Cotton cloth carding machine with automatic cleaning function

Abstract

The utility model relates to the technical field of carding machines, and provides an automatic cleaning cotton cloth carding machine, which comprises a carding machine body, a mounting shell, an air collecting cover, a dust collecting cover and a dust collecting cover, a plurality of draft fans are arranged in the gas collecting hood, a filter plate is fixed to the top of an inner cavity of the mounting shell, and a plurality of blocking needles are fixed to the side wall of the inner cavity of the mounting shell; the cleaning assembly is arranged in the mounting shell, and the cleaning assembly is used for cleaning the filter plate and the blocking needle; by means of the technical scheme, the problems that in the prior art, cotton carding equipment mostly adopts a static filter screen to collect cotton fibers, manual regular cleaning is relied on, the labor intensity of workers is increased, cleaning is not timely, and the efficiency is low are solved, and especially during high-load continuous operation, the working efficiency is greatly improved. And the phenomena of filter screen blockage, equipment damage and the like are more easily caused.

Description

Technical Field

[0001] This utility model relates to the field of carding machine technology, specifically to an automatic cleaning cotton carding machine. Background Technology

[0002] Carding machines are key pieces of equipment in the textile industry used for the preliminary processing of cotton fibers. Their main function is to separate clumps or bundles of cotton fibers into individual fibers, and further remove impurities and mix them evenly to ensure the smooth progress of subsequent spinning processes. However, during long-term operation, existing cotton carding equipment is prone to internal blockage and filter contamination due to the release of large amounts of cotton lint and dust, affecting equipment efficiency and processing quality.

[0003] Traditional carding equipment mostly uses static filters to collect cotton fibers, relying on manual cleaning at regular intervals. This not only increases the labor intensity of workers, but also has problems such as untimely cleaning and low efficiency. Especially when operating under high load and continuous operation, it is more likely to cause problems such as filter clogging and equipment damage. Utility Model Content

[0004] This utility model proposes an automatic cleaning cotton carding machine, which solves the problem that most carding equipment in related technologies uses static filters to collect cotton lint and relies on manual cleaning at regular intervals. This not only increases the labor intensity of workers, but also has the problems of untimely cleaning and low efficiency. Especially when operating under high load and continuous operation, it is more likely to cause problems such as filter blockage and equipment damage.

[0005] The technical solution of this utility model is as follows:

[0006] An automatic cleaning cotton carding machine includes a carding machine body, wherein the top wall of the carding machine body has an air vent, and further includes:

[0007] The mounting shell is fixed to the ventilation slot position on the top of the carding machine body by a mounting plate. An air collecting hood is fixed to the top wall of the mounting shell. Several exhaust fans are installed inside the air collecting hood. A filter plate is fixed to the top of the inner cavity of the mounting shell. Several baffle pins are fixed to the side wall of the inner cavity of the mounting shell.

[0008] A cleaning assembly is installed inside the mounting housing and is used to clean the filter plate and the baffle pin.

[0009] A drive assembly, which is mounted on the mounting housing, is used to drive the cleaning assembly to move.

[0010] The outer casing is fixed to one side of the mounting shell, and a collection box is inserted into the bottom of the side wall of the outer casing.

[0011] Preferably, the cleaning assembly includes a vertical plate, which is slidably installed between the inner walls of the mounting housing, and a collection frame is rotatably installed on one side of the top wall of the vertical plate;

[0012] A scraper and a brush are fixed side by side between the top of the inner wall of the collection frame, and guide posts are fixed on both sides of the collection frame.

[0013] The tops of the scraper and brush are in contact with the bottom wall of the filter plate.

[0014] Preferably, two guide grooves are symmetrically formed on the inner wall of the mounting shell, one end of the guide groove is inclined downward, and the guide post is slidably installed in the guide groove.

[0015] Preferably, the vertical plate has several through holes, and the stop pin is slidably installed in the corresponding through holes.

[0016] Preferably, the drive assembly includes a drive motor and a screw. The drive motor is fixed to the outer wall of the mounting housing, and the power shaft of the drive motor passes through the side wall of the mounting housing via a bearing and is fixedly connected to one end of the screw.

[0017] The screw is rotatably mounted inside the mounting housing, and a slider is screwed onto the screw;

[0018] The slider is fixed to one side of the vertical plate.

[0019] Preferably, the inner wall of the mounting housing is provided with a sliding groove, the screw is rotatably mounted in the sliding groove, and the slider is slidably mounted in the sliding groove.

[0020] Preferably, the drive motor is a servo motor or a stepper motor.

[0021] Preferably, a through groove communicating with the outer shell is provided on one side of the mounting shell.

[0022] The beneficial effects of this utility model are as follows:

[0023] 1. In this utility model, an installation shell is set on the top of the carding machine body. The air extraction system formed by the air collection hood and the exhaust fan can effectively guide the cotton lint and dust generated during the carding process into the filter module, reducing internal pollution of the equipment from the source. The baffle needles and filter plates set inside the installation shell can achieve layered filtration: the baffle needles intercept large cotton particles, and the filter plates filter out small impurities, preventing excessive cotton lint from directly adhering to the filter screen and causing blockage, as is the case in traditional structures. This significantly improves the stable operation capability and filtration efficiency of the equipment.

