Efficient filtering device for water glass production
By employing a dual-filtration system and a convenient cleaning design, the problems of filtration device clogging and cleaning in small-scale water glass preparation have been solved, achieving efficient impurity removal and cost control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-03-06
AI Technical Summary
In the small-scale preparation of water glass, existing filtration devices are costly and prone to clogging, making it difficult to effectively remove solid impurities and flocs, leading to residue accumulation.
It employs a two-stage filtration system, including a coarse filter basket and a fine filter assembly, to intercept large solid particles and flocs respectively. The bottom flange chassis design allows for easy cleaning, ensuring filtration effectiveness.
It achieves efficient removal of impurities from water glass solution, avoids clogging of the filter device, and reduces cleaning difficulty and cost.
Smart Images

Figure CN223969647U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water glass preparation technology, specifically to a high-efficiency filtration device for water glass production. Background Technology
[0002] Filtration of water glass solution is one of the important steps in the preparation of water glass. The filtration step is performed after the reaction is completed, that is, after the mixing and reaction steps and before the concentration and evaporation steps. The contents passed into the filtration device are the mixture obtained after the reaction, which contains water glass liquid, solid impurities, and unreacted raw materials.
[0003] With increasing environmental awareness and higher industrial production requirements, the demands on the quality of water glass and its filtration technology are becoming increasingly stringent. The principle of water glass solution filtration devices is mainly to utilize physical filtration and separation technology to separate impurities and particles from the liquid, thereby purifying the water and improving the quality of the water glass.
[0004] Because water glass solutions contain not only a large number of solid impurities and unreacted raw materials, but also small solid particles and flocs that precipitate and aggregate after the addition of impurity removal agents, a large amount of residue remains in the filtration device. Due to the large amount of residue, large filtration devices such as filter presses are required for filtration. However, large filtration devices are too expensive for small-scale water glass production, while small filtration devices are prone to clogging and difficult to clean. To address these issues, this invention provides a high-efficiