Novel shielding network cable

Abstract

The utility model discloses a novel shielding network cable, which relates to the technical field of communication cable manufacturing, solves the problem that the stability of a cable is reduced after long-time use, and comprises an iron wire, a lotus-root-shaped hollow support insulating layer, a cable core, an aluminum foil shielding layer, a graphene shielding layer, a copper braided shielding layer, a PET mylar waterproof layer and an outer sheath protection layer, the iron wire fixedly penetrates through the center of the lotus-root-shaped hollow support insulating layer, the graphene shielding layer wraps the lotus-root-shaped hollow support insulating layer, and the copper braided shielding layer wraps the graphene shielding layer. According to the utility model, the production efficiency of the network cable is substantially improved, the manufacturing cost is reduced, through the design of the lotus-root-shaped hollow support insulating layer, the pressure resistance and stability of the cable are greatly improved, the service life is prolonged, the multi-layer composite shielding structure effectively resists external electromagnetic interference, and the high quality and safety of data transmission are ensured.

Description

Technical Field

[0001] This utility model relates to the field of information cable manufacturing technology, and in particular to a novel shielded network cable. Background Technology

[0002] With the rapid development of information technology, the demand for network communication is increasing, especially for high-speed data transmission. To meet these demands, network cables must not only ensure good signal transmission quality but also effectively resist external electromagnetic interference. Currently, most mainstream network cables on the market use a traditional cross-shaped structure to maintain the internal spatial layout of the cable and prevent mutual interference between the wire cores. However, this design suffers from low production efficiency and is prone to wire core damage, limiting its further application and development.

[0003] In response to these issues, the industry has proposed several improvement measures. One approach is to optimize the physical structure of the cable, such as adding a metal shielding layer or using higher-level insulation materials, to improve the overall performance of the cable.

[0004] Limitations of existing technology: Although existing technological improvements have enhanced the performance of network cables to some extent, they still cannot completely overcome the problem of stability degradation after prolonged use because their core structure has not fundamentally changed. Therefore, a new type of shielded network cable is proposed. Utility Model Content

[0005] To address the issue of decreased stability in cables after prolonged use, this invention provides a novel shielded network cable.

[0006] This utility model provides a novel shielded network cable, which adopts the following technical solution:

[0007] A novel shielded network cable includes an iron wire, a hollow bracket insulation layer, wire cores, an aluminum foil shielding layer, a graphene shielding layer, a copper braided shielding layer, a PET Mylar waterproof layer, and an outer sheath protective layer. The iron wire is fixedly inserted through the center of the hollow bracket insulation layer. The hollow bracket insulation layer has multiple channels inside to accommodate the wire cores. The two strands of the wire cores pass through the channels. The two strands of the wire cores are jointly wrapped by the aluminum foil shielding layer. The graphene shielding layer is wrapped around the hollow bracket insulation layer. The copper braided shielding layer is wrapped around the graphene shielding layer. The PET Mylar waterproof layer is wrapped around the copper braided shielding layer. The outer sheath protective layer is wrapped around the PET Mylar waterproof layer.

[0008] By adopting the above technical solutions, the hollow bracket insulation layer can be extruded in one step instead of being placed before extrusion using the traditional cross-shaped structure. This not only improves production efficiency but also facilitates the stranding of the wire cores without damage or deformation, thereby improving the stability of cable performance. The aluminum foil shielding layer can effectively shield the double-stranded wire cores within the easy-to-access channels, forming an electromagnetic isolation layer and reducing electromagnetic interference to the wire cores. The graphene shielding layer and copper braided shielding layer further enhance the electromagnetic shielding performance of the multi-layered composite shielding structure, strengthening the cable's ability to resist external electromagnetic interference and making the cable more stable during use, ensuring high-quality and secure data transmission.

[0009] Optionally, the insulating layer of the lotus root-shaped hollow bracket is made of PP material.

