Installation device for vibration transmitter of air compressor

Abstract

The utility model provides an air compressor vibration transmitter mounting device, and relates to the technical field of vibration transmitters, the air compressor vibration transmitter mounting device comprises a mounting seat fixedly arranged on an air compressor body and a mounting plate used for mounting a vibration transmitter body, the mounting plate is detachably arranged on the mounting seat, and a first dismounting assembly is arranged on the mounting plate; the first dismounting and mounting assembly comprises at least two L-shaped clamping plates, the vibration transmitter body can be placed on the mounting plate, the L-shaped clamping plates are separately arranged at the opposite angles of the vibration transmitter, a plurality of screw holes are formed in the mounting plate, mounting blocks are fixedly arranged on the L-shaped clamping plates, bolts penetrate through the mounting blocks in a sliding manner, and the mounting blocks are fixedly connected with the vibration transmitter body. The bolt can be in threaded fit with the screw hole; according to the device, the vibration transmitter body can be conveniently and quickly mounted or dismounted, so that the maintenance convenience is improved; according to the device, the installation position of the L-shaped clamping plate can be easily changed according to actual use requirements, and vibration transmitter bodies of different specifications and sizes can be conveniently clamped and fixed.

Description

Technical Field

[0001] This application relates to the field of vibration transmitter technology, and more specifically, to an installation device for an air compressor vibration transmitter. Background Technology

[0002] An air compressor is a device used to compress gas. With the rapid economic growth, the importance of air compressors in industrial production has become increasingly prominent. The performance and reliability of air compressors directly affect the level of production efficiency and the quality of products. Therefore, vibration transmitters are usually installed on air compressors to carry out vibration detection. By monitoring the vibration of the air compressor in real time, potential faults can be detected in time, and maintenance measures can be taken in advance to ensure the stable operation of the air compressor.

[0003] Currently, in most cases, vibration transmitters are directly fixed on air compressors. However, this installation method is not only complicated in terms of installation and disassembly procedures, but also very inconvenient when it is necessary to replace vibration transmitters of different specifications and sizes. Summary of the Invention

[0004] The purpose of this application is to provide an air compressor vibration transmitter installation device, which can solve the technical problem that currently, vibration transmitters are mostly directly fixed on air compressors, but this installation method is complicated to operate and inconvenient when changing to different specifications.

[0005] This application provides an air compressor vibration transmitter mounting device, including a mounting base fixedly mounted on the air compressor body and a mounting plate for mounting the vibration transmitter body. The mounting plate is detachably mounted on the mounting base, and a first disassembly and assembly component is provided on the mounting plate.

[0006] The first disassembly and assembly assembly includes at least two L-shaped clamps. The vibration transmitter body can be placed on the mounting plate. The L-shaped clamps are located at opposite corners of the vibration transmitter. The mounting plate has multiple screw holes. A mounting block is fixedly installed on the L-shaped clamps. A bolt slides through the mounting block and can be threaded into the screw holes.

[0007] The first disassembly and assembly assembly further includes a mounting bracket, a pressure plate, and a first screw. The mounting bracket is fixedly mounted on the mounting plate and has a first sliding groove. The pressure plate is slidably positioned within the first sliding groove and is movable to press the vibration transmitter body against the mounting plate. The first screw is threaded through the mounting bracket and is rotatably connected to the pressure plate via a bearing.

[0008] The mounting base is provided with a second disassembly assembly, which includes a connecting block, a mounting shell, a second screw, a connecting rod, and a limiting block. The connecting block is fixedly mounted on the mounting plate and can be inserted into the mounting base. The mounting shell is fixedly mounted on the mounting base and has a second sliding groove inside. The second screw is rotatably mounted inside the mounting shell via a bearing and extends outside the mounting shell. The connecting rod is slidably limited within the second sliding groove and threaded onto the second screw. The limiting block is connected to the connecting rod. The mounting base has a through hole, and the connecting block has a limiting hole. The limiting block can pass through the through hole and be inserted into the limiting hole, and the limiting block and the limiting hole are mutually limitingly engaged.

[0009] The L-shaped clamp is provided with a pad, which is used to fill the gap between the L-shaped clamp and the vibration transmitter body.

[0010] The number of mounting blocks provided on each L-shaped clamp is two.

[0011] The connecting rod and the limiting block are provided in twos. The threads of the two connecting rods are opposite. The corresponding limiting hole is connected to the corresponding connecting rod. The through hole and the limiting hole are provided in twos. The corresponding limiting block can pass through the corresponding through hole and be inserted into the corresponding limiting hole. The two limiting blocks are respectively provided on both sides of the connecting block.

[0012] The first screw is fixedly provided with a first handle at the end away from the pressure plate.

[0013] The second screw has a second handle fixedly installed at one end extending outside the mounting housing.

[0014] The beneficial effects of this utility model are:

[0015] This utility model provides an installation device for an air compressor vibration transmitter. When installing the vibration transmitter body, a mounting base is pre-fixed on the air compressor body, followed by the installation of a mounting plate on the mounting base. The vibration transmitter body is then placed on the mounting plate for pre-positioning. Following this pre-positioning, an L-shaped clamp is installed on the mounting plate, ensuring the L-shaped clamp aligns diagonally with the vibration transmitter body. Specifically, the bolts are rotated to insert into the screw holes at the target positions on the mounting plate, thus clamping and fixing the vibration transmitter body to the mounting plate, completing the installation operation. This device facilitates quick installation and removal of the vibration transmitter body, improving maintenance convenience. The installation position of the L-shaped clamp can be easily changed according to actual usage needs, facilitating the clamping and fixing of vibration transmitter bodies of different specifications and sizes, improving the device's applicability. The diagonal layout of the L-shaped clamp forms a bidirectional limiting mechanism, effectively ensuring the installation stability of the vibration transmitter body. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall front view structure in some embodiments of this application;

[0018] Figure 2 This is a schematic diagram of the main view structure of the mounting device in some embodiments of this application;

[0019] Figure 3 This is a sectional view of the main structure of the mounting device in some embodiments of this application;

[0020] Figure 4 This is a schematic diagram of the top view of the mounting device in some embodiments of this application;

[0021] Figure 5 This is a top sectional view of the mounting device structure in some embodiments of this application.

[0022] The reference numerals in the attached figures are as follows:

[0023] 1. Air compressor body;

[0024] 2. Mounting base; 21. Through hole;

[0025] 3. Vibration transmitter body;

[0026] 4. Mounting plate; 41. Screw holes;

[0027] 5. First assembly / disassembly component; 51. L-shaped clamp; 52. Mounting block; 53. Bolt; 54. Mounting bracket; 55. Pressure plate; 56. First screw; 57. First slide groove; 58. Pad; 59. First handle;

[0028] 6. Second assembly / disassembly component; 61. Connecting block; 62. Mounting shell; 63. Second screw; 64. Connecting rod; 65. Limiting block; 66. Second slide groove; 67. Limiting hole; 68. Second handle. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0032] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0034] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0035] like Figures 1 to 4 As shown, this application embodiment provides an air compressor vibration transmitter installation device, including a mounting base 2 fixedly mounted on the air compressor body 1 and a mounting plate 4 for mounting the vibration transmitter body 3. The mounting plate 4 is detachably mounted on the mounting base 2, and a first disassembly and assembly component 5 is provided on the mounting plate 4.

[0036] The first assembly / disassembly assembly 5 includes at least two L-shaped clamps 51. The vibration transmitter body 3 can be placed on the mounting plate 4. The L-shaped clamps 51 are located at opposite corners of the vibration transmitter. The mounting plate 4 has multiple screw holes 41. Mounting blocks 52 are fixedly installed on the L-shaped clamps 51. Bolts 53 slide through the mounting blocks 52. The bolts 53 can be threaded into the screw holes 41.

[0037] When installing the vibration transmitter body 3, the mounting base 2 is first fixedly installed on the air compressor body 1, and then the mounting plate 4 is installed on the mounting base 2. The vibration transmitter body 3 is then placed on the mounting plate 4 for pre-positioning. Then, according to the pre-positioning, the L-shaped clamp 51 is installed on the mounting plate 4, so that the L-shaped clamp 51 is aligned with the diagonal of the vibration transmitter body 3. Specifically, the bolt 53 is rotated so that the bolt 53 is inserted into the screw hole 41 at the target position on the mounting plate 4, and the L-shaped clamp 51 is installed on the mounting plate 4, thereby clamping and fixing the vibration transmitter body 3 on the mounting plate 4, thus completing the installation operation of the vibration transmitter body 3.

[0038] This device facilitates quick installation or disassembly of the vibration transmitter body 3, improving maintenance convenience. The device allows for easy adjustment of the installation position of the L-shaped clamp 51 according to actual usage requirements, making it easy to clamp and fix vibration transmitter bodies 3 of different specifications and sizes, thus improving the applicability of the device. The diagonal layout of the L-shaped clamp 51 forms a bidirectional limiting mechanism, effectively ensuring the installation stability of the vibration transmitter body 3.

[0039] like Figures 1 to 4As shown, in this embodiment, the first disassembly and assembly assembly 5 further includes a mounting bracket 54, a pressure plate 55, and a first screw 56. The mounting bracket 54 is fixedly mounted on the mounting plate 4, and a first sliding groove 57 is provided on the mounting bracket 54. The pressure plate 55 is limited and slidably mounted in the first sliding groove 57, and the pressure plate 55 can be moved to press the vibration transmitter body 3 tightly onto the mounting plate 4. The first screw 56 is threaded through the mounting bracket 54, and the first screw 56 and the pressure plate 55 are rotatably connected by a bearing.

