Preparation device of sealing structure

Abstract

The utility model discloses a preparation device of a sealing structure, the sealing structure is used for sealing a lead hole of a photovoltaic assembly, the sealing structure comprises a sealing member and an anti-overflow member which are distributed in a superposed manner, and the preparation device comprises a first preparation mechanism used for preparing the anti-overflow member; the second preparation mechanism is used for preparing the sealing element; the combination mechanism is suitable for sequentially grabbing the anti-overflow part and the sealing part from the first preparation mechanism and the second preparation mechanism to form a sealing structure, and the sealing structure is installed at the lead hole of the photovoltaic module in a sealed mode. According to the manufacturing device of the sealing structure, the sealing performance of the photovoltaic assembly can be improved, the use reliability can be ensured, the production efficiency can be improved, the sealing effect on the lead hole can be ensured, the yield is improved, the material waste is reduced, the production cost is reduced, the use effect is better, and the application range is wider.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module manufacturing technology, and in particular to a device for preparing a sealing structure. Background Technology

[0002] With the development of the national economy and the continuous improvement of living standards, people's awareness of energy conservation and environmental protection has gradually increased. Photovoltaic modules, as a key component in the renewable energy field, are widely used in various sectors, and their reliability and durability directly affect solar energy conversion efficiency and long-term operational stability. Existing photovoltaic modules have high requirements for waterproofing, thus requiring internal sealing structures. However, current sealing structures are mostly handled manually, which is time-consuming, inefficient, and prone to incomplete sealing, affecting yield and wasting materials, thereby impacting production costs. Therefore, there is room for improvement. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a device for preparing a sealing structure, which can improve production efficiency, ensure sealing effect, increase yield, reduce material waste, and lower production costs.

[0004] According to an embodiment of the present invention, a sealing structure preparation apparatus is used to seal the lead hole of a photovoltaic module. The sealing structure includes a sealing element and an anti-overflow element stacked and distributed. The preparation apparatus includes: a first preparation mechanism for preparing the anti-overflow element; a second preparation mechanism for preparing the sealing element; and a combination mechanism adapted to sequentially grasp the anti-overflow element and the sealing element from the first preparation mechanism and the second preparation mechanism respectively to form the sealing structure, and to seal and install the sealing structure at the lead hole of the photovoltaic module.

[0005] According to the sealing structure preparation device of this utility model embodiment, the anti-overflow component prepared by the first preparation mechanism and the sealing component prepared by the second preparation mechanism can be grasped by the combination mechanism to form a sealing structure. The sealing structure can be sealed and installed at the lead hole of the photovoltaic module by the combination mechanism, thereby improving the sealing performance of the photovoltaic module, ensuring the reliability of use, improving production efficiency, ensuring the sealing effect of the lead hole, improving the yield, reducing material waste, reducing production costs, improving the use effect, and expanding the application range.

[0006] The apparatus for preparing a sealing structure according to some embodiments of the present invention further includes a positioning device and a control device. The positioning device is used to position the anti-overflow component of the first preparation mechanism, the sealing component of the second preparation mechanism, and the lead hole of the photovoltaic module.

[0007] The control device is electrically connected to the positioning device, and the control device is used to control the first preparation mechanism, the second preparation mechanism and the combined mechanism to work together according to the positioning information of the positioning device.

[0008] According to some embodiments of the present invention, the positioning device in the preparation apparatus of the sealing structure includes a CCD camera;

[0009] The CCD camera is located between the first preparation mechanism and the second preparation mechanism, and is located on the side closer to the combined mechanism.

[0010] According to some embodiments of the present invention, the apparatus for preparing a sealing structure includes a main gripping structure and a photovoltaic transport structure. The photovoltaic transport structure is used to carry and transport the photovoltaic module. The main gripping structure is used to sequentially grip the anti-overflow component and the sealing component, and to seal the sealing structure at the lead hole.

[0011] According to some embodiments of the present invention, the main gripping structure includes a mounting base and a robotic arm. The robotic arm is movably mounted on the mounting base and is provided with a combined gripper for gripping the anti-overflow component and the sealing component.

[0012] The first preparation mechanism and the second preparation mechanism are both located on one side of the mounting base, and the photovoltaic transport structure is located on the other side of the mounting base.