[0010] By adopting the above technical solution, PP material has good insulation properties.

[0011] Optionally, the core includes a conductor and a conductor insulation layer wrapped around the surface of the conductor.

[0012] By adopting the above technical solution, the conductor insulation layer can provide insulation protection for the conductor, and the two wire cores need to be twisted together to reduce attenuation and signal crosstalk.

[0013] Optionally, the conductor insulation layer is made of PE material.

[0014] By adopting the above technical solutions, PE material has good insulation properties.

[0015] Optionally, the outer sheath protective layer includes an outer insulation layer, a pressure-resistant layer, a reinforcing layer, and a wear-resistant layer. The pressure-resistant layer is fixedly connected to the outer surface of the outer insulation layer, the reinforcing layer is fixedly connected to the outer surface of the pressure-resistant layer, and the wear-resistant layer is fixedly connected to the outer surface of the reinforcing layer.

[0016] By adopting the above technical solutions, the cables can be strengthened, their compressive strength and stability can be improved, and their service life can be extended.

[0017] Optionally, the compression-resistant layer is a rubber-filled layer.

[0018] By adopting the above technical solution, rubber has good elasticity and can play an impact resistance and buffering role when the cable is subjected to external pressure, thereby improving the cable's compressive strength and impact resistance.

[0019] Optionally, the reinforcing layer is a carbon fiber braided layer.

[0020] By adopting the above technical solutions, carbon fiber has extremely high structural strength, tensile strength and impact absorption capacity. When the cable is squeezed or bent, it is not easy for the cable to be damaged or broken. When the cable is punctured by a sharp object, it is not easy to puncture the cable, making the cable more durable in harsh environments and extending the service life of the cable.

[0021] Optionally, the wear-resistant layer is a nylon braided layer.

[0022] By adopting the above technical solution, nylon has extremely strong wear resistance, which can enhance the wear resistance of the cable surface and make the cable sheath less prone to damage.

[0023] In summary, this utility model has the following beneficial effects:

[0024] 1. This utility model, through the setting of the lotus root hollow bracket insulation layer, can be extruded in one step instead of the traditional cross-shaped insulation layer placed before extrusion. This not only improves production efficiency, but also facilitates the stranding of wire cores without damage or deformation due to compression, thereby improving the stability of cable performance.

[0025] 2. By setting up a graphene shielding layer and a copper braided shielding layer, the multi-layer composite shielding structure of this utility model can further improve the electromagnetic shielding performance, enhance the cable's ability to resist external electromagnetic interference, make the cable more stable during use, and ensure the high quality and security of data transmission.

[0026] 3. This utility model, through the setting of the outer sheath protective layer, can strengthen the protection of the cable, improve the cable's compressive strength and stability, and extend the cable's service life. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0028] Figure 2 This is a schematic diagram of the insulation layer of the lotus root-shaped hollow support of this utility model.

[0029] Figure 3 This is a schematic diagram of the core structure of this utility model.

[0030] Figure 4 This is a schematic diagram of the structure of the outer protective layer of this utility model.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Iron wire; 2. Hollow bracket insulation layer; 3. Wire core; 31. Conductor; 32. Conductor insulation layer; 4. Aluminum foil shielding layer; 5. Graphene shielding layer; 6. Copper braided shielding layer; 7. PET Mylar waterproof layer; 8. Outer sheath protective layer; 81. Outer insulation layer; 82. Compression-resistant layer; 83. Reinforcing layer; 84. Wear-resistant layer. Detailed Implementation

[0033] The following description, in conjunction with the embodiments of this utility model, includes appendices. Figure 1-4 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0034] Please refer to Figure 1-3A novel shielded network cable includes an iron wire 1, a hollow bracket insulation layer 2, wire cores 3, an aluminum foil shielding layer 4, a graphene shielding layer 5, a copper braided shielding layer 6, a PET Mylar waterproof layer 7, and an outer sheath protective layer 8. The iron wire 1 is fixedly inserted through the center of the hollow bracket insulation layer 2. The iron wire 1 supports the hollow bracket insulation layer 2, providing support for the cable and making network cabling more convenient. The hollow bracket insulation layer 2 is made of PP material, but PE material can also be used. Multiple channels are formed inside the hollow bracket insulation layer 2 to accommodate the wire cores 3. Each wire core 3 includes a conductor 31 and a conductor insulation layer 32 wrapped around the surface of the conductor 31. The conductor insulation layer 32 is made of PE material, but PP material can also be used. The conductor insulation layer 32 provides insulation protection for the conductor 31. Two wire cores 3 need to be twisted together to reduce attenuation and signal crosstalk. The double-strand core 3 runs through the channel. The hollow bracket insulation layer 2, which can be extruded in one step instead of the traditional cross-shaped pre-extrusion layer, not only improves production efficiency but also facilitates the twisting of the core 3 without damage or deformation, thus enhancing the stability of the cable performance. The double-strand core 3 is wrapped with an aluminum foil shielding layer 4, which effectively shields the double-strand core 3 within the channel, forming an electromagnetic isolation layer and reducing electromagnetic interference. A graphene shielding layer 5 wraps around the hollow bracket insulation layer 2, and a copper braided shielding layer 6 wraps around the graphene shielding layer 5. This multi-layered composite shielding structure further improves electromagnetic shielding performance, enhances the cable's ability to resist external electromagnetic interference, and makes the cable more stable during use, ensuring high-quality and secure data transmission. The PET Mylar waterproof layer 7 wraps around the copper braided shielding layer 6. Through the installation of the PET Mylar waterproof layer 7, it possesses excellent tear resistance, heat and cold resistance, moisture and water resistance, chemical corrosion resistance, and superior insulation properties. Its excellent electrical, mechanical, heat, and chemical resistance further enhances the cable's stability. The outer sheath protective layer 8 wraps around the PET Mylar waterproof layer 7. The outer sheath protective layer 8 strengthens the cable's protection, improves its compressive strength and stability, and extends its service life.

[0035] Reference Figure 4The outer sheath protective layer 8 includes an outer insulation layer 81, a pressure-resistant layer 82, a reinforcing layer 83, and a wear-resistant layer 84. The pressure-resistant layer 82 is fixedly connected to the outer surface of the outer insulation layer 81. The pressure-resistant layer 82 is a rubber-filled layer. Through the setting of the pressure-resistant layer 82, the rubber has good elasticity and can play an impact resistance and buffering effect when the cable is subjected to external pressure, thereby improving the cable's pressure resistance and impact resistance. The reinforcing layer 83 is fixedly connected to the outer surface of the pressure-resistant layer 82. The reinforcing layer 83 is a carbon fiber braided layer. Through the setting of the reinforcing layer 83, the carbon fiber... The nylon braided layer has extremely high structural strength, tensile strength, and impact absorption capacity. When the cable is squeezed or bent, it is not easy for the cable to break or break. When the cable is punctured by a sharp object, it is not easy to puncture the cable, making the cable more durable in harsh environments and extending the service life of the cable. The wear-resistant layer 84 is fixedly connected to the outer surface of the reinforcing layer 83. The wear-resistant layer 84 is a nylon braided layer. Through the setting of the wear-resistant layer 84, nylon has extremely strong wear resistance, which can enhance the wear resistance of the cable surface and make the cable sheath less prone to damage.

