High-concentration slag separator for paper pulp purification

By introducing a combination structure of side and bottom scrapers and a cylinder lifting system into the pulp purification device, the problem of easy clogging of the filter plate was solved, achieving complete removal of impurities and efficient operation of the equipment, thus improving the pulp purification effect and work efficiency.

CN223963736UActive Publication Date: 2026-03-03DONGGUAN SHUNYU PAPER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-03

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Abstract

The utility model discloses a high-concentration slag separator for paper pulp purification, which belongs to the technical field of paper pulp slag removal, and comprises a tank body and a bottom plate fixedly connected to the bottom of the tank body, the outer wall of a rotating rod is uniformly and fixedly connected with a multi-stage telescopic stirring rod, and removing pieces are fixedly connected among stages on the telescopic stirring rod. Side scrapers are fixedly connected to the sides, away from the rotating rod, of the telescopic stirring rods, supporting blocks are fixedly connected to the outer walls of the two sides of the telescopic stirring rods, springs are fixedly connected to the outer walls of the supporting blocks, the sides, away from the supporting blocks, of the springs are fixedly connected with the side scrapers, and bottom scrapers are fixedly connected to the bottom of the rotating rod. According to the high-concentration slag separator for paper pulp purification, the side scrapers abut against the inner wall of the filter box and rotate along with the telescopic stirring rod, impurities on the inner wall of the filter box can be effectively scraped away, the bottom scrapers can clean the impurities at the bottom of the filter box, it is ensured that the impurities are fully removed, and the paper pulp purification effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pulp deslagging technology, specifically a high-concentration deslagging device for pulp purification. Background Technology

[0002] During the pulp production process, pulp often contains various impurities, such as sand, metal particles, and plastic flakes. The presence of these impurities can seriously affect the quality of paper, leading to problems such as holes, spots, and reduced strength. Therefore, pulp purification is an indispensable and important step in the papermaking process.

[0003] For example, patent CN218059699U discloses a high-consistency slag remover for manufacturing high-grade household paper base paper, comprising: a first inlet on the slag remover cylinder connected to a centrifuge cylinder nested inside the slag remover cylinder, a first outlet at the bottom of the centrifuge cylinder rotating under the drive of a drive assembly; a stirring assembly disposed inside the centrifuge cylinder; a second inlet pipe at one end of a conveying pipe extending into the slag remover cylinder and connected to the bottom of the centrifuge cylinder, and a second outlet at the other end connected to a filter box; an auger disposed inside the conveying pipe and rotating under the drive of a first motor; a filter plate detachably disposed inside the filter box, the filter plate dividing the filter box into a filtration chamber and a filtration outlet chamber, the second outlet connected to the filtration chamber, the filtration outlet chamber connected to the centrifuge cylinder via a return pipe, and a water inlet on the filter box connected to the filtration chamber. However, in the operation of existing devices, the filter plate inside the filter box is prone to clogging, resulting in poor removal effect and incomplete pulp purification. Furthermore, the filter plate is not easy to disassemble, affecting the progress of subsequent work.

[0004] Therefore, in order to solve such problems, we propose a high-consistency deslagging device for pulp purification. Utility Model Content

[0005] The purpose of this invention is to provide a high-consistency deslagging device for pulp purification, in order to solve the problems mentioned in the background art, where the filter plates in the filter box are prone to clogging during operation, resulting in poor removal effect, incomplete pulp purification, and the filter plates are not easy to disassemble, affecting the progress of subsequent work.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-consistency slag remover for pulp purification, comprising a tank and a bottom plate fixedly connected to the bottom of the tank. Engaging grooves are evenly distributed on the upper part of the inner wall of the tank. Engaging blocks are movably connected within the engagement grooves. A top plate is fixedly connected between the engagement blocks. A circular groove is distributed on the top plate. A cross is fixedly connected to the inner wall of the circular groove. A servo motor is fixedly connected to the top of the cross. A rotating rod is fixedly connected to the output end of the servo motor. A multi-stage telescopic stirring rod is evenly fixedly connected to the outer wall of the rotating rod. Removal components are fixedly connected between each stage of the telescopic stirring rod. A side scraper is fixedly connected to the side of the telescopic stirring rod away from the rotating rod. Support blocks are fixedly connected to both outer walls of the telescopic stirring rod. Springs are fixedly connected to the outer walls of the support blocks. The side of the spring away from the support block is fixedly connected to the side scraper. A bottom scraper is fixedly connected to the bottom of the rotating rod.

[0007] Furthermore, T-shaped grooves are evenly distributed on the inner wall of the circular groove, a feeding channel is fixedly connected between the outer wall of the cross and the inner wall of the circular groove, a T-shaped block is engaged in the T-shaped groove, a filter box is fixedly connected to the bottom of the T-shaped block, and filter holes are evenly distributed on the outer wall of the filter box.

[0008] Furthermore, a discharge channel is connected through the bottom of the tank, and a discharge valve is rotatably connected to the discharge channel.

[0009] Furthermore, upright plates are fixedly connected to both sides of the top of the tank. A sliding groove is provided on the inner wall of the upright plate. A horizontal plate is fixedly connected to the top of the upright plate. A cylinder is fixedly connected to the middle of the top surface of the horizontal plate. A push rod is fixedly connected to the output end of the cylinder and passes through the horizontal plate. A connecting plate is fixedly connected to the bottom of the push rod. Slider blocks are fixedly connected to the outer walls on both sides of the connecting plate. Connecting columns are fixedly connected to both ends of the bottom of the connecting plate.

[0010] Furthermore, a controller is fixedly connected to one side of the top of the base plate, and support legs are fixedly connected to the four corners of the bottom of the base plate.

[0011] Furthermore, air pumps are fixedly connected to both ends of the top of the base plate, and pipes are fixedly connected to the output ends of the air pumps. The pipes pass through the bottom of the base plate and the tank body, and one-way valves are fixedly connected to the pipes.

[0012] Furthermore, the maximum extension length of the springs is greater than the radius of the filter box, and the outer wall of the side scraper abuts against the inner wall of the filter box.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This high-consistency deslagging device for pulp purification adopts a novel structural design, the specific details of which are as follows:

[0014] (1) This high-consistency deslagging device for pulp purification is equipped with side scrapers and bottom scrapers. During the operation of the equipment, the side scrapers abut against the inner wall of the filter box. As the telescopic stirring rod rotates, it can effectively scrape off the impurities on the inner wall of the filter box. When the telescopic stirring rod retracts, the removal parts on the telescopic stirring rod remove the impurities on the outer surface of the telescopic stirring rod. The bottom scraper can clean the impurities at the bottom of the filter box, ensuring that the impurities are fully removed, improving the pulp purification effect, and avoiding the impact of impurity residue on paper quality. Utilizing the elastic effect of the spring itself, the spring can keep the side scraper in close contact with the inner wall of the filter box. Since the material of the filter box is carbon fiber composite material, at the beginning of operation, the side scraper will hit the inner wall of the filter box, causing the filter box to vibrate, which makes the impurities fall off the inner wall of the filter box to the bottom, enhancing the cleaning effect.

[0015] (2) The high-consistency slag remover for pulp purification is equipped with a cylinder. The push rod at the output end drives the connecting plate to move. The slider on the connecting plate slides in the groove of the vertical plate to ensure the stability of the movement. The bottom connecting column is connected to the top plate, thereby realizing the lifting of the filter box, which facilitates the maintenance and replacement of the filter box in the later stage, improves work efficiency, and reduces work delays caused by filter box problems.

[0016] Furthermore, the layout of components such as the feed channel, filter box, and discharge channel is reasonable, which facilitates the feeding, filtering, and discharge of pulp and ensures stable operation of the equipment. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0019] Figure 3 This is an exploded structural diagram of the cleaning component of this utility model;

[0020] Figure 4 This is a three-dimensional cross-sectional view of the cleaning component of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the cleaning component of this utility model;

[0022] Figure 6 This is a three-dimensional structural diagram of the filter element in this utility model;

[0023] Figure 7 This is an exploded view of the lifting component in this utility model;

[0024] Figure 8 This is a three-dimensional structural diagram of the inflatable component in this utility model.

[0025] In the diagram: 1. Tank body; 11. Engaging groove; 111. Engaging groove; 12. Top plate; 121. Circular groove; 122. T-shaped groove; 123. Cross; 124. Feeding channel; 13. Servo motor; 131. Rotating rod; 14. Telescopic stirring rod; 141. Removal component; 142. Side scraper; 15. Support block; 151. Spring; 152. Bottom scraper; 16. T-shaped block; 17. Filter box; 171. Filter hole; 18. Discharge channel; 181. Discharge valve; 2. Vertical plate; 21. Slide groove; 22. Horizontal plate; 23. Cylinder; 231. Push rod; 24. Connecting plate; 241. Slider; 242. Connecting column; 3. Bottom plate; 31. Controller; 32. Support leg; 4. Air pump; 41. Pipeline; 42. Check valve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides the following technical solution: a high-consistency slag remover for pulp purification.

[0028] Example 1: A high-consistency desander for pulp purification, which, through the side scraper 142 and bottom scraper 152, can effectively remove impurities from the inner wall of the filter box 17, such as... Figure 1 - Figure 5As shown, the device includes a tank body 1 and a bottom plate 3 fixedly connected to the bottom of the tank body 1. Engaging grooves 11 are evenly distributed on the upper part of the inner wall of the tank body 1. Engaging blocks 111 are movably connected within the engaging grooves 11. A top plate 12 is fixedly connected between the engaging blocks 111. A circular groove 121 is formed on the top plate 12. A cross 123 is fixedly connected to the inner wall of the circular groove 121. A servo motor 13 is fixedly connected to the top of the cross 123. A rotating rod 131 is fixedly connected to the output end of the servo motor 13. A multi-stage telescopic stirring rod 14 is evenly fixedly connected to the outer wall of the rotating rod 131. Removal parts 141 are fixedly connected between each stage of the telescopic stirring rod 14. A side scraper 142 is fixedly connected to the side of the telescopic stirring rod 14 away from the rotating rod 131. Support blocks 15 are fixedly connected to both outer walls of the telescopic stirring rod 14. A spring 151 is fixedly connected to the outer wall of the support block 15. The side of the spring 151 away from the support block 15 is fixedly connected to the side scraper 142. The bottom of the rotating rod 131 is fixedly connected to the bottom scraper 152. T-shaped grooves 122 are evenly opened on the inner wall of the circular groove 121. A feed channel 124 is fixedly connected between the outer wall of the cross 123 and the inner wall of the circular groove 121. A T-shaped block 16 is engaged in the T-shaped groove 122. A filter box 17 is fixedly connected to the bottom of the T-shaped block 16. Filter holes 171 are evenly opened on the outer wall of the filter box 17. A discharge channel 18 is connected through the bottom of the tank 1. A discharge valve 181 is rotatably connected to the discharge channel 18. The maximum extension length of the spring 151 is greater than the radius length of the filter box 17. The outer wall of the side scraper 142 abuts against the inner wall of the filter box 17.

[0029] During the slag removal process, the pulp enters the filter box 17 inside the tank 1 through the feed channel 124. The feed channel 124 is connected between the outer wall of the cross 123 and the inner wall of the circular groove 121, providing a passage for the pulp to enter. Then, the servo motor 13 is started, and the rotating rod 131 at its output end drives the telescopic stirring rod 14 to rotate. The removal element 141 on the telescopic stirring rod 14 stirs the pulp, causing impurities in the pulp to separate from the pulp. The pulp is filtered through the filter holes 171 on the outer wall of the filter box 17, and the impurities are intercepted inside the filter box 17. The purified pulp... The slurry flows out of the filter box 17 through the filter hole 171. At the beginning of operation, the side scraper 142 will hit the inner wall of the filter box 17, causing impurities to fall off the inner wall of the filter box 17. During the rotation of the telescopic stirring rod 14, the side scraper 142 is always in close contact with the inner wall of the filter box 17 under the action of the spring 151. As the telescopic stirring rod 14 rotates, the side scraper 142 scrapes off the impurities attached to the inner wall of the filter box 17. The bottom scraper 152 at the bottom of the rotating rod 131 rotates synchronously to clean the impurities at the bottom of the filter box 17 and prevent the accumulation of impurities from affecting the filtration effect.

[0030] Example 2: Unlike Example 1, the cylinder 23 is used to lift the filter box 17, facilitating its later maintenance and replacement. Figure 6 - Figure 7 As shown, upright plates 2 are fixedly connected to both sides of the top of tank 1. A sliding groove 21 is provided on the inner wall of the upright plate 2. A horizontal plate 22 is fixedly connected to the top of the upright plate 2. A cylinder 23 is fixedly connected to the middle of the top surface of the horizontal plate 22. A push rod 231 is fixedly connected to the output end of the cylinder 23 and passes through the horizontal plate 22. A connecting plate 24 is fixedly connected to the bottom of the push rod 231. A slider 241 is fixedly connected to the outer walls on both sides of the connecting plate 24. A connecting column 242 is fixedly connected to both ends of the bottom of the connecting plate 24. A controller 31 is fixedly connected to one side of the top of the bottom plate 3. Support legs 32 are fixedly connected to the four corners of the bottom of the bottom of the bottom plate 3. An air pump 4 is fixedly connected to both ends of the top of the bottom plate 3. A pipe 41 is fixedly connected to the output end of the air pump 4. The pipe 41 passes through the bottom of the bottom plate 3 and the bottom of the tank 1. A one-way valve 42 is fixedly connected to the pipe 41.

