Electrical test board
By designing cabinets for the test chamber and electrical chamber in the electrical test bench, and using drawer assemblies and spring balancers to manage cables, the problem of messy cables is solved, and the cleanliness and efficiency of the test bench are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-03
AI Technical Summary
The existing electrical test bench has a messy cable structure, which makes the test bench untidy and affects product testing efficiency.
The design includes a cabinet with test chambers and electrical chambers, uses drawer assemblies to support products, and suspends the cable structure with spring balancers so that it moves with the drawers. Cable clamps and connection structures are provided for easy cable management.
It improves the tidiness of the test bench, ensures that cables do not obstruct the pulling out of drawer components, simplifies product handling, and improves testing efficiency.
Smart Images

Figure CN223966648U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical testing technology, and in particular to an electrical testing bench. Background Technology
[0002] Currently, testing of electrical products generally requires the use of a testing bench. Taking the aging test of a driver as an example, during testing, the product needs to be placed on the testing bench, and the product is electrically connected to the load motor on the testing bench through a cable structure. After the test is completed, the cable structure is removed from the product. However, the cable structure usually has a lot of cables, making the testing bench quite messy and inconvenient for product placement. Furthermore, winding and organizing the cables takes a lot of time, which is detrimental to improving the testing efficiency.
[0003] Therefore, it is necessary to improve the existing technology to overcome the aforementioned defects. Utility Model Content
[0004] The purpose of this utility model is to provide an electrical test bench that can effectively improve the cleanliness of the test bench.
[0005] The purpose of this utility model is achieved through the following technical solution: an electrical test bench, comprising:
[0006] The cabinet includes a test chamber and an electrical chamber arranged adjacent to the test chamber;
[0007] A drawer assembly for holding the product to be tested is movably connected to the cabinet and is adapted to be pushed in or pulled out of the test chamber;
[0008] An electrical system, housed in the electrical cavity, comprising a cable structure extending from the electrical cavity into the test cavity;
[0009] A spring balancer is disposed at the top of the test chamber, the cable structure is suspended at the telescopic end of the spring balancer, and its free end extends to the drawer assembly;
[0010] The drawer assembly is provided with a connecting structure, the free end of the cable structure is adapted to connect with the connecting structure or the product, and the telescopic end of the spring balancer responds to the pulling of the drawer assembly to drive the cable structure to move up and down.
[0011] Furthermore, the cable structure includes:
[0012] A cable tray with several cable routing holes arranged side by side;
[0013] Several cables are fixedly threaded through different cable routing holes;
[0014] The cable clamps are at least two in number, one of which is connected to the telescopic end of the spring balancer, and the other is located near the free end of the cable structure.
[0015] Furthermore, the clamp plate connected to the spring balancer is located in the region near the middle of the cable.
[0016] Furthermore, multiple drawer assemblies are arranged side by side, and the spring balancer and the cable structure correspond one-to-one with each drawer assembly.
[0017] Furthermore, the cabinet includes:
[0018] A frame, wherein the drawer assembly is movably disposed on the front side of the frame;
[0019] Several sealing plates are installed on the frame;
[0020] The first cabinet door is located on the front side of the frame;
[0021] The drawer assembly, the first cabinet door, and part of the sealing plate cooperate to form the test cavity. The first cabinet door can move relative to the frame to open or close the test cavity.
[0022] Furthermore, the first cabinet door is located above the drawer assembly and has a transparent viewing window, the visible range of which covers the drawer assembly and the cable structure.
[0023] Furthermore, the test chamber and the electrical chamber are distributed along the front-rear direction of the cabinet. A second cabinet door is provided on the rear side of the frame. The second cabinet door and part of the sealing plate cooperate to form the electrical chamber. The second cabinet door can move relative to the frame to open or close the electrical chamber.
[0024] Furthermore, a portion of the sealing plate forms a motor cavity, which is arranged adjacent to and below the test cavity and the electrical cavity. The electrical test bench also includes a test motor housed within the motor cavity, and the test motor is electrically connected to the electrical system.
[0025] Furthermore, thermal insulation materials are provided between the test chamber and the electrical chamber, as well as between the test chamber and the motor chamber.
[0026] Furthermore, the electrical test bench also includes:
[0027] A universal bracket is connected to the outside of the cabinet.
[0028] The control panel is connected to the universal bracket;
[0029] The control panel is connected to the electrical system via signals.