[0013] According to some embodiments of the present invention, the apparatus for preparing a sealing structure includes a first preparation mechanism comprising a first transmission structure, a perforation structure, and a cutting structure. The first transmission structure is used to convey the raw material of the anti-overflow component and the formed anti-overflow component to the combined mechanism. The perforation structure is used to punch holes in the raw material of the anti-overflow component. The cutting structure is used to cut the punched raw material of the anti-overflow component into the anti-overflow component.

[0014] According to some embodiments of the present invention, the first preparation mechanism further includes a sorting device and a moving device, wherein the sorting device and the moving device are arranged sequentially at intervals along the conveying direction of the first transmission structure and are both located behind the cutting structure.

[0015] A buffer area is formed between the sorting device and the moving device. The sorting device is provided with a first gripper for moving the anti-overflow component to the buffer area. The moving device is provided with a second gripper for moving the anti-overflow component out of the buffer area.

[0016] According to some embodiments of the present invention, the sealing structure preparation apparatus includes a second preparation mechanism comprising a second transmission structure, a roller structure, and a pressing block structure. The second transmission structure is used to convey the raw material of the sealing element and the formed sealing element to the combined mechanism. The roller structure is used to roll the raw material of the sealing element, and the pressing block structure is used to form the raw material of the sealing element into the sealing element.

[0017] The apparatus for preparing a sealing structure according to some embodiments of the present invention further includes: a first area to be grasped and a second area to be grasped, wherein the first preparation mechanism is connected to the first area to be grasped and the first preparation mechanism is adapted to deliver the anti-overflow component to the first area to be grasped;

[0018] The second preparation mechanism is connected to the second area to be grasped, and the second preparation mechanism is adapted to deliver the sealing element to the second area to be grasped.

[0019] According to some embodiments of the present invention, in the preparation apparatus for the sealing structure, at least a portion of the first preparation mechanism is distributed parallel to the second preparation mechanism.

[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0022] Figure 1 This is a schematic diagram of the structure of the sealing structure preparation device according to an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the sealing structure according to an embodiment of the present utility model;

[0024] Figure 3 This is a schematic diagram of the pressure block structure according to an embodiment of the present utility model.

[0025] Figure label:

[0026] The apparatus for preparing the sealing structure is 100; the photovoltaic module is 101; the lead hole is 1011; the sealing structure is 102; the sealing element is 1021; the anti-overflow element is 1022; the raw material for the sealing element is 1023; and the raw material for the anti-overflow element is 1024.

[0027] The system comprises a first preparation mechanism 1, a first transmission structure 11, a perforation structure 12, a cutting structure 13, a sorting device 14, a buffer area 15, a moving device 16, and a first grasping area 17.

[0028] The system includes a second preparation mechanism 2, a second transmission structure 21, a roller structure 22, a pressing block structure 23, and a second grasping area 24.

[0029] The system includes a combined mechanism 3, a main gripping structure 31, a mounting base 311, a robotic arm 312, a combined gripper 313, a photovoltaic transport structure 32, a positioning device 4, and a sliding module 5. Detailed Implementation

[0030] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0031] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The following is for reference. Figures 1-3 The sealing structure preparation apparatus 100 according to the embodiments of the present invention can improve production efficiency, ensure sealing effect, increase yield, reduce material waste, and reduce production costs.

[0034] like Figures 1-3As shown, according to an embodiment of the present invention, a sealing structure preparation device 100 is provided. The sealing structure 102 is used to seal the lead hole 1011 of the photovoltaic module 101. The sealing structure 102 includes a sealing member 1021 and an anti-overflow member 1022 stacked and distributed. The preparation device includes a first preparation mechanism 1, a second preparation mechanism 2 and a combination mechanism 3.

[0035] The first preparation mechanism 1 is used to prepare the anti-overflow component 1022, the second preparation mechanism 2 is used to prepare the sealing component 1021, and the combination mechanism 3 is adapted to sequentially grab the anti-overflow component 1022 and the sealing component 1021 from the first preparation mechanism 1 and the second preparation mechanism 2 to form a sealing structure 102, and seal the sealing structure 102 at the lead hole 1011 of the photovoltaic module 101.

[0036] Among them, photovoltaic module 101, also known as solar cell module or solar panel, is the core and most important part of the solar power generation system. Photovoltaic module 101 can convert solar energy into electrical energy, which can then be stored in a battery or used to power loads. Heterojunction module is a type of photovoltaic module 101. Heterojunction modules combine the advantages of crystalline silicon cells and thin-film cells. By depositing amorphous silicon thin films on crystalline silicon, they can improve photoelectric conversion efficiency, reduce installation costs, increase bifaciality, and reduce heat loss, resulting in better performance. In this embodiment, photovoltaic module 101 can refer to a heterojunction module.