[0040] In use, rotating the first screw 56 drives the pressure plate 55 to move until the pressure plate 55 moves to press the vibration transmitter body 3 onto the mounting plate 4, which can further improve the installation stability of the vibration transmitter body 3 and can be adapted to sensors of different thicknesses, improving the versatility of the device; the cooperation between the pressure plate 55 and the first slide groove 57 plays a guiding and limiting role for the pressure plate 55.

[0041] like Figures 1 to 5 As shown, in this embodiment, a second disassembly assembly 6 is provided on the mounting base 2. The second disassembly assembly 6 includes a connecting block 61, a mounting shell 62, a second screw 63, a connecting rod 64, and a limiting block 65. The connecting block 61 is fixedly mounted on the mounting plate 4, and the mounting block 52 can be inserted into the mounting base 2. The mounting shell 62 is fixedly mounted on the mounting base 2, and a second sliding groove 66 is provided inside the mounting shell 62. The second screw 63 is rotatably mounted inside the mounting shell 62 via a bearing and extends outside the mounting shell 62. The connecting rod 64 is slidably mounted in the second sliding groove 66, and the connecting rod 64 is threaded onto the second screw 63. The limiting block 65 is connected to the connecting rod 64. A through hole 21 is provided through the mounting base 2, and a limiting hole 67 is provided on the connecting block 61. The limiting block 65 can pass through the through hole 21 and be inserted into the limiting hole 67, and the limiting block 65 and the limiting hole 67 are mutually limiting and engaged.

[0042] In use, the connecting block 61 of the mounting plate 4 is inserted into the mounting base 2, and then the second screw 63 is rotated to move the connecting rod 64. The connecting rod 64 moves the limiting block 65 to pass through the through hole 21 and insert into the limiting hole 67, so that the mounting plate 4 can be installed on the mounting base 2. By setting the second disassembly and assembly component 6, the mounting plate 4 and the mounting base 2 can be quickly disassembled and assembled, which improves maintenance efficiency. The cooperation between the connecting rod 64 and the second slide 66 plays a guiding and limiting role for the limiting block 65.

[0043] like Figures 1 to 4As shown, in this embodiment, a pad 58 is provided on the L-shaped clamp 51. The pad 58 is used to fill the gap between the L-shaped clamp 51 and the vibration transmitter body 3. If the L-shaped clamp 51 is installed on the mounting plate 4 by the cooperation of the bolt 53 and the screw hole 41, there is a gap between the L-shaped clamp 51 and the vibration transmitter body 3. The operator can add the pad 58 to fill the gap to ensure that the L-shaped clamp 51 can stably clamp the vibration transmitter body 3. The pad 58 can be made of rubber to form a flexible contact interface and has a certain deformation buffer space.

[0044] like Figures 1 to 4 As shown in this embodiment, each L-shaped clamp 51 is provided with two mounting blocks 52; each L-shaped clamp 51 is provided with two mounting blocks 52 to form a two-point fixed support structure. This design can provide a more uniform fixing force and prevent the L-shaped clamp 51 from tilting or loosening under a single fixed point.

[0045] like Figures 1 to 5 As shown, in this embodiment, there are two connecting rods 64 and two limiting blocks 65. The threads of the two connecting rods 64 are opposite. The corresponding limiting holes 67 are connected to the corresponding connecting rods 64. There are two through holes 21 and two limiting holes 67. The corresponding limiting blocks 65 can pass through the corresponding through holes 21 and be inserted into the corresponding limiting holes 67. The two limiting blocks 65 are respectively located on both sides of the connecting block 61.

[0046] In use, rotating the second screw 63 drives the two connecting rods 64 to move towards each other. The connecting rods 64 drive the limiting block 65 to move through the through hole 21 and into the limiting hole 67. The limiting blocks 65 on both sides achieve symmetrical locking, providing bidirectional fixing force and enhancing the connection stability between the mounting plate 4 and the mounting base 2. Bidirectional fixing and loosening can be achieved by simply rotating one of the second screws 63, which is simple and quick to operate and does not require additional disassembly and assembly time.

[0047] like Figures 1 to 5 As shown, in this embodiment, a first handle 59 is fixedly provided at the end of the first screw 56 away from the pressure plate 55; the first handle 59 makes it easier for the operator to apply force to rotate the first screw 56, thus improving the ease of use.

[0048] like Figures 1 to 5 As shown, in this embodiment, a second handle 68 is fixedly provided at one end of the second screw 63 extending outside the mounting housing 62; the second handle 68 facilitates the operator to apply force to rotate the second screw 63, improving ease of use.

[0049] Working principle: The air compressor vibration transmitter installation device provided in this application, when installing the vibration transmitter body 3, first fixes the mounting base 2 on the air compressor body 1, then inserts the connecting block 61 of the mounting plate 4 into the mounting base 2, then rotates the second handle 68 to drive the second screw 63 to rotate, the rotation of the second screw 63 drives the two connecting rods 64 to move towards each other, the connecting rods 64 drive the limiting block 65 to move to pass through the through hole 21 and insert into the limiting hole 67, so that the mounting plate 4 can be installed on the mounting base 2;

[0050] The vibration transmitter body 3 is then placed on the mounting plate 4 for pre-positioning. Following this, the L-shaped clamp 51 is installed on the mounting plate 4, ensuring it aligns diagonally with the vibration transmitter body 3. Specifically, the bolt 53 is rotated to insert into the screw hole 41 at the target position on the mounting plate 4. Then, the first handle 59 is rotated to drive the first screw 56 to rotate. The rotation of the first screw 56 causes the pressure plate 55 to move until it presses the vibration transmitter body 3 firmly onto the mounting plate 4. This completes the installation of the vibration transmitter body 3.

[0051] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An installation device for an air compressor vibration transmitter, characterized in that: It includes a mounting base (2) fixedly mounted on the air compressor body (1) and a mounting plate (4) for mounting the vibration transmitter body (3). The mounting plate (4) is detachably mounted on the mounting base (2) and a first disassembly assembly (5) is provided on the mounting plate (4). The first disassembly and assembly assembly (5) includes at least two L-shaped clamps (51). The vibration transmitter body (3) can be placed on the mounting plate (4). The L-shaped clamps (51) are located at opposite corners of the vibration transmitter. The mounting plate (4) has multiple screw holes (41). A mounting block (52) is fixedly installed on the L-shaped clamp (51). A bolt (53) slides through the mounting block (52). The bolt (53) can be threaded into the screw hole (41).

2. The air compressor vibration transmitter installation device according to claim 1, characterized in that: The first disassembly and assembly assembly (5) further includes a mounting bracket (54), a pressure plate (55), and a first screw (56). The mounting bracket (54) is fixedly mounted on the mounting plate (4), and a first sliding groove (57) is provided on the mounting bracket (54). The pressure plate (55) is limited and slidably disposed in the first sliding groove (57), and the pressure plate (55) can be moved to press the vibration transmitter body (3) onto the mounting plate (4). The first screw (56) is threaded through the mounting bracket (54), and the first screw (56) and the pressure plate (55) are rotatably connected by a bearing.

3. The air compressor vibration transmitter installation device according to claim 1, characterized in that: The mounting base (2) is provided with a second disassembly assembly (6), which includes a connecting block (61), a mounting shell (62), a second screw (63), a connecting rod (64), and a limiting block (65). The connecting block (61) is fixedly mounted on the mounting plate (4), and the mounting block (62) can be inserted into the mounting base (2). The mounting shell (62) is fixedly mounted on the mounting base (2), and a second sliding groove (66) is provided inside the mounting shell (62). The second screw (63) is rotatably mounted on the mounting shell (65) via a bearing. The connecting rod (64) is slidably disposed in the second slide groove (66) and threadedly sleeved on the second screw (63). The limiting block (65) is connected to the connecting rod (64). A through hole (21) is provided on the mounting base (2). A limiting hole (67) is provided on the connecting block (61). The limiting block (65) can pass through the through hole (21) and be inserted into the limiting hole (67). The limiting block (65) and the limiting hole (67) are mutually limiting and engaged.

4. The air compressor vibration transmitter installation device according to claim 1, characterized in that: A pad (58) is provided on the L-shaped clamp (51), and the pad (58) is used to fill the gap between the L-shaped clamp (51) and the vibration transmitter body (3).

5. The air compressor vibration transmitter installation device according to claim 1, characterized in that: The number of mounting blocks (52) provided on each of the L-shaped clamps (51) is two.

6. The air compressor vibration transmitter installation device according to claim 3, characterized in that: Two connecting rods (64) and two limiting blocks (65) are provided. The threads of the two connecting rods (64) are opposite. The corresponding limiting holes (67) are connected to the corresponding connecting rods (64). Two through holes (21) and two limiting holes (67) are provided. The corresponding limiting blocks (65) can pass through the corresponding through holes (21) and be inserted into the corresponding limiting holes (67). The two limiting blocks (65) are respectively located on both sides of the connecting block (61).

7. The air compressor vibration transmitter installation device according to claim 2, characterized in that: A first handle (59) is fixedly provided at the end of the first screw (56) away from the pressure plate (55).

8. The air compressor vibration transmitter installation device according to claim 3, characterized in that: A second handle (68) is fixedly provided at one end of the second screw (63) extending outside the mounting housing (62).

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