[0031] When the filter box 17 needs maintenance or replacement, start the cylinder 23. The push rod 231 at the output end of the cylinder 23 extends downward, driving the connecting plate 24 to move downward. The sliders 241 on both sides of the connecting plate 24 slide in the grooves 21 of the vertical plate 2 to ensure smooth movement. The connecting column 242 at the bottom of the connecting plate 24 is connected to the filter box 17, lifting the filter box 17 upward for easy operation. The purified pulp is discharged through the discharge channel 18 at the bottom of the tank 1. Rotating the discharge valve 181 can control the discharge speed and flow rate. Start the air pumps 4 at both ends of the top of the bottom plate 3 to inject high-pressure gas into the tank 1 through the pipe 41. Under the action of high-pressure gas, the pulp is always in a tumbling state, which can ensure that the insoluble matter inside is dispersed very evenly, making the pulp discharge smoother.

[0032] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-consistency slag remover for pulp purification, comprising a tank (1) and a bottom plate (3) fixedly connected to the bottom of the tank (1), wherein locking grooves (11) are evenly provided on the upper part of the inner wall of the tank (1), locking blocks (111) are movably connected in the locking grooves (11), and a top plate (12) is fixedly connected between the locking blocks (111), characterized in that: The top plate (12) is provided with a circular groove (121), the inner wall of the circular groove (121) is fixedly connected with a cross (123), the top of the cross (123) is fixedly connected with a servo motor (13), the output end of the servo motor (13) is fixedly connected with a rotating rod (131), the outer wall of the rotating rod (131) is uniformly fixedly connected with a multi-stage telescopic telescopic stirring rod (14), the telescopic stirring rod (14) is fixedly connected with a removing part (141) between each stage, the side of the telescopic stirring rod (14) away from the rotating rod (131) is fixedly connected with a side scraper (142), the outer walls of the two sides of the telescopic stirring rod (14) are fixedly connected with a support block (15), the outer wall of the support block (15) is fixedly connected with a spring (151), the side of the spring (151) away from the support block (15) is fixedly connected with the side scraper (142), and the bottom of the rotating rod (131) is fixedly connected with a bottom scraper (152).

2. A high-density cleaner for paper pulp according to claim 1, characterized in that: The inner wall of the circular groove (121) is uniformly provided with a T-shaped groove (122), the outer wall of the cross (123) and the inner wall of the circular groove (121) are fixedly connected with a feeding channel (124), the T-shaped groove (122) is hingedly connected with a T-shaped block (16), the bottom of the T-shaped block (16) is fixedly connected with a filter box (17), and the outer wall of the filter box (17) is uniformly provided with a filter hole (171).

3. A high density cleaner for paper pulp according to claim 1, characterized in that: The bottom of the tank body (1) is connected with a discharge channel (18), and the discharge channel (18) is rotatably connected with a discharge valve (181).

4. A high density cleaner for paper pulp according to claim 1, characterized in that: The two sides of the top of the tank body (1) are fixedly connected with a vertical plate (2), the inner wall of the vertical plate (2) is provided with a sliding groove (21), the top of the vertical plate (2) is fixedly connected with a horizontal plate (22), the middle of the top surface of the horizontal plate (22) is fixedly connected with an air cylinder (23), the output end of the air cylinder (23) is fixedly connected with a push rod (231), the push rod (231) penetrates through the horizontal plate (22), the bottom of the push rod (231) is fixedly connected with a connecting plate (24), the outer walls of the two sides of the connecting plate (24) are fixedly connected with a sliding block (241), and the two ends of the bottom of the connecting plate (24) are fixedly connected with a connecting column (242).

5. A high density cleaner for paper pulp according to claim 1, characterized in that: The top of the bottom plate (3) is fixedly connected with a controller (31), and the bottom of the bottom plate (3) is fixedly connected with a support leg (32) at the four corners.

6. A high density cleaner for paper pulp according to claim 1, characterized in that: The two ends of the top of the bottom plate (3) are fixedly connected with an air pump (4), the output end of the air pump (4) is fixedly connected with a pipeline (41), the pipeline (41) penetrates through the bottom plate (3) and the bottom of the tank body (1), and the pipeline (41) is fixedly connected with a check valve (42).

7. A high density cleaner for paper pulp according to claim 1, characterized in that: The maximum extension length of the spring (151) is greater than the radius length of the filter box (17), and the outer wall of the side scraper (142) and the inner wall of the filter box (17) abut each other.