[0037] In addition, a lead box is provided inside the photovoltaic module 101, and a lead hole 1011 is provided in the photovoltaic module 101. The lead wire can pass through the lead hole 1011 to transmit the power generated by the photovoltaic module 101 to the external line. A sealing structure 102 is provided at the lead hole 1011. The sealing structure 102 is provided with a lead wire through hole for the lead wire to pass through. The lead wire can extend to the outside of the photovoltaic module 101 through the lead wire through hole. The sealing structure 102 can seal the gap between the lead wire and the lead hole 1011, thereby ensuring the airtightness of the photovoltaic module 101, preventing water and other liquids from entering the photovoltaic module 101, improving the reliability of the photovoltaic module 101, and increasing the application scenarios of the photovoltaic module 101.

[0038] The sealing structure 102 is provided with a sealing element 1021 and an anti-overflow element 1022. The sealing element 1021 and the anti-overflow element 1022 are stacked and distributed, that is, the anti-overflow element 1022 can be bonded to one side of the sealing element 1021. The sealing element 1021 can be made of sealing materials such as butyl rubber, and the anti-overflow element 1022 can be made of materials such as PTFE cloth. PTFE cloth has good corrosion resistance and aging resistance, as well as high strength and dimensional stability. Bonding PTFE cloth to one side of the butyl rubber can reduce the surface tension of the butyl rubber and ensure the structural shape of the butyl rubber. When the sealing structure 102 is provided in the lead hole 1011, the PTFE cloth can be arranged on the side of the lead hole 1011 closer to the outside, thereby protecting the butyl rubber, extending the service life of the butyl rubber, and preventing the butyl rubber from overflowing into the lead hole 1011 during installation, thus ensuring the reliability of the lead wire.

[0039] Specifically, the sealing structure preparation device 100 is provided with a first preparation mechanism 1 and a second preparation mechanism 2. The first preparation mechanism 1 and the second preparation mechanism 2 operate independently. The first preparation mechanism 1 is used to prepare the anti-overflow component 1022. The raw material 1024 of the anti-overflow component, such as a PTFE cloth roll, is fed into the first preparation mechanism 1 to process the raw material 1024 of the anti-overflow component, thereby forming the molded anti-overflow component 1022. The second preparation mechanism 2 is used to prepare the sealing component 1021. The raw material 1023 of the sealing component, such as butyl rubber raw material, is fed into the second preparation mechanism 2 to process the raw material 1023 of the sealing component, thereby forming the molded sealing component 1021. Processing the anti-overflow component 1022 by the first preparation mechanism 1 and processing the sealing component 1021 by the second preparation mechanism 2 can improve the processing speed, thereby improving production efficiency and ensuring processing accuracy.

[0040] Furthermore, the sealing structure preparation device 100 is also provided with a combination mechanism 3. The combination mechanism 3 is adapted to sequentially grab the anti-overflow component 1022 and the sealing component 1021 from the first preparation mechanism 1 and the second preparation mechanism 2, respectively. That is, the combination mechanism 3 can first grab the formed anti-overflow component 1022 from the first preparation mechanism 1, and then grab the formed sealing component 1021 from the second preparation mechanism 2, and then stack the formed anti-overflow component 1022 and the formed sealing component 1021 to form a sealing structure 102. The combination mechanism 3 can install the sealing structure 102 at the lead hole 1011 of the photovoltaic module 101 to seal the lead hole 1011 and ensure the reliability of the photovoltaic module 101.

[0041] The anti-overflow component 1022 of the sealing structure 102 can be prepared by the first preparation mechanism 1, and the sealing component 1021 of the sealing structure 102 can be prepared by the second preparation mechanism 2. The assembly mechanism 3 can assemble the anti-overflow component 1022 and the sealing component 1021, and then install the prepared sealing structure 102 at the lead hole 1011. This means that the entire process of preparing and installing the sealing structure 102 is automated, which can improve production efficiency and avoid errors caused by manual preparation. It can improve the sealing performance of the photovoltaic module 101, ensure the reliability of use, and ensure the sealing effect of the lead hole 1011, thereby increasing the yield, reducing material waste, and lowering production costs.