[0036] The implementation principle of this utility model is as follows: By using the hollow bracket insulation layer 2, the hollow bracket insulation layer 2 can be extruded in one step, replacing the traditional cross-shaped pre-extrusion placement. This not only improves production efficiency but also facilitates the twisting of the wire cores 3 without damage or deformation, thereby improving the stability of cable performance. The iron wire 1 supports the hollow bracket insulation layer 2, providing support for the cable and making network cabling more convenient. The conductor insulation layer 32 provides insulation protection for the conductor 31. The two wire cores 3 need to be twisted to reduce attenuation and signal crosstalk. The aluminum foil shielding layer 4 shields the double-strand wire cores 3 within the easy-to-access channel, effectively forming an electromagnetic isolation layer and reducing electromagnetic interference to the wire cores 3. The graphene shielding layer 5 and the copper braided shielding layer 6, through a multi-layered composite shielding structure, further improve electromagnetic shielding performance, enhance the cable's ability to resist external electromagnetic interference, making the cable more stable during use and ensuring high-quality and secure data transmission. The PET Mylar waterproof layer 7... The PET Mylar waterproof layer 7 features excellent tear resistance, heat and cold resistance, moisture and water resistance, chemical corrosion resistance, and superior insulation properties. Its excellent electrical, mechanical, heat, and chemical resistance further enhance the cable's stability. The outer sheath protective layer 8 provides enhanced protection, improving the cable's compressive strength and stability. The compression-resistant layer 82, with its elastic rubber, provides impact resistance and cushioning when the cable is subjected to external pressure, further improving its compressive strength and impact resistance. The reinforcing layer 83, with its carbon fiber possessing extremely high structural strength, tensile strength, and impact absorption capacity, prevents damage or breakage when the cable is compressed or bent. It also prevents punctures by sharp objects, making the cable more durable in harsh environments and extending its service life. The abrasion-resistant layer 84, with its nylon's strong abrasion resistance, enhances the cable's surface wear resistance, preventing damage to the cable sheath.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A new shielded network cable, comprising iron wire (1), lotus-shaped hollow support insulation layer (2), core wire (3), aluminum foil shielding layer (4), graphene shielding layer (5), copper braided shielding layer (6), PET mela waterproof layer (7) and outer sheath protection layer (8), characterized in that: The iron wire (1) is fixed through the center of the lotus-shaped hollow support insulation layer (2), a plurality of channels for accommodating the wire core (3) are formed in the lotus-shaped hollow support insulation layer (2), the double wire core (3) is penetrated in the channel, the outer part of the double wire core (3) is wrapped with an aluminum foil shielding layer (4) together, the graphene shielding layer (5) is wrapped outside the lotus-shaped hollow support insulation layer (2), the copper woven shielding layer (6) is wrapped outside the graphene shielding layer (5), the PET mela waterproof layer (7) is wrapped outside the copper woven shielding layer (6), and the outer sheath protection layer (8) is wrapped outside the PET mela waterproof layer (7).

2. A new shielded network cable according to claim 1, characterized in that: The lotus-shaped hollow support insulation layer (2) is made of PP material.

3. A new shielded network cable as claimed in claim 1, wherein: The wire core (3) comprises a conductor (31) and a conductor insulation layer (32) wrapped on the surface of the conductor (31).

4. A new shielded network cable according to claim 3, characterized in that: The conductor insulation layer (32) is made of PE material.

5. A new shielded network cable according to claim 1, characterized in that: The outer sheath protection layer (8) comprises an outer insulation layer (81), a pressure-resistant layer (82), a reinforcing layer (83) and a wear-resistant layer (84), the pressure-resistant layer (82) is fixedly connected to the outer surface of the outer insulation layer (81), the reinforcing layer (83) is fixedly connected to the outer surface of the pressure-resistant layer (82), and the wear-resistant layer (84) is fixedly connected to the outer surface of the reinforcing layer (83).

6. A new shielded network cable according to claim 5, characterized in that: The pressure-resistant layer (82) is a rubber filling layer.

7. A new shielded network cable according to claim 5, characterized in that: The reinforcing layer (83) is a carbon fiber woven layer.

8. A new shielded network cable according to claim 5, characterized in that: The wear-resistant layer (84) is a nylon woven layer.

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