T-shaped filter convenient for pollution discharge

By introducing a beveled end face design, a motor-driven cleaning mechanism, and a cylinder-driven sewage discharge mechanism into the T-type filter, automated cleaning and sewage discharge are achieved, solving the problem of incomplete cleaning of traditional T-type filters and improving filtration efficiency and equipment reliability.

CN223969589UActive Publication Date: 2026-03-06FUJIAN EVERSUN TECH CO LTD
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Patent Information

Application Number
CN202520551185.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-03-06
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

Traditional T-type filters lack a dedicated sewage discharge structure, resulting in low operating efficiency, incomplete cleaning, and risks of impurity aggregation and adhesion, filter screen misalignment, and secondary entry of impurities, affecting equipment reliability and system stability.

Method used

A T-type filter was designed, comprising a filter cylinder, an inlet pipe, a cleaning mechanism, and a discharge mechanism. The filter element with a beveled end face design, the motor-driven cleaning mechanism, and the cylinder-driven discharge mechanism enable automated cleaning and discharge, ensuring that the filtration system is self-cleaning with zero dead angles and that sludge is easily discharged.

Benefits of technology

It improves filtration efficiency, extends equipment lifespan, reduces maintenance time and costs, and enhances system reliability and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a T-shaped filter convenient for pollution discharge, which relates to the technical field of filter equipment and comprises a filter cylinder, a liquid inlet pipe, a cleaning mechanism and a pollution discharge mechanism, the liquid inlet pipe is communicated with the left side of the filter cylinder, the right side of the filter cylinder is communicated with a liquid outlet pipe, flanges are arranged at the tail ends of the filter cylinder, the liquid inlet pipe and the liquid outlet pipe, a filter element is fixedly installed on the inner wall of the filter cylinder, and a cleaning mechanism used for automatically cleaning the filter element is fixedly arranged on the pipe wall of the top of the filter cylinder. And a pollution discharge mechanism for discharging cleaned sludge and dirt is fixedly arranged on the pipe wall of the side surface of the filter cylinder. The output end of the air cylinder pushes the guide support to slide on the sliding support, and the guide groove drives the driving column at the top end of the valve clack, so that the double valve clacks synchronously rotate around the rotating shaft to open the valve body, and sludge is conveniently discharged; the double-valve-clack synchronous rotation design ensures that a deslagging channel is smooth, silt blockage is effectively prevented, the working efficiency is remarkably improved, and the maintenance cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of filter equipment technology, specifically a T-type filter that facilitates sewage discharge. Background Technology

[0002] T-type filters, as crucial purification devices for pipeline systems in industries such as petroleum, chemical, power, and metallurgy, suffer from significant drawbacks in their traditional structure due to the lack of a dedicated sewage discharge mechanism. During maintenance, manual removal of wastewater and impurities is required, resulting in low operational efficiency and incomplete cleaning. Accumulated pipeline impurities and slag formed during inlet pipeline flushing and from detached scale deposits on the pipe walls, if not completely removed, pose three major technical risks: first, residual impurities form a complex adhesion with the pipe walls, scale deposits, and filter screen, making subsequent filter screen removal difficult; second, slag accumulation occupies the effective volume of the filter screen, causing filter screen misalignment and abnormal flange reinstallation; and third, there is a risk of impurities re-entering the pump body and downstream systems, seriously threatening equipment reliability and system stability. In particular, the problem of residual impurities in the sidewall area not only reduces filtration efficiency and shortens equipment lifespan but also significantly increases maintenance time costs and the frequency of unplanned system downtime, directly impacting enterprise operational efficiency.

[0003] Based on this, a T-type filter that facilitates sewage discharge is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0004] The purpose of this invention is to provide a T-type filter that facilitates sewage discharge, thereby solving the problem of inconvenient cleaning and sewage discharge in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A T-type filter for easy sewage discharge includes: a filter cylinder, an inlet pipe, a cleaning mechanism, and a sewage discharge mechanism; the inlet pipe is connected to the left side of the filter cylinder, and the right side of the filter cylinder is connected to an outlet pipe; flanges are provided at the ends of the filter cylinder, the inlet pipe, and the outlet pipe; a filter element is fixedly installed on the inner wall of the filter cylinder; a cleaning mechanism for automatically cleaning the filter element is fixedly installed on the top pipe wall of the filter cylinder; and a sewage discharge mechanism for discharging the cleaned sludge and dirt is fixedly installed on the side pipe wall of the filter cylinder.