[0042] According to the sealing structure preparation device 100 of this utility model embodiment, the anti-overflow component 1022 prepared by the first preparation mechanism 1 and the sealing component 1021 prepared by the second preparation mechanism 2 can be grasped by the combination mechanism 3 to form a sealing structure 102. The sealing structure 102 can be sealed and installed at the lead hole 1011 of the photovoltaic module 101 by the combination mechanism 3, thereby improving the sealing performance of the photovoltaic module 101, ensuring the reliability of use, improving production efficiency, ensuring the sealing effect of the lead hole 1011, improving the yield, reducing material waste, reducing production costs, improving the use effect, and expanding the application range.

[0043] In some embodiments, the sealing structure preparation apparatus 100 further includes a positioning device 4 and a control device. The positioning device 4 is used to position the anti-overflow component 1022 of the first preparation mechanism 1, the sealing component 1021 of the second preparation mechanism 2, and the lead hole 1011 of the photovoltaic module 101. The control device is electrically connected to the positioning device 4 and is used to control the first preparation mechanism 1, the second preparation mechanism 2, and the combination mechanism 3 to work together according to the positioning information of the positioning device 4.

[0044] Specifically, the sealing structure preparation device 100 is further provided with a positioning device 4 and a control device. The positioning device 4 and the control device are electrically connected. The positioning device 4 can collect the position information of the anti-overflow component 1022 of the first preparation mechanism 1, the sealing component 1021 of the second preparation mechanism 2 and the lead hole 1011 of the photovoltaic module 101 to position the anti-overflow component 1022 of the first preparation mechanism 1, the sealing component 1021 of the second preparation mechanism 2 and the lead hole 1011 of the photovoltaic module 101. It can also transmit the position information of the anti-overflow component 1022 of the first preparation mechanism 1, the sealing component 1021 of the second preparation mechanism 2 and the lead hole 1011 of the photovoltaic module 101 to the control device. The control device is also electrically connected to the first preparation mechanism 1, the second preparation mechanism 2 and the combination mechanism 3.

[0045] Furthermore, the control device can control the first preparation mechanism 1, the second preparation mechanism 2, and the combination mechanism 3 through the position information transmitted by the positioning device 4, so that the first preparation mechanism 1, the second preparation mechanism 2, and the combination mechanism 3 can be linked together. That is, the control device can control the first preparation mechanism 1 to precisely prepare the anti-overflow component 1022, the control device can control the second preparation mechanism 2 to precisely prepare the sealing component 1021, and the control device can also control the combination mechanism 3 to precisely combine the sealing component 1021 prepared by the second preparation mechanism 2 and the anti-overflow component 1022 prepared by the first preparation mechanism 1, and to precisely install the sealing structure 102 on the lead hole 1011, thereby improving production efficiency, ensuring operational accuracy, and guaranteeing product quality.

[0046] In some embodiments, the positioning device 4 includes a CCD camera located between the first preparation mechanism 1 and the second preparation mechanism 2, and on the side closer to the assembly mechanism 3.

[0047] Specifically, the positioning device 4 is used to acquire the position information of the anti-overflow component 1022 of the first preparation mechanism 1, the sealing component 1021 of the second preparation mechanism 2, and the lead hole 1011 of the photovoltaic module 101 and transmit it to the control device, and as follows: Figure 1 As shown, the positioning device 4 is equipped with a CCD camera. The CCD camera is a digital camera with a charge-coupled device image sensor. It has high resolution and can accurately identify the positions of the anti-overflow component 1022, the seal 1021, and the lead hole 1011. Furthermore, it can analyze the position information of the anti-overflow component 1022, the seal 1021, and the lead hole 1011 through image processing algorithms to ensure the accuracy of the image information transmitted to the control device, thereby ensuring the accuracy of the control device's control.

[0048] Furthermore, the CCD camera is located between the first preparation mechanism 1 and the second preparation mechanism 2, that is, the first preparation mechanism 1 and the second preparation mechanism 2 are spaced apart, which can ensure the independent operation reliability of the first preparation mechanism 1 and the second preparation mechanism 2. Moreover, by placing the CCD camera between the first preparation mechanism 1 and the second preparation mechanism 2, the CCD camera can identify each preparation position of the anti-overflow component 1022 and the sealing component 1021, ensuring comprehensive identification. In addition, the CCD camera is located on the side close to the assembly mechanism 3, which can also ensure that the CCD camera can identify the position of the lead hole 1011 from all directions, ensuring the reliability of the CCD camera in use.