[0030] Compared with the prior art, this utility model has the following advantages: By setting a test chamber and a drawer assembly to carry the product to be tested, the drawer assembly is suitable for pushing into or pulling out of the test chamber, which makes it easy to simulate the actual working environment temperature of the product during the test and improves the test accuracy; by setting a spring balancer at the top of the test chamber, the cable structure of the electrical system extends into the test chamber and is suspended at the telescopic end of the spring balancer, and the free end of the cable structure extends to the drawer assembly. The free end of the cable structure is suitable for connecting with the product. The telescopic end of the spring balancer responds to the pulling of the drawer assembly and drives the cable structure to move up and down, ensuring that the cable structure is always in a suspended state, improving the cleanliness of the test chamber and avoiding the cable structure from obstructing the drawer assembly, which facilitates the pulling of the drawer assembly and the loading and unloading of the product; in addition, the drawer assembly is provided with a connecting structure. When the drawer assembly is in an empty state, the free end of the cable structure can be connected to the connecting structure, so that when the drawer assembly is pulled out of the test chamber, the free end of the cable structure moves out synchronously with it, which facilitates the connection of the product loaded onto the drawer assembly with the free end. Attached Figure Description
[0031] Figure 1 This is a cross-sectional schematic diagram of the electrical test bench of this utility model.
[0032] Figure 2 This is a structural schematic diagram of the electrical test bench of this utility model.
[0033] Figure 3 yes Figure 2 A structural diagram in another direction.
[0034] Figure 4 This is a structural schematic diagram of the drawer assembly in this utility model.
[0035] Figure 5 This is a schematic diagram of the cable structure in this utility model.
[0036] Explanation of reference numerals in the attached figures:
[0037] 100. Cabinet; 110. Test Chamber; 120. Electrical Chamber; 130. Frame; 140. Sealing Plate; 150. First Cabinet Door; 151. Viewing Window; 160. Second Cabinet Door; 170. Motor Chamber; 200. Drawer Assembly; 210. Drawer; 220. Tooling; 221. Positioning Slot; 300. Electrical System; 310. Cable Structure; 311. Cable Clamping Plate; 3111. Cable Runner Hole; 312. Cable; 400. Spring Balancer; 500. Limit Switch; 600. Test Motor; 700. Universal Bracket; 800. Control Panel. Detailed Implementation
[0038] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, it should be noted that, for ease of description, only the parts relevant to this application are shown in the accompanying drawings, not the entire structure. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.
[0039] The terms “comprising” and “having”, and any variations thereof, used in this application are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the steps or units listed, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to such process, method, product, or apparatus.
[0040] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0041] Please see Figures 1 to 5 As shown, an electrical test bench corresponding to a preferred embodiment of this utility model includes: a cabinet 100, including a test cavity 110 and an electrical cavity 120 arranged adjacent to the test cavity 110; a drawer assembly 200 for carrying the product to be tested, which is movably connected to the cabinet 100 and adapted to be pushed into or pulled out of the test cavity 110; an electrical system 300 housed in the electrical cavity 120, which includes a cable structure 310 extending from the electrical cavity 120 into the test cavity 110; and a spring balancer 400 disposed on the top of the test cavity 110, with the cable structure 310 suspended at the telescopic end of the spring balancer 400 and its free end extending to the drawer assembly 200; wherein, the drawer assembly 200 is provided with a connecting structure, the free end of the cable structure 310 is adapted to connect with the connecting structure or the product to be tested, and the telescopic end of the spring balancer 400 responds to the pulling of the drawer assembly 200 to drive the cable structure 310 to move up and down. In this embodiment, the product is specifically a driver.
[0042] This invention, by setting up a test chamber 110 and a drawer assembly 200 to support the product under test, allows the test chamber 110 to be pushed in or pulled out, facilitating the simulation of the actual working environment temperature of the product during testing and improving test accuracy. A spring balancer 400 is installed at the top of the test chamber 110. The cable structure 310 of the electrical system 300 extends into the test chamber 110 and is suspended at the telescopic end of the spring balancer 400. The free end of the cable structure 310 extends to the drawer assembly 200, and is suitable for connection with the product. The telescopic end of the spring balancer 400 responds to the drawer assembly 200. The pull-out mechanism of the cable structure 310 causes it to move up and down, ensuring that the cable structure 310 is always suspended, improving the cleanliness of the test chamber 110 and preventing the cable structure 310 from obstructing the drawer assembly 200, thus facilitating the pulling out of the drawer assembly 200 and the loading and unloading of products. In addition, the drawer assembly 200 is provided with a connecting structure. When the drawer assembly 200 is in an empty state, the free end of the cable structure 310 can be connected to the connecting structure, so that when the drawer assembly 200 is pulled out of the test chamber 110, the free end of the cable structure 310 moves out synchronously with it, making it easier for the products loaded onto the drawer assembly 200 to connect with the free end.