[0024] 2. In this utility model, the cleaning component and the driving component work together to automatically slide and remove dust and lint adhering to the filter plate and the baffle pin, avoiding frequent manual maintenance. At the same time, through the design of the guide groove, when the cleaning component moves to the designated position, it can automatically pour the impurities into the collection box, realizing automatic cleaning and collection. During the movement of the cleaning component, with the help of the scraper and brush integrated on the collection frame, it ensures that the bottom of the filter plate is thoroughly cleaned, leaving no residual dust and ensuring ventilation efficiency. Attached Figure Description

[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0026] Figure 1 This is a perspective view of the external structure of this utility model;

[0027] Figure 2 This is a three-dimensional view of the structure of the present invention with the mounting shell separated from the carding machine body;

[0028] Figure 3 This is a perspective view of the external structure of the mounting shell of this utility model;

[0029] Figure 4 This is a perspective view of the internal structure of the mounting shell of this utility model;

[0030] Figure 5 This is a three-dimensional view of the cleaning component structure of this utility model.

[0031] In the diagram: 1. Carding machine body; 2. Air vent; 3. Mounting shell; 4. Mounting plate; 5. Air collection hood; 6. Exhaust fan; 7. Filter plate; 8. Baffle needle; 9. Cleaning assembly; 91. Vertical plate; 92. Collection frame; 93. Scraper; 94. Brush; 95. Guide column; 10. Drive assembly; 101. Drive motor; 102. Screw; 103. Slider; 11. Slide groove; 12. Guide groove; 13. Outer shell; 14. Collection box; 15. Through groove; 16. Through hole. Detailed Implementation

[0032] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0033] Example 1

[0034] like Figures 1-4 As shown, this embodiment proposes:

[0035] An automatic cleaning cotton carding machine includes a carding machine body 1, with a ventilation slot 2 formed in the top wall of the carding machine body 1, and further includes:

[0036] Mounting shell 3 is fixed to the ventilation slot 2 on the top of the carding machine body 1 by mounting plate 4. A gas collecting hood 5 is fixed to the top wall of mounting shell 3. Several exhaust fans 6 are installed inside the gas collecting hood 5. A filter plate 7 is fixed to the top of the inner cavity of mounting shell 3. Several baffle pins 8 are fixed to the side wall of the inner cavity of mounting shell 3.

[0037] Cleaning component 9 is installed inside the mounting housing 3 and is used to clean the filter plate 7 and the baffle needle 8.

[0038] Drive component 10 is mounted on the mounting housing 3 and is used to drive the cleaning component 9 to move.

[0039] The outer casing 13 is fixed to one side of the mounting casing 3, and a collection box 14 is inserted into the bottom of the side wall of the outer casing 13.

[0040] A through groove 15 is provided on one side of the mounting shell 3 to connect with the outer shell 13.

[0041] In this embodiment, the mounting shell 3, together with the air collecting hood 5 and the exhaust fan 6, achieves the purpose of air extraction, thereby drawing the cotton lint and dust generated during the processing of the carding machine body 1 into the mounting shell 3. The baffle pins 8 set inside the mounting shell 3 can effectively obstruct the cotton lint, with most of the cotton lint remaining on the baffle pins 8, while the remaining small impurities are filtered out by the filter plate 7. This arrangement can effectively avoid the situation where direct filtration through the filter plate 7 is easily clogged by cotton lint. The cleaning component 9, together with the drive component 10, can clean the cotton lint remaining on the baffle pins 8 and the dust and impurities on the surface of the filter plate 7. At the same time, when the drive mechanism 10 moves the cleaning component 9 to the right side of the device, it can automatically pour the dust and impurities in the cleaning component 9 into the collection box 14.

[0042] Example 2

[0043] like Figures 3-5 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes:

[0044] The cleaning component 9 includes a vertical plate 91, which is slidably installed between the inner walls of the mounting shell 3, and a collection frame 92 is rotatably installed on one side of the top wall of the vertical plate 91;

[0045] A scraper 93 and a brush 94 are fixed side by side between the top of the inner wall of the collection frame 92, and guide posts 95 are fixed on both sides of the collection frame 92.

[0046] The tops of scraper 93 and brush 94 are in contact with the bottom wall of filter plate 7.

[0047] Two guide grooves 12 are symmetrically opened on the inner wall of the mounting shell 3. One end of the guide groove 12 is inclined downward, and the guide post 95 is slidably installed in the guide groove 12.

[0048] The vertical plate 91 has several through holes 16, and the stop pin 8 is slidably installed in the corresponding through hole 16.

[0049] The drive assembly 10 includes a drive motor 101 and a screw 102. The drive motor 101 is fixed on the outer wall of the mounting housing 3. The power shaft of the drive motor 101 passes through the side wall of the mounting housing 3 through a bearing and is fixedly connected to one end of the screw 102.