[0049] In actual setup, the positioning device 4 can be equipped with a rotating platform, and the CCD camera can be set on the rotating platform, so that the CCD camera can identify position information from multiple directions. Multiple CCD cameras can also be set on the positioning device 4, so that each CCD camera identifies a corresponding direction, in order to ensure the accuracy and immediacy of the identification.

[0050] In some embodiments, the combined mechanism 3 includes a main gripping structure 31 and a photovoltaic transport structure 32. The photovoltaic transport structure 32 is used to carry and transport the photovoltaic module 101. The main gripping structure 31 is used to grip the anti-overflow component 1022 and the sealing component 1021 in sequence, and to seal the sealing structure 102 at the lead hole 1011.

[0051] Specifically, such as Figure 1 As shown, the combined mechanism 3 is provided with a main gripping structure 31 and a photovoltaic transport structure 32. The main gripping structure 31 can rotate relative to the first preparation mechanism 1 and the second preparation mechanism 2, so that the main gripping structure 31 can grip the anti-overflow component 1022 of the first preparation mechanism 1 and the sealing component 1021 of the second preparation mechanism 2, thereby improving the flexibility of the setup. The combined mechanism 3 is also provided with a photovoltaic transport structure 32, which can be used to carry and transport photovoltaic modules 101. The photovoltaic transport structure 32 can be set as a conveyor belt or other structures, so that the main gripping structure 31 can seal the lead holes 1011 of the photovoltaic modules 101 transported on the photovoltaic transport structure 32 in sequence, thereby improving automation and work efficiency.

[0052] Furthermore, the main gripping structure 31 can also rotate relative to the photovoltaic transport structure 32, so that the main gripping structure 31 can be set at the same end of the first preparation mechanism 1 and the second preparation mechanism 2 and between the photovoltaic transport structure 32. This allows the main gripping structure 31 to grip the anti-overflow component 1022 and the sealing component 1021 respectively by rotation, and combine them to form a sealing structure 102. Then, the sealing structure 102 can be installed in the lead hole 1011 by rotation, which improves the flexibility of use and saves installation space.

[0053] In some embodiments, the main gripping structure 31 includes a mounting base 311 and a robotic arm 312. The robotic arm 312 is movably mounted on the mounting base 311. The robotic arm 312 is provided with a combined gripper 313, which is used to grip the anti-overflow component 1022 and the sealing component 1021. The first preparation mechanism 1 and the second preparation mechanism 2 are both located on one side of the mounting base 311, and the photovoltaic transport structure 32 is located on the other side of the mounting base 311.

[0054] Specifically, such as Figure 1As shown, the main gripping structure 31 is provided with a mounting base 311 and a robotic arm 312. The mounting base 311 is fixedly installed between the first preparation mechanism 1 and the second preparation mechanism 2 and the photovoltaic transport structure 32. That is, the first preparation mechanism 1 and the second preparation mechanism 2 are both located on one side of the mounting base 311, and the photovoltaic transport structure 32 is located on the other side of the mounting base 311. The robotic arm 312 is installed on the mounting base 311, so that the first preparation mechanism 1 and the second preparation mechanism 2 are both located on one side of the robotic arm 312, and the photovoltaic transport structure 32 is located on the other side of the robotic arm 312. The robotic arm 312 is rotatable relative to the mounting base 311, so that the robotic arm 312 can be turned to the first preparation mechanism 1, the second preparation mechanism 2 and the photovoltaic transport structure 32 respectively.

[0055] Furthermore, the robotic arm 312 is equipped with a combined gripper 313, meaning that one end of the robotic arm 312 is rotatably connected to the mounting base 311, and the other end is equipped with a combined gripper 313, allowing the combined gripper 313 to rotate relative to the mounting base 311. At the same time, the robotic arm 312 can also extend or retract, allowing it to move the combined gripper 313 toward the first preparation mechanism 1 to grip the anti-overflow component 1022, or toward the second preparation mechanism 2 to grip the sealing component 1021, or toward the photovoltaic transport structure 32 to install the sealing structure 102 into the lead hole 1011, thereby improving the flexibility of use.