[0043] Furthermore, the cable structure 310 includes a clamping plate 311 and a plurality of cables 312. The clamping plate 311 has a plurality of cable routing holes 3111 arranged side-by-side. The inner diameter of each cable routing hole 3111 matches the outer diameter of the cables 312. The cables 312 are fixedly threaded through different cable routing holes 3111 to ensure orderly arrangement and prevent tangling. In this embodiment, there are at least two clamping plates 311. One clamping plate 311 is connected to the telescopic end of the spring balancer 400, allowing the cables 312 to be suspended from the spring balancer 400. The other clamping plate 311 is located near the free end of the cable structure 310, facilitating connection or disconnection of the free end of the cables 312 from the product. Preferably, the clamping plate 311 connected to the spring balancer 400 is located near the middle of the cables 312, ensuring stability during suspension and effectively preventing the cables 312 from falling onto the drawer assembly 200 during the telescopic process of the spring balancer 400.
[0044] Furthermore, the cabinet 100 has an opening on its front side. The drawer assembly 200 is inserted into the test chamber 110 through this opening. The drawer assembly 200 can be pushed to the testing position and close the opening, so that the product located on the drawer assembly 200 is received in the test chamber 110. The drawer assembly 200 can also be pulled out of the cabinet 100 from the opening and is in a pick-up / placement position for product retrieval. The drawer assembly 200 includes a drawer 210 and a fixture 220. The drawer 210 is movably connected to the cabinet 100 and can slide along the front-back direction of the cabinet 100 to be in a testing position or a pick-up / placement position. The fixture 220 is detachably disposed in the drawer 210. The fixture 220 has at least one positioning groove 221 recessed inward from its top surface to support and position the product. One or more positioning grooves 221 can be provided as needed to adapt to different types of products.
[0045] The connecting structure is set on the fixture 220 or the drawer 210. In this embodiment, a hook structure is preferred, which is simple in structure and easy to assemble and disassemble with the cable structure 310. When the fixture 220 is not holding the product, the cable structure 310 can be directly hung on the connecting structure through the cable clamp 311 to prevent the cable structure 310 from being stuck in the test cavity 110 when the drawer 210 is pulled out of the cabinet 100.
[0046] Preferably, a limit switch 500 is provided inside the test chamber 110. When the drawer 210 is in the test position, the limit switch 500 is adapted to detect the drawer 210 and send a power supply signal to supply power to the product. When the drawer 210 is not in the second position, the limit switch 500 does not detect the drawer 210 and sends a power-off signal to cut off power to the product, thereby ensuring safety during the test process. In addition, multiple drawer assemblies 200 are arranged side by side along the left and right direction of the cabinet 100. The spring balancer 400 and the cable structure 310 correspond one-to-one with the drawer assembly 200, so that the test bench can test multiple products simultaneously, improving test efficiency.
[0047] Furthermore, the cabinet 100 includes a frame 130, a sealing plate 140, and a first cabinet door 150. A drawer assembly 200 is movably disposed on the front side of the frame 130. Several sealing plates 140 are disposed on the frame 130. The first cabinet door 150 is disposed on the front side of the frame 130. The drawer assembly 200, the first cabinet door 150, and part of the sealing plate 140 cooperate to form a testing chamber 110. The first cabinet door 150 can move relative to the frame 130 to open or close the testing chamber 110. By adopting the above structure, when the testing chamber 110 encounters an emergency, the operator can open the first cabinet door 150 to directly reach into the testing chamber 110 to perform corresponding operations, and it also facilitates the disassembly and assembly of the various components of the testing chamber 110. In this embodiment, the first cabinet door 150 is located above the drawer assembly 200 and is provided with a transparent viewing window 151. The viewing range of the viewing window 151 covers the drawer assembly 200 and the cable structure 310, which facilitates the operator to observe the internal condition of the test chamber 110 during the test.
[0048] The test chamber 110 and the electrical chamber 120 are distributed along the front and rear direction of the cabinet 100. A second cabinet door 160 is provided on the rear side of the frame 130. The second cabinet door 160 and part of the sealing plate 140 cooperate to form the electrical chamber 120. The second cabinet door 160 can move relative to the frame 130 to open or close the electrical chamber 120, thereby facilitating the disassembly, assembly and maintenance of the electrical system 300.
[0049] In addition, part of the sealing plate 140 also forms a motor cavity 170, which is arranged adjacent to the test cavity 110 and the electrical cavity 120 below. The electrical test bench also includes a test motor 600 housed in the motor cavity 170, and the test motor 600 is electrically connected to the electrical system 300 via wires. With the test cavity 110, electrical cavity 120 and motor cavity 170 arranged in the above manner, the internal structure of the cabinet 100 is compact, and the disassembly, assembly and maintenance of the various components inside the cabinet 100 are very convenient.
