by inserting the insertion rod 14 into the corresponding insertion hole 15, the angle position of the placement frame 2 is fixed.

[0023] In use, this invention allows for the selection of a suitable installation point near the blast furnace based on the environment. Depending on the installation point, the mounting bracket 9 can be installed at a certain height using bolts, or the device can be supported on the ground at a suitable location using the support legs 7. When the device is installed on a wall or other external structure using the mounting bracket 9, the placement frame 2 can be rotated using the rotating column 8. Then, by inserting the insertion rod 14 into the corresponding insertion hole 15, the angle position of the placement frame 2 is fixed, facilitating the adjustment of the angle of the infrared thermal imager body 1. This allows for easy adjustment of the device according to actual needs. When installed using the mounting bracket 9, the support legs 7 are in a retracted state, saving space. When the device needs to be installed on the ground, the multiple support legs 7 are spread out, the height position of the support rod 5 within the support pipe 4 is adjusted, and then the T-shaped column 12 is inserted into the corresponding positioning hole under the action of the spring, facilitating the adjustment of the height position of the infrared thermal imager body 1. This design is convenient to use and avoids the need for operators to use portable thermometers or thermal imagers to measure the temperature of the blast furnace shell. It enables continuous monitoring of temperature changes, providing a good early warning function without affecting the production process and ensuring personnel safety.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A mixed iron furnace through leakage early warning device, comprising an infrared thermal imager body (1) and a concave placement frame (2), characterized in that, The infrared thermal imager body (1) is detachably mounted on the placing frame (2), both sides of the placing frame (2) are slidably connected with clamping pieces (3), the opposite sides of the two clamping pieces (3) abut against both sides of the infrared thermal imager body (1), the bottom of the placing frame (2) is threadedly connected with a branch pipe (4), the branch pipe (4) is provided with a slidable support rod (5) therein, the bottom of the support rod (5) is fixedly connected with a support base (6), the bottom of the support base (6) is provided with a plurality of annularly arranged accommodation grooves, the accommodation grooves are hingedly connected with support legs (7) through rotating shafts, the upper sides of the support legs (7) can abut against the top of the corresponding accommodation grooves, both sides of the placing frame (2) are provided with rotatable rotating columns (8), one side of the two rotating columns (8) is fixedly connected with a concave mounting bracket (9).

2. The device according to claim 1, characterized in that: The front side of the placing frame (2) is fixedly connected with a baffle (10).

3. The device according to claim 1, characterized in that: The clamping piece (3) comprises a sliding plate (301), a clamping plate (302) and a compression spring (303), the clamping plate (302) is fixedly connected to one side of the sliding plate (301), the side of the clamping plate (302) away from the sliding plate (301) can abut against the infrared thermal imager body (1), the side of the clamping plate (302) away from the infrared thermal imager body (1) is connected to the inner side of the placing frame (2) through the compression spring (303).

4. The device according to claim 3, characterized in that: The rear side of the clamping plate (302) is provided with an inclined guide plate (11).

5. The device according to claim 1, characterized in that: A plurality of positioning holes are formed on the branch pipe (4) in a uniformly distributed manner along the up-down direction, a limiting groove is formed on the support rod (5), a T-shaped column (12) is slidably connected in the limiting groove, one end of the T-shaped column (12) can be inserted into the corresponding positioning hole, and the other end of the T-shaped column (12) is connected to the support rod (5) through a spring.

6. The device according to claim 1, characterized in that: The rotating column (8) is fixedly connected with a positioning seat (13), the positioning seat (13) is slidably connected with a plug rod (14), both sides of the placing frame (2) are provided with plug holes (15), a plurality of plug holes (15) on the same side are arranged in an annular array with the center line of the rotating column (8) as the axis, and the plug rod (14) can be inserted into the corresponding plug hole (15).

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