[0056] In some embodiments, the first preparation mechanism 1 includes a first transmission structure 11, a perforation structure 12, and a cutting structure 13. The first transmission structure 11 is used to convey the raw material 1024 of the anti-overflow component and the formed anti-overflow component 1022 to the assembly mechanism 3. The perforation structure 12 is used to punch holes in the raw material 1024 of the anti-overflow component. The cutting structure 13 is used to cut the punched raw material 1024 of the anti-overflow component into the anti-overflow component 1022.

[0057] Specifically, such as Figure 1 As shown, the first preparation mechanism 1 is also provided with a first transmission structure 11, a perforation structure 12 and a cutting structure 13. The first transmission structure 11 can be configured as a conveyor belt, etc. The raw material 1024 of the anti-overflow part and the formed anti-overflow part 1022 can be transported through the first transmission structure 11 to transport the prepared anti-overflow part 1022 to a position close to the main gripping structure 31. The perforation structure 12 and the cutting structure 13 are arranged on one side of the first transmission structure 11 and are spaced apart in sequence along the transport direction of the first transmission structure 11. That is, the perforation structure 12 can first perforate the raw material 1024 of the anti-overflow part, and the cutting structure 13 can then cut the perforated raw material 1024 of the anti-overflow part, thereby preparing the raw material 1024 of the anti-overflow part into the anti-overflow part 1022.

[0058] Furthermore, the input end of the first transmission structure 11 can hold the raw material 1024 of the anti-overflow component, i.e., the PTFE cloth roll. The output end of the first transmission structure 11 is located close to the main gripping structure 31. The perforation structure 12 can be set as a punching structure, which can improve the accuracy of the hole position and the smoothness of the hole. The cutting structure 13 can be set as a laser cutting structure, which can ensure the cutting accuracy and cutting efficiency. Both the perforation structure 12 and the cutting structure 13 can be electrically connected to the positioning device 4 and the control device, so that the control device can control the perforation structure 12 and the cutting structure 13 to perform precise operation, ensuring the reliability of the preparation.

[0059] In some embodiments, the first preparation mechanism 1 further includes a sorting device 14 and a moving device 16, which are arranged sequentially at intervals along the conveying direction of the first transmission structure 11 and are both located behind the cutting structure 13.

[0060] Specifically, such as Figure 1 As shown, the first preparation mechanism 1 also includes a sorting device 14 and a moving device 16. Both the end of the sorting device 14 and the moving device 16 are provided with grippers, which can grip the prepared anti-overflow part 1022. The sorting device 14 and the moving device 16 are arranged at intervals along the conveying direction of the first transmission structure 11, and the sorting device 14 is located behind the cutting structure 13, and the moving device 16 is located behind the sorting device 14, so that the sorting device 14 can grip the anti-overflow part 1022 first, and the moving device 16 can then grip the anti-overflow part 1022.

[0061] A buffer area 15 is formed between the sorting device 14 and the moving device 16. The sorting device 14 is provided with a first gripper for moving the anti-overflow component 1022 to the buffer area 15. The moving device 16 is provided with a second gripper for moving the anti-overflow component 1022 out of the buffer area 15.

[0062] Furthermore, the sorting device 14 and the moving device 16 are spaced apart along the conveying direction of the first transmission structure 11, and a buffer area 15 is formed between the sorting device 14 and the moving device 16. Multiple buffer positions can be provided in the buffer area 15. A first gripper is provided at the end of the sorting device 14, and a second gripper is provided at the end of the moving device 16. The first gripper can grab the anti-overflow component 1022 and move it to one of the buffer positions for buffering. When the anti-overflow component 1022 needs to be conveyed to the main gripping structure 31, the second gripper can grab the anti-overflow component 1022 in the buffer position. The buffer position can restrict the position of the anti-overflow component 1022, which can ensure the accuracy and reliability of the anti-overflow component 1022 when it moves to the main gripping structure 31 through the second gripper.

[0063] In some embodiments, the second preparation mechanism 2 includes a second transmission structure 21, a roller structure 22, and a pressing structure 23. The second transmission structure 21 is used to convey the raw material 1023 of the seal and the formed seal 1021 to the assembly mechanism 3. The roller structure 22 is used to roll the raw material 1023 of the seal and the pressing structure 23 is used to form the raw material 1023 of the seal into the seal 1021.