[0050] Because the test chamber 110 needs to simulate the working environment of the product, the temperature inside the test chamber 110 is relatively high. Preferably, the sealing plate 140 corresponding to the test chamber 110 is provided with thermal insulation material. The test chamber 110 and the electrical cavity 120, as well as the test chamber 110 and the motor cavity 170, are all separated by thermal insulation material. On the one hand, this can keep the test chamber 110 warm, so that the internal temperature of the test chamber 110 is relatively stable. On the other hand, it can also prevent the temperature of the test chamber 110 from being transferred to the electrical cavity 120 and the motor cavity 170, and prevent the electrical system 300 and / or the test motor 600 from being damaged due to overheating.
[0051] Furthermore, the electrical test bench also includes a universal bracket 700 and a control panel 800. The universal bracket 700 is connected to the outside of the cabinet 100, and the control panel 800 is connected to the electrical system 300 via signal. Operators can perform corresponding operations on the test bench through the control panel 800. At the same time, various test information generated by the test bench will also be displayed on the control panel 800 for real-time observation of the operating status. The control panel 800 is connected to the universal bracket 700 for omnidirectional adjustment of its position, facilitating operation and observation by operators.
[0052] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.
Claims
1. An electrical test bench, characterized in that, The utility model relates to a cabinet for testing products, comprising: a cabinet body (100) comprising a test cavity (110) and an electrical cavity (120) arranged adjacent to the test cavity (110); a drawer assembly (200) for carrying products to be tested, which is movably connected to the cabinet body (100) and is adapted to be pushed into or pulled out of the test cavity (110); an electrical system (300) housed in the electrical cavity (120), which comprises a cable structure (310) extending from the electrical cavity (120) into the test cavity (110); a spring balancer (400) arranged at the top of the test cavity (110), wherein the cable structure (310) is suspended at the telescopic end of the spring balancer (400), and the free end of the cable structure (310) extends to the drawer assembly (200); wherein the drawer assembly (200) is provided with a connecting structure, and the free end of the cable structure (310) is adapted to be connected to the connecting structure or the product, and the telescopic end of the spring balancer (400) drives the cable structure (310) to move up and down in response to the pulling and pushing of the drawer assembly (200).
2. The electrical test bed of claim 1, wherein, The cable structure (310) comprises: a wire clamping plate (311) having a plurality of wire holes (3111) arranged side by side thereon; a plurality of cables (312) fixedly arranged in different wire holes (3111); wherein the number of wire clamping plates (311) is at least two, one of which is connected to the telescopic end of the spring balancer (400), and the other is located near the free end of the cable structure (310).
3. The electrical test bed of claim 2, wherein, The wire clamping plate (311) connected to the spring balancer (400) is located near the middle of the cable (312).
4. The electrical test bed of claim 1, wherein, The drawer assembly (200) is arranged side by side in multiple, and the spring balancer (400) and the cable structure (310) correspond to the drawer assembly (200) one by one.
5. The electrical test bed of claim 1, wherein, The cabinet body (100) comprises: a frame (130), wherein the drawer assembly (200) is movably arranged on the front side of the frame (130); a plurality of sealing plates (140) arranged on the frame (130); a first cabinet door (150) arranged on the front side of the frame (130); wherein the test cavity (110) is formed by the cooperation of the drawer assembly (200), the first cabinet door (150) and part of the sealing plates (140), and the first cabinet door (150) is movable relative to the frame (130) to open or close the test cavity (110).
6. The electrical test bed of claim 5, wherein, The first cabinet door (150) is located above the drawer assembly (200) and is provided with a transparent window (151), and the visual range of the window (151) covers the drawer assembly (200) and the cable structure (310).
7. The electrical test bed of claim 5, wherein, The test cavity (110) and the electrical cavity (120) are distributed along the front-rear direction of the cabinet body (100), the rear side of the frame (130) is provided with a second cabinet door (160), the second cabinet door (160) and part of the sealing plate (140) cooperatively enclose the electrical cavity (120), and the second cabinet door (160) is movable relative to the frame (130) to open or close the electrical cavity (120).
8. The electrical test bed of claim 7, wherein, Part of the sealing plate (140) cooperatively encloses a motor cavity (170) which is adjacently arranged below the test cavity (110) and the electrical cavity (120), and the electrical test bench further comprises a test motor (600) accommodated in the motor cavity (170), and the test motor (600) is electrically connected to the electrical system (300).
9. The electrical test bed of claim 8, wherein, Heat insulation materials are arranged between the test cavity (110) and the electrical cavity (120) and between the test cavity (110) and the motor cavity (170).
10. The electrical test bed of claim 1, wherein, The electrical test bench further comprises: A universal support (700) connected to the cabinet body (100) outside; A control screen (800) connected to the universal support (700); The control screen (800) is signal-connected to the electrical system (300).