[0050] The screw 102 is rotatably mounted inside the mounting housing 3, and a slider 103 is screwed onto the screw 102;

[0051] The slider 103 is fixed to one side of the vertical plate 91.

[0052] The inner wall of the mounting housing 3 has a groove 11, the screw 102 is rotatably installed in the groove 11, and the slider 103 is slidably installed in the groove 11.

[0053] The drive motor 101 is a servo motor or a stepper motor.

[0054] In this embodiment, the cleaning component 9, together with the driving component 10, can clean the cotton wool remaining on the stop pin 8 and the dust and impurities on the surface of the filter plate 7. At the same time, when the driving mechanism 10 moves the cleaning component 9 to the right side of the device, it can automatically pour the dust and impurities in the cleaning component 9 into the collection box 14.

[0055] When the cleaning component 9 is located on the left side of the device, the collection frame 92 is in a horizontal state. When it is necessary to clean the filter plate 7 and the baffle needle 8, the switch of the drive motor 101 is turned on. The drive motor 101 drives the screw 102 to rotate. During the rotation of the screw 102, the slider 103 moves along the slide groove 11. The slider 103 drives the cleaning component 9 to move to the right. During the movement of the cleaning component 9 to the right, the vertical plate 91 can push the cotton wool remaining on the baffle needle 8 to the right. At the same time, the scraper 93 and the bristle on the collection frame 92... The brush 94 sweeps the dust on the bottom wall of the filter plate 7 into the collection frame 92 for collection. When the cleaning component 9 moves to the right, the right end of the collection frame 92 tilts to the right under the action of the guide groove 12 and the guide column 95, so that the dust in the collection frame 92 is poured into the collection box 14 through the right through groove 15 for collection. At the same time, the vertical plate 91 pushes the cotton lint on the stop needle 8 out from the right end of the stop needle 8 and into the collection box 14 for collection, thereby completing the cleaning of the filter plate 7 and the stop needle 8 and ensuring the normal use of the device.

[0056] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic cleaning cotton carding machine, comprising a carding machine body (1), wherein the top wall of the carding machine body (1) is provided with a ventilation groove (2), characterized in that, Also includes: Mounting shell (3), the mounting shell (3) is fixed to the ventilation slot (2) position on the top of the carding machine body (1) by mounting plate (4), the top wall of the mounting shell (3) is fixed with an air collecting hood (5), the air collecting hood (5) is equipped with several exhaust fans (6), the top of the inner cavity of the mounting shell (3) is fixed with a filter plate (7), and the side wall of the inner cavity of the mounting shell (3) is fixed with several baffle pins (8). Cleaning component (9), which is installed inside the mounting housing (3), is used to clean the filter plate (7) and the baffle (8). A drive assembly (10) is mounted on the mounting housing (3) and is used to drive the cleaning assembly (9) to move. The outer casing (13) is fixed to one side of the mounting shell (3), and a collection box (14) is inserted into the bottom of the side wall of the outer casing (13).

2. The automatic cleaning cotton carding machine according to claim 1, characterized in that, The cleaning component (9) includes a vertical plate (91) which is slidably installed between the inner walls of the mounting shell (3), and a collection frame (92) is rotatably installed on one side of the top wall of the vertical plate (91). A scraper (93) and a brush (94) are fixed side by side between the top of the inner wall of the collection frame (92), and guide posts (95) are fixed on both sides of the collection frame (92). The tops of the scraper (93) and the brush (94) are in contact with the bottom wall of the filter plate (7).

3. The automatic cleaning cotton carding machine according to claim 2, characterized in that, The inner wall of the mounting shell (3) has two symmetrical guide grooves (12), one end of which is inclined downward, and the guide post (95) is slidably installed in the guide groove (12).

4. The automatic cleaning cotton carding machine according to claim 2, characterized in that, The vertical plate (91) has several through holes (16), and the stop pin (8) is slidably installed in the corresponding through hole (16).

5. The automatic cleaning cotton carding machine according to claim 2, characterized in that, The drive assembly (10) includes a drive motor (101) and a screw (102). The drive motor (101) is fixed on the outer wall of the mounting housing (3). The power shaft of the drive motor (101) passes through the side wall of the mounting housing (3) through a bearing and is fixedly connected to one end of the screw (102). The screw (102) is rotatably mounted inside the mounting housing (3), and a slider (103) is screwed onto the screw (102). The slider (103) is fixed to one side of the vertical plate (91).

6. The automatic cleaning cotton carding machine according to claim 5, characterized in that, The inner wall of the mounting shell (3) is provided with a sliding groove (11), the screw (102) is rotatably installed in the sliding groove (11), and the slider (103) is slidably installed in the sliding groove (11).

7. The automatic cleaning cotton carding machine according to claim 5, characterized in that, The drive motor (101) is a servo motor or a stepper motor.

8. The automatic cleaning cotton carding machine according to claim 1, characterized in that, The mounting shell (3) has a through groove (15) on one side that connects to the outer shell (13).

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