[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0008] In one alternative embodiment: the cleaning mechanism includes a mounting bracket fixedly disposed on the top wall of the filter cartridge, a first motor fixedly disposed on the top of the mounting bracket, a rotating rod fixedly disposed on the output end of the first motor, a connecting rod fixedly disposed on the bottom end of the rotating rod, a first cleaning plate fixedly disposed on the end of the connecting rod, and a second cleaning plate fixedly disposed on the bottom of the connecting rod.

[0009] In one alternative: the sewage discharge mechanism includes a sliding bracket fixedly mounted on the side wall of the filter cylinder, a cylinder fixedly mounted on the inner wall of the sliding bracket, a guide bracket slidably mounted on the inner wall of the sliding bracket, and the output end of the cylinder being fixedly connected to the end of the guide bracket.

[0010] In one alternative: the inner wall of the filter cartridge is rotatably equipped with a valve disc unit that can be driven by a guide bracket.

[0011] In one alternative embodiment: the valve disc unit includes a rotating shaft rotatably disposed on the inner wall of the filter cylinder, a right valve disc fixedly disposed on the rotating shaft, a left valve disc rotatably disposed on the rotating shaft, and a drive column adapted to the guide bracket fixedly disposed at the ends of both the right and left valve discs.

[0012] In one alternative: the filter element adopts a beveled end face design to form a flow guide bevel.

[0013] In one alternative: the cleaning surface of the first cleaning plate is provided with a cleaning brush for cleaning the filter element, and the bottom cleaning surface of the second cleaning plate is provided with a cleaning brush for cleaning the valve disc unit.

[0014] In one alternative: the inner wall of the sliding bracket is fixedly provided with a sliding groove adapted to the guide bracket, and the inner wall of the guide bracket is provided with guide grooves adapted to the drive columns on the right valve disc and the left valve disc respectively.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model injects sewage into the filter cylinder through the inlet pipe, and the filter element is evenly distributed by the obliquely cut guide end face at the top, effectively trapping mud and sand particles. Clean water is discharged in a directional manner through the outlet pipe. The first motor drives the rotating rod to rotate, which drives the first and second cleaning plates to clean in both directions through the connecting rod. The first cleaning plate spirally scrapes off the mud and sludge that has been plated on the inner wall of the filter element, and the second cleaning plate cleans the valve sealing surface, achieving zero dead angle self-cleaning of the filtration system, improving filtration efficiency and equipment service life.

[0017] 2. This utility model uses the output end of the cylinder to push the guide bracket to slide on the sliding bracket, and drives the top of the valve disc to drive the column through the guide groove, so that the two valve discs rotate synchronously around the rotating shaft to open the valve body and realize the convenient discharge of mud and sludge; the synchronous rotation design of the two valve discs ensures that the sludge discharge channel is unobstructed and effectively prevents mud and sand blockage; it reduces the frequency of manual cleaning, significantly improves work efficiency and reduces maintenance costs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the filter element in this utility model.

[0020] Figure 3 This is a schematic diagram of the cleaning mechanism in this utility model.

[0021] Figure 4 This is a schematic diagram of the sewage discharge mechanism in this utility model.

[0022] Figure 5 This is a schematic diagram of the rotating shaft in this utility model.

[0023] Figure reference numerals: 1. Filter cylinder; 2. Inlet pipe; 3. Outlet pipe; 4. Flange; 5. Filter element; 6. Mounting bracket; 7. First motor; 8. Rotating rod; 9. Connecting rod; 10. First cleaning plate; 11. Second cleaning plate; 12. Sliding bracket; 13. Cylinder; 14. Guide bracket; 15. Rotating shaft; 16. Right valve disc; 17. Left valve disc; 18. Drive column. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0025] In one embodiment, such as Figures 1-5 As shown, a T-type filter for easy sewage discharge includes: a filter cylinder 1, an inlet pipe 2, a cleaning mechanism, and a sewage discharge mechanism; the inlet pipe 2 is connected to the left side of the filter cylinder 1, and the right side of the filter cylinder 1 is connected to an outlet pipe 3. The ends of the filter cylinder 1, the inlet pipe 2, and the outlet pipe 3 are all provided with flanges 4. A filter element 5 is fixedly installed on the inner wall of the filter cylinder 1. A cleaning mechanism for automatically cleaning the filter element 5 is fixedly installed on the top pipe wall of the filter cylinder 1. A sewage discharge mechanism for discharging the cleaned sludge and dirt is fixedly installed on the side pipe wall of the filter cylinder 1.

[0026] The filter element 5 adopts a beveled end face design to form a flow guide bevel. The beveled end face makes the fluid enter the filter element 5 more smoothly, reducing turbulence and pressure loss at the inlet, thereby reducing system energy consumption and improving filtration efficiency; a flange 4 is set to achieve a reliable connection with the pipeline system.

[0027] In one embodiment, such as Figure 2 and Figure 3As shown, the cleaning mechanism includes a mounting bracket 6 fixedly installed on the top wall of the filter cylinder 1. A first motor 7 is fixedly installed on the top of the mounting bracket 6. A rotating rod 8 is fixedly installed at the output end of the first motor 7. A connecting rod 9 is fixedly installed at the bottom end of the rotating rod 8. A first cleaning plate 10 is fixedly installed at the end of the connecting rod 9. A second cleaning plate 11 is fixedly installed at the bottom of the connecting rod 9.

[0028] The first cleaning plate 10 has a cleaning brush on its cleaning surface for cleaning the filter element 5, and the bottom cleaning surface of the second cleaning plate 11 has a cleaning brush for cleaning the valve disc unit.

[0029] The first motor 7 drives the rotating rod 8 to rotate, and then the rotating rod 8 drives the connecting rod 9 to rotate, thereby causing the connecting rod 9 to drive the first cleaning plate 10 to clean the residual mud on the filter element 5. At the same time, the connecting rod 9 drives the second cleaning plate 11 to rotate and clean the right valve disc 16 and the left valve disc 17, thereby preventing mud accumulation and improving sewage discharge efficiency.

[0030] In one embodiment, such as Figure 4 and Figure 5 As shown, the sewage discharge mechanism includes a sliding bracket 12 fixedly mounted on the side wall of the filter cylinder 1, a cylinder 13 fixedly mounted on the inner wall of the sliding bracket 12, a guide bracket 14 slidably mounted on the inner wall of the sliding bracket 12, the output end of the cylinder 13 being fixedly connected to the end of the guide bracket 14, and a valve disc unit that can be driven by the guide bracket 14 being rotatably mounted on the inner wall of the filter cylinder 1.

[0031] The valve disc unit includes a rotating shaft 15 rotatably disposed on the inner wall of the filter cylinder 1. A right valve disc 16 is fixedly disposed on the rotating shaft 15, and a left valve disc 17 is rotatably disposed on the rotating shaft 15. The ends of the right valve disc 16 and the left valve disc 17 are both fixedly provided with drive columns 18 adapted to the guide bracket 14.

[0032] The inner wall of the sliding bracket 12 is fixedly provided with a sliding groove that is adapted to the guide bracket 14. The inner wall of the guide bracket 14 is provided with guide grooves that are adapted to the drive columns 18 on the right valve disc 16 and the left valve disc 17 respectively. The end of the drive column 18 is inserted into the guide groove.

[0033] The output end of the cylinder 13 pushes the guide bracket 14 to slide on the sliding bracket 12. At this time, the two guide grooves on the guide bracket 14 drive and guide the drive column 18 at the top of the right valve disc 16 and the left valve disc 17 respectively, so that the right valve disc 16 and the left valve disc 17 rotate simultaneously under the setting of the rotating shaft 15, thereby opening the valve body, making it easier to discharge the mud and sludge through the bottom end of the filter cylinder 1, preventing mud and sand blockage, improving working efficiency and reducing maintenance costs.

