Universal inductor plugboard equipment
By designing an automated inductor insertion equipment, and adopting a conveyor belt, moving belt, and guide trough system, the problem of manual operation in the inductor insertion process was solved, realizing automated inductor insertion and ensuring neat and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-03-03
AI Technical Summary
In the current inductor production process, the inductor insertion process relies on manual operation, which makes it difficult to guarantee the straightness and uniformity of the inductors, resulting in high labor intensity and difficulty in meeting the needs of high-volume production.
Design a general-purpose inductor insertion machine, which adopts an inductor conveyor belt, a transverse moving belt, a longitudinal moving guide trough and a PLC control system. Through the coordinated work of servo motors, stepper motors and cylinders, it realizes the automated insertion of inductors, ensuring neatness and high-efficiency production.
It realizes automated inductor insertion, ensuring the neatness of the insertion board, reducing labor requirements, improving production efficiency, and adapting to the production needs of different inductor models.
Smart Images
Figure CN223967109U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of inductor gripping technology, such as a general-purpose inductor plug-in device. Background Technology
[0002] In the production process of inductor components, it is necessary to impregnate the assembled inductors. Impregnation is an important process that can significantly improve the performance and stability of inductors and provide strong support for the normal operation of circuits. During impregnation, the inductors need to be neatly inserted into the cardboard.
[0003] In existing processes, after inductor assembly, the leads are soldered. After soldering, the inductors need to be inserted onto cardboard for impregnation. Currently, this insertion process is mostly done manually in production workshops. However, uneven force application during this process can easily cause the inductor leads to bend, resulting in potential quality issues. Furthermore, it's difficult to ensure the inductors are neatly arranged on the cardboard manually. Manual operation is labor-intensive, requiring a large number of operators to meet production demands, thus wasting labor. Therefore, this application designs an automatic inductor insertion device capable of handling various inductor models, ensuring neat inductor arrangement, reducing labor costs, and improving production efficiency. Utility Model Content
[0004] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.
[0005] This disclosure provides a general-purpose inductor insertion board device that ensures neat arrangement of inductors, reduces labor, and improves production efficiency.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A general-purpose inductor insertion board device includes an inductor conveyor belt, a transverse moving belt, a longitudinal moving guide trough, and a control cabinet frame. The inductor conveyor belt is disposed inside the conveyor belt trough frame. A speed-regulating motor is fixedly mounted on the bottom side of one end of the conveyor belt trough frame. The output end of the speed-regulating motor is connected to the drive shaft of the inductor conveyor belt via a linkage belt. The speed-regulating motor drives the inductor conveyor belt to rotate, and the rotation speed of the inductor conveyor belt can be adjusted by the speed-regulating motor. The inductor conveyor belt is used to convey inductors that need to be impregnated. A control cabinet frame is disposed on one side of the end of the conveyor belt trough frame. The control cabinet frame contains PLC control components and functions as a PLC control cabinet. A top side of the control cabinet frame is provided with... A transverse moving belt is located inside a moving belt slot frame. A servo motor is fixedly mounted on the end of the moving belt slot frame, and the output end of the servo motor is connected to the transverse moving belt. The moving belt slot frame ensures the movement trajectory of the transverse moving belt. A movable sleeve is fixedly connected to the end of the transverse moving belt located outside the moving belt slot frame. The bottom of the movable sleeve is movably fitted onto the side of the moving belt slot frame. Under the action of the servo motor, the transverse moving belt drives the movable sleeve to reciprocate along the side of the moving belt slot frame. The servo motor, transverse moving belt, moving belt slot frame, and movable sleeve cooperate to form a single-axis servo manipulator mechanism. The specific principle is existing technology and will not be elaborated here. The movable sleeve... A control cylinder is fixedly installed on the outside, and a finger cylinder is provided at the bottom output of the control cylinder. The finger cylinder serves to clamp the inductor. A longitudinal moving guide groove is provided on the top of the control cabinet frame. A stepper motor is provided at one end of the longitudinal moving guide groove, and a limit plate frame is provided on the top side. The limit plate frame has two layers on its top side frame and is used to clamp the cardboard. The limit plate frame can move along the longitudinal moving guide groove under the action of the stepper motor. After the inductor is produced, it is conveyed by an inductor conveyor belt. When the inductor is conveyed to the position of the photoelectric sensor, the photoelectric sensor detects and provides feedback signals to control the servo motor to drive the transverse moving belt. The transverse moving belt will move the finger cylinder to the position of the inductor and clamp it. Then, a servo motor drives the inductor above the cardboard, and a control cylinder drives it downward to insert the inductor. The PLC controls the servo motor to reciprocate, enabling the insertion of inductors in different columns of the same row. The finger cylinder and control cylinder grasp and insert the inductor. After the insertion of inductors in the same column is completed, a stepper motor drives the lead screw to rotate once, which in turn drives the slider to move the limit plate frame longitudinally once. Then, the servo motor performs the insertion process for the next row. This realizes the automatic insertion of inductors, which can effectively ensure the neatness of the insertion. While saving labor, it can be adapted to the production of inductors with different speeds by adjusting parameters, which greatly increases the efficiency of insertion.
[0008] Furthermore, the conveyor belt trough frame is fixedly mounted on the top side of the fixed frame, and the fixed frame is used to support the conveyor belt trough frame.
[0009] Furthermore, an arc-shaped plate is provided at the top of one end of the conveyor belt trough frame, and an inductive photoelectric sensor is fixedly inserted into the top side of the arc-shaped plate. The inductive photoelectric sensor senses the inductance of the conveyed material and sends a feedback signal.
[0010] Furthermore, the bottom of the movable slotted frame is connected to the top of a column, and the bottom of the column is fixedly connected to the top of the control cabinet frame, thereby providing support for the movable slotted frame.
[0011] Furthermore, the outer wall of the movable sleeve is provided with a guide rail, and a limit plate is slidably mounted on the guide rail. The top of the limit plate is fixedly connected to the output end of the control cylinder, and one side of the bottom of the limit plate is fixedly connected to the finger cylinder. The control cylinder is connected to and controlled by the finger cylinder through the limit plate. The control cylinder can control the finger cylinder to perform lifting and lowering operations. The guide rail serves to limit the limit plate, ensuring that the control cylinder drives the finger cylinder to move up and down without deviation, thus affecting the quality of the operation.
[0012] Furthermore, a stepper motor is provided at one end of the longitudinal moving guide groove, and a lead screw is rotatably installed inside the longitudinal moving guide groove. One end of the lead screw is connected to the stepper motor, and a slider is threaded onto the outside of the lead screw. The width of the slider is adapted to the inner width of the longitudinal moving guide groove. The top side of the slider extends out of the longitudinal moving guide groove and is fixedly connected to the bottom of the limiting plate frame. The stepper motor is a motor that converts electrical pulse signals into corresponding angular or linear displacements. Each time a pulse signal is input, the rotor rotates by an angle or moves forward one step. Under the action of the stepper motor, the lead screw is driven to rotate gradually, and the lead screw drives the slider to move gradually along the longitudinal moving guide groove, thereby achieving the purpose of the inductor row insertion plate.
[0013] Furthermore, the bottom of the longitudinal moving guide groove is provided with several positioning plates, and both ends of the positioning plates are threaded with adjusting bolts. The bottom end of the adjusting bolts is rotatably connected to the top side of the control cabinet frame. By rotating the adjusting bolts at both ends of the positioning plates, the height of the positioning plates can be adjusted, thereby adjusting the height of the longitudinal moving guide groove. This allows for the insertion of inductors of different specifications, increasing practicality.
[0014] Furthermore, a touch screen is provided on one side of the control cabinet frame, allowing operators to adjust the setting parameters of various electrical components to control the progress of the plug-in operation.
[0015] The universal inductor plug-in device provided in this disclosure can achieve the following technical effects:
[0016] This invention utilizes an inductive conveyor belt to transport inductors. A sensor detects feedback signals that control a servo motor to drive the lateral moving belt. This belt moves a finger cylinder to the inductor's position for clamping, and the servo motor then drives it above the cardboard, controlling a cylinder to push it downwards for insertion. After insertion of inductors in the same row is complete, a stepper motor drives a limit frame for a longitudinal movement, and the servo motor then initiates the next row insertion process. This achieves automated inductor insertion, effectively ensuring neatness. By adjusting parameters, it can adapt to the production of inductors at different speeds while saving labor, significantly increasing insertion efficiency.
[0017] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0018] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings are not scaled. Other drawings can be obtained by those skilled in the art based on these drawings.
[0019] Figure 1 This is a schematic diagram of the structure of a general-purpose inductor plug-in device according to this utility model;
[0020] Figure 2 This is a schematic diagram of one side structure of a general-purpose inductor plug-in device according to this utility model;
[0021] Figure 3 This is a top view schematic diagram of a general-purpose inductor plug-in device according to this utility model;
[0022] Figure 4 This is a schematic diagram of the longitudinal moving guide groove structure in a general-purpose inductor plug-in device according to this utility model;
[0023] Figure 5 This is a schematic diagram of the internal structure of the longitudinal moving guide groove in a general-purpose inductor plug-in device according to this utility model.
[0024] Figure label:
[0025] 1. Inductive conveyor belt; 11. Conveyor belt trough frame; 12. Fixing frame; 13. Speed regulating motor; 14. Linkage belt; 15. Inductive photoelectric sensor; 16. Bow-shaped plate; 2. Lateral moving belt; 21. Servo motor; 22. Moving belt trough frame; 23. Moving sleeve plate; 24. Control cylinder; 25. Finger cylinder; 26. Limit plate; 27. Guide rail; 3. Longitudinal moving guide trough; 31. Stepper motor; 32. Positioning plate; 33. Adjusting bolt; 34. Limit plate frame; 35. Cardboard; 36. Lead screw; 37. Slider; 4. Control cabinet frame; 41. Column; 5. Touch screen; 6. Inductor. Detailed Implementation
[0026] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0027] A general-purpose inductor insertion board device includes an inductor conveyor belt 1, a transverse moving belt 2, a longitudinal moving guide trough 3, and a control cabinet frame 4. The inductor conveyor belt 1 is located inside the conveyor belt trough frame 11, which is fixedly mounted on the top side of a fixed frame 12. The fixed frame 12 supports the conveyor belt trough frame 11. A speed-regulating motor 13 is fixedly mounted on the bottom side of one end of the conveyor belt trough frame 11. The output end of the speed-regulating motor 13 is connected to the drive shaft of the inductor conveyor belt 1 via a linkage belt 14. The speed-regulating motor 13 drives the inductor conveyor belt 1 to rotate via the linkage belt 14, and the rotation speed of the inductor conveyor belt 1 can be adjusted by the speed-regulating motor 13. The inductor conveyor belt 1 is used to convey inductors 6 that need to be impregnated. An arc-shaped plate 16 is provided on the top of one end of the conveyor belt trough frame 11. An induction photoelectric sensor 15 is fixedly inserted into the top side of the arc-shaped plate 16. The induction photoelectric sensor 15 senses the conveyed inductor 6 and sends a feedback signal.
[0028] A control cabinet frame 4 is provided on one side of the end of the conveyor belt trough 11. The control cabinet frame 4 contains PLC control components and functions as a PLC control cabinet. A transverse moving belt 2 is provided on one side of the top of the control cabinet frame 4. The transverse moving belt 2 is located inside the moving belt trough 22. The bottom of the moving belt trough 22 is connected to the top of a column 41. The bottom of the column 41 is fixedly connected to the top of the control cabinet frame 4, and the column 41 provides support for the moving belt trough 22. A servo motor 21 is fixedly provided on one side of the moving belt trough 22. The output end of the servo motor 21 is connected to the transverse moving belt 2, and the moving belt trough 22 ensures the movement trajectory of the transverse moving belt 2. A movable sleeve plate 23 is fixedly connected to the outer end of the transverse moving belt 2 on the moving belt trough 22. The bottom of the movable sleeve plate 23 is movably fitted onto the side of the moving belt trough 22. Under the action of servo motor 21, the transverse moving belt 2 drives the moving sleeve 23 to reciprocate along the side of the moving belt slot frame 22. The servo motor 21, transverse moving belt 2, moving belt slot frame 22, and moving sleeve 23 cooperate to form a single-axis servo manipulator mechanism. Specifically, the transverse moving belt 2 is a chain structure. The output end of servo motor 21 extends into the moving belt slot frame 22 and is equipped with a gear that meshes with the transverse moving belt 2. The moving belt slot frame 22 restricts the movement trajectory of the transverse moving belt 2. The top of the transverse moving belt 2 is bent in the opposite direction to the bottom. When driven by servo motor 21, the first and last ends of the transverse moving belt 2 move in opposite directions. The first end of the transverse moving belt 2 carries the moving sleeve 23 to move along the moving belt slot frame 22. The sensor 15 provides feedback signals, and the PLC controls the servo motor 21 to complete the reciprocating movement and distance each time.
[0029] A control cylinder 24 is fixedly installed on the outer side of the movable sleeve 23. A finger cylinder 25 is provided at the bottom output of the control cylinder 24. A guide rail 27 is provided on the outer wall of the movable sleeve 23. A limit plate 26 is slidably mounted on the guide rail 27. The top of the limit plate 26 is fixedly connected to the output of the control cylinder 24, and one side of its bottom is fixedly connected to the finger cylinder 25. The control cylinder 24 is connected to and controlled by the limit plate 26, allowing it to control the finger cylinder 25 to perform lifting and lowering operations. The guide rail 27 limits the limit plate 26, ensuring that the control cylinder 24 does not deviate when moving the finger cylinder 25 up and down, thus maintaining work quality. The finger cylinder 25 clamps the inductor 6. A longitudinal displacement mechanism is provided at the top of the control cabinet frame 4. The longitudinal moving guide groove 3 has a stepper motor 31 at one end and a lead screw 36 rotatably mounted inside it. One end of the lead screw 36 is connected to the stepper motor 31, and a slider 37 is threaded onto the outside of the lead screw 36. The width of the slider 37 is adapted to the width of the inner side of the longitudinal moving guide groove 3. The top side of the slider 37 extends out of the longitudinal moving guide groove 3 and is fixedly connected to the bottom of the limiting plate frame 34. The stepper motor 31 is a motor that converts electrical pulse signals into corresponding angular or linear displacements. Each time a pulse signal is input, the rotor rotates by an angle or moves forward one step. Under the action of the stepper motor 31, the lead screw 36 is driven to rotate gradually, and the lead screw 36 drives the slider 37 to move gradually along the longitudinal moving guide groove 3, thereby realizing the purpose of the inductor 6 row insertion plate.
[0030] A stepper motor 31 is provided at one end of the longitudinal moving guide 3, and a limiting plate frame 34 is provided on the top side. The top side frame of the limiting plate frame 34 has two layers and a fixed clamp holding cardboard 35. The limiting plate frame 34 can move along the longitudinal moving guide 3 under the action of the stepper motor 31. Several positioning plates 32 are provided at the bottom of the longitudinal moving guide 3. Adjusting bolts 33 are threaded through both ends of the positioning plates 32. The bottom end of the adjusting bolts 33 is rotatably connected to the top side of the control cabinet frame 4. By rotating the adjusting bolts 33 at both ends of the positioning plates 32, the height of the positioning plates 32 can be adjusted, thereby adjusting the height of the longitudinal moving guide 3. This allows it to adapt to the insertion of inductors 6 of different specifications, increasing its practicality.
[0031] After the inductor 6 is produced, it is conveyed via inductor conveyor belt 1. When the inductor 6 reaches the position of the photoelectric sensor 15, the photoelectric sensor 15 detects a feedback signal and controls the servo motor 21 to drive the lateral moving belt 2. The lateral moving belt 2 drives the finger cylinder 25 to move to the position of the inductor 6 and clamp it. Then, the servo motor 21 drives it above the cardboard 35 and the control cylinder 24 drives it downward to insert the cardboard. The PLC controls the reciprocating process of the servo motor 21 to realize the insertion operation of the inductor 6 in different columns of the same row. The finger cylinder 25 and the control cylinder 24 realize the grasping and insertion action of the inductor 6. The control cabinet frame 4 A touch screen 5 is provided on one side, allowing operators to adjust the settings of various electrical components to control the insertion process. After the insertion process of inductors 6 in the same row is completed, the stepper motor 31 drives the lead screw 36 to rotate at an angle, which in turn drives the slider 37 to move the limit plate frame 34 longitudinally. Then, the servo motor 21 performs the insertion process for the next row, thus realizing the automatic insertion operation of inductors 6. This effectively ensures the neatness of the insertion. While saving labor, the parameters can be adjusted to adapt to the production of inductors 6 at different speeds, greatly increasing the efficiency of insertion.
[0032] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Some parts and features of some embodiments may be included or replaced by parts and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A universal inductor plug-in device, characterized in that, The system includes an inductive conveyor belt, a transverse moving belt, a longitudinal moving guide trough, and a control cabinet frame. The inductive conveyor belt is located inside the conveyor belt trough frame. A speed-regulating motor is fixedly installed on the bottom side of one end of the conveyor belt trough frame. The output end of the speed-regulating motor is connected to the drive shaft of the inductive conveyor belt via a linkage belt. A control cabinet frame is installed on one side of the end of the conveyor belt trough frame. The control cabinet frame contains PLC control elements. A transverse moving belt is located on one side of the top of the control cabinet frame. The transverse moving belt is located inside the moving belt trough frame. A servo motor is fixedly installed on the end of the moving belt trough frame. The output end of the servo motor is connected to the transverse moving belt. A moving sleeve plate is fixedly connected to the end of the transverse moving belt located outside the moving belt trough frame. The bottom of the moving sleeve plate is movably fitted onto the side of the moving belt trough frame. A control cylinder is fixedly installed on the outside of the moving sleeve plate. A finger cylinder is installed at the bottom output of the control cylinder. A longitudinal moving guide trough is located on the top of the control cabinet frame. A stepper motor is installed at one end of the longitudinal moving guide trough frame, and a limit plate frame is installed on the top side. The top side frame of the limit plate frame has two layers and a cardboard is fixedly clamped.
2. The universal inductor plug-in device according to claim 1, characterized in that, The conveyor belt trough is fixedly mounted on the top side of the fixed frame.
3. The universal inductor plug-in device according to claim 1, characterized in that, An arc-shaped plate is provided at the top of one end of the conveyor belt trough, and an induction photocell is fixedly inserted into the top side of the arc-shaped plate.
4. A universal inductor plug-in device according to claim 1, characterized in that, The bottom of the movable slotted frame is connected to the top of the column, and the bottom of the column is fixedly connected to the top of the control cabinet frame.
5. A universal inductor plug-in device according to claim 1, characterized in that, The outer wall of the movable sleeve is provided with a guide rail, and a travel limit plate is slidably provided on the guide rail. The top of the travel limit plate is fixedly connected to the output end of the control cylinder, and one side of the bottom of the travel limit plate is fixedly connected to the finger cylinder.
6. A universal inductor plug-in device according to claim 1, characterized in that, A stepper motor is provided at one end of the longitudinal moving guide groove, and a lead screw is rotatably installed inside the longitudinal moving guide groove. One end of the lead screw is connected to the stepper motor, and a slider is threaded onto the outside of the lead screw. The width of the slider is adapted to the width of the inner side of the longitudinal moving guide groove. The top side of the slider extends out of the longitudinal moving guide groove and is fixedly connected to the bottom of the limiting plate frame.
7. A universal inductor plug-in device according to claim 1, characterized in that, The bottom of the longitudinal moving guide groove is provided with several positioning plates, and both ends of the positioning plates are threaded with adjusting bolts. The bottom end of the adjusting bolts is rotatably connected to the top side of the control cabinet frame.
8. A universal inductor plug-in device according to claim 1, characterized in that, A touch screen is installed on one side of the control cabinet frame.