[0064] Specifically, such as Figure 1 As shown, the second preparation mechanism 2 is also provided with a second transmission structure 21, a roller structure 22, and a pressing structure 23. The second transmission structure 21 can be configured as a conveyor belt, etc. The raw material 1023 of the sealing element and the formed sealing element 1021 can be transported through the second transmission structure 21 to transport the prepared sealing element 1021 to a position close to the main gripping structure 31. The roller structure 22 and the pressing structure 23 are arranged on the second transmission structure 21 and are spaced apart in sequence along the transport direction of the second transmission structure 21. That is, the roller structure 22 can first squeeze the raw material 1023 of the sealing element to squeeze the raw material 1023 of the sealing element into a strip shape. The pressing structure 23 then cuts and punches holes in the strip-shaped raw material 1023 of the sealing element, thereby preparing the raw material 1023 of the sealing element into the sealing element 1021.

[0065] Furthermore, the input end of the second transmission structure 21 can hold the raw material 1023 of the sealant, i.e., butyl rubber. The output end of the second transmission structure 21 is located close to the main gripping structure 31. The roller structure 22 can extend along both sides of the second transmission structure 21 to ensure that the raw material 1023 of the sealant at various points on the second transmission structure 21 is squeezed. The end of the pressing block structure 23 is provided with a pressing block mold, which can simultaneously cut and punch the strip-shaped raw material 1023 of the sealant to improve the preparation efficiency. The pressing block structure 23 can also be electrically connected to the positioning device 4 and the control device, so that the control device can control the pressing block structure 23 to perform precise operation and ensure the reliability of the preparation.

[0066] And such as Figure 1 and Figure 3 As shown, the sorting device 14, the moving device 16, and the pressing structure 23 can all be installed on the sliding module 5, so that the positions of the sorting device 14, the moving device 16, and the pressing structure 23 are adjustable. The control device can adjust the relative positions of the sorting device 14, the moving device 16, and the pressing structure 23 by adjusting the sliding module 5, thereby improving the flexibility of use and ensuring the accuracy of preparation.

[0067] In some embodiments, the sealing structure preparation apparatus 100 further includes: a first grasping area 17 and a second grasping area 24, a first preparation mechanism 1 is connected to the first grasping area 17 and is adapted to deliver an anti-overflow component 1022 to the first grasping area 17, and a second preparation mechanism 2 is connected to the second grasping area 24 and is adapted to deliver a sealing component 1021 to the second grasping area 24.

[0068] Specifically, such as Figure 1 As shown, the sealing structure preparation device 100 is also provided with a first grasping area 17 and a second grasping area 24. The first preparation mechanism 1 and the first grasping area 17 are connected and arranged in a manner that allows a buffer area 15 to be disposed between the first preparation mechanism 1 and the first grasping area 17. That is, the anti-overflow component 1022 can be grasped into the buffer area 15 by the first gripper, and the second gripper can grasp the anti-overflow component 1022 in the buffer area 15 into the first grasping area 17, so that the combined gripper 313 of the robotic arm 312 can grasp the anti-overflow component 1022 in the first grasping area 17. The distance between the first grasping area 17 and the robotic arm 312 is relatively close, which can shorten the length of the robotic arm 312 and improve the work efficiency.

[0069] Furthermore, the second preparation mechanism 2 and the second grasping area 24 are connected. The prepared seal 1021 can be transported to the second grasping area 24 through the second transmission structure 21. The second grasping area 24 is close to the robotic arm 312, which can shorten the length of the robotic arm 312 and improve the work efficiency. The first grasping area 17 and the second grasping area 24 extend in the same direction. The photovoltaic transport structure 32 extends in the same direction as the first grasping area 17 and the second grasping area 24. The main grasping structure 31 is located on the same side of the first grasping area 17 and the second grasping area 24 and between the photovoltaic transport structure 32, which facilitates the operation of the main grasping structure 31.

[0070] In some embodiments, at least a portion of the first preparation mechanism 1 is distributed in parallel with the second preparation mechanism 2.

[0071] Specifically, such as Figure 1As shown, the first preparation mechanism 1 and the second preparation mechanism 2 are spaced apart, and the positioning device 4 is disposed between the first preparation mechanism 1 and the second preparation mechanism 2. At least a portion of the first preparation mechanism 1 is distributed parallel to the second preparation mechanism 2. This means that either a portion of the first preparation mechanism 1 is distributed parallel to the second preparation mechanism 2, or all parts of the first preparation mechanism 1 are arranged parallel to the second preparation mechanism 2. The positioning device 4 can also be disposed in the middle between the first preparation mechanism 1 and the second preparation mechanism 2, so that the distance between the positioning device 4 and the anti-overflow component 1022 and the sealing component 1021 is equal. This allows the positioning device 4 to accurately identify the positions of the anti-overflow component 1022 and the sealing component 1021, thereby improving operational reliability.