[0034] The above embodiment discloses a T-type filter that facilitates sewage discharge. In this filter, sewage is injected into the filter cylinder 1 through the inlet pipe 2 and then evenly distributed through the obliquely cut guide end face at the top of the filter element 5. The mud and sand particles are trapped on the inner wall of the filter element 5, and the filtered clean water is discharged in a directional manner through the outlet pipe 3. The first motor 7 drives the rotating rod 8 to rotate, which in turn drives the first cleaning plate 10 and the second cleaning plate 11 to perform bidirectional cleaning through the connecting rod 9. The first cleaning plate 10 spirally scrapes away the plated mud along the inner wall of the filter element 5, while the second cleaning plate 11 simultaneously cleans the sealing surfaces of the right valve disc 16 and the left valve disc 17, achieving zero dead angle self-cleaning of the filtration system. The output end of the cylinder 13 pushes the guide bracket 14 to slide on the sliding bracket 12. At this time, the two guide grooves on the guide bracket 14 drive and guide the drive column 18 at the top of the right valve disc 16 and the left valve disc 17, respectively, so that the right valve disc 16 and the left valve disc 17 rotate simultaneously under the setting of the rotating shaft 15, thereby opening the valve body and facilitating the discharge of mud through the bottom end of the filter cylinder 1, preventing mud and sand blockage, improving working efficiency and reducing maintenance costs.

[0035] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A T-type filter facilitating blowdown, comprising: The utility model provides a filter cartridge body (1), liquid inlet pipe (2), cleaning mechanism and blowdown mechanism, liquid inlet pipe (2) is communicated in the left side of filter cartridge body (1), the right side of filter cartridge body (1) is communicated with liquid outlet pipe (3), the end of filter cartridge body (1), liquid inlet pipe (2) and liquid outlet pipe (3) is equipped with flange (4), the inner wall of filter cartridge body (1) is fixedly installed with filter core (5), the top pipe wall of filter cartridge body (1) is fixedly equipped with the cleaning mechanism for the automatic cleaning filter core (5), the side pipe wall of filter cartridge body (1) is fixedly equipped with the blowdown mechanism for discharging the cleaned sludge and dirt.

2. The T-type filter according to claim 1, wherein The cleaning mechanism includes a mounting bracket (6) fixedly provided at the top pipe wall of the filter cartridge body (1), a first motor (7) fixedly provided at the top of the mounting bracket (6), a rotating rod (8) fixedly provided at the output end of the first motor (7), a connecting rod (9) fixedly provided at the bottom end of the rotating rod (8), a first cleaning plate (10) fixedly provided at the end of the connecting rod (9), and a second cleaning plate (11) fixedly provided at the bottom of the connecting rod (9).

3. The T-type filter of claim 1, wherein, The blowdown mechanism includes a sliding bracket (12) fixedly provided at the side pipe wall of the filter cartridge body (1), a pneumatic cylinder (13) fixedly provided at the inner wall of the sliding bracket (12), and a guide bracket (14) slidably provided at the inner wall of the sliding bracket (12), wherein the output end of the pneumatic cylinder (13) is fixedly connected with the end of the guide bracket (14).

4. The T-type filter of claim 3, wherein, The inner wall of the filter cartridge body (1) is rotatably provided with a valve clack unit driven by the guide bracket (14).

5. The T-type filter of claim 4, wherein, The valve clack unit includes a rotating shaft (15) rotatably provided at the inner wall of the filter cartridge body (1), a right valve clack (16) fixedly provided at the rotating shaft (15), and a left valve clack (17) rotatably provided at the rotating shaft (15), wherein the end of the right valve clack (16) and the end of the left valve clack (17) are fixedly provided with a driving column (18) matched with the guide bracket (14).

6. The T-type filter of claim 1, wherein, The filter core (5) is designed with a bevelled end surface to form a flow guide bevel.

7. The T-type filter of claim 2, wherein, The cleaning surface of the first cleaning plate (10) is provided with a cleaning brush for cleaning the filter core (5), and the bottom cleaning surface of the second cleaning plate (11) is provided with a cleaning brush for cleaning the valve clack unit.

8. The T-type filter of claim 5, wherein, The inner wall of the sliding bracket (12) is fixedly provided with a sliding groove matched with the guide bracket (14), and the inner wall of the guide bracket (14) is provided with a guide groove matched with the driving column (18) on the right valve clack (16) and the left valve clack (17), respectively.