[0072] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0073] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An apparatus for producing a sealed structure, characterized by comprising: The sealing structure is used for sealing a lead hole of a photovoltaic module, and comprises a sealing member and an anti-overflow member which are arranged in a superposed manner, and the preparation device comprises: a first preparation mechanism for preparing the anti-overflow member; a second preparation mechanism for preparing the sealing member; a combination mechanism adapted to sequentially grasp the anti-overflow member and the sealing member from the first preparation mechanism and the second preparation mechanism respectively to form the sealing structure, and to sealingly mount the sealing structure at the lead hole of the photovoltaic module.

2. The apparatus for producing a sealed structure according to claim 1, wherein Further comprising a positioning device for positioning the anti-overflow member of the first preparation mechanism, the sealing member of the second preparation mechanism and the lead hole of the photovoltaic module; the control device is electrically connected with the positioning device, and is used for controlling the first preparation mechanism, the second preparation mechanism and the combination mechanism to be linked together according to the positioning information of the positioning device.

3. The apparatus for producing a sealed structure according to claim 2, wherein The positioning device comprises a CCD camera; The CCD camera is located between the first preparation mechanism and the second preparation mechanism, and is located on a side close to the combination mechanism.

4. The apparatus for producing a sealed structure according to any one of claims 1 to 3, characterized in that, The combination mechanism comprises a main grasping structure and a photovoltaic transportation structure, the photovoltaic transportation structure is used for carrying and transporting the photovoltaic module, and the main grasping structure is used for sequentially grasping the anti-overflow member and the sealing member and sealingly mounting the sealing structure at the lead hole.

5. The apparatus for producing a sealed structure according to claim 4, wherein The main grasping structure comprises a mounting base and a mechanical arm, the mechanical arm is movably mounted on the mounting base, and the mechanical arm is provided with a combination gripper which is used for grasping the anti-overflow member and the sealing member; The first preparation mechanism and the second preparation mechanism are located on one side of the mounting base, and the photovoltaic transportation structure is located on the other side of the mounting base.

6. The apparatus for producing a sealed structure according to any one of claims 1 to 3, characterized by The first preparation mechanism comprises a first transmission structure, a perforating structure and a cutting structure, the first transmission structure is used for conveying raw materials of the anti-overflow member and the anti-overflow member after forming to the combination mechanism, the perforating structure is used for perforating the raw materials of the anti-overflow member, and the cutting structure is used for cutting the raw materials of the anti-overflow member after perforating into the anti-overflow member.

7. The apparatus for producing a sealed structure according to claim 6, wherein The first preparation mechanism further comprises a sorting device and a moving device, the sorting device and the moving device are sequentially and spacedly arranged along the conveying direction of the first transmission structure and are located behind the cutting structure; wherein a buffer area is formed between the sorting device and the moving device, the sorting device is provided with a first gripper which is used for moving the anti-overflow member to the buffer area, and the moving device is provided with a second gripper which is used for moving the anti-overflow member out of the buffer area.

8. The apparatus for producing a sealed structure according to any one of claims 1 to 3, characterized by The second preparation mechanism comprises a second transmission structure, a roller structure and a pressing structure, the second transmission structure is used for conveying raw materials of the sealing member and the sealing member after forming to the combination mechanism, the roller structure is used for rolling the raw materials of the sealing member, and the pressing structure is used for forming the raw materials of the sealing member into the sealing member.

9. The apparatus for producing a sealed structure according to any one of claims 1 to 3, characterized by Further comprising: a first to-be-grasped region and a second to-be-grasped region, the first preparation mechanism is arranged in communication with the first to-be-grasped region, and the first preparation mechanism is suitable for conveying the anti-overflow element to the first to-be-grasped region; the second preparation mechanism is arranged in communication with the second to-be-grasped region, and the second preparation mechanism is suitable for conveying the sealing element to the second to-be-grasped region.

10. The apparatus for producing a sealed structure according to any one of claims 1 to 3, characterized by At least part of the first preparation mechanism is distributed in parallel with the second preparation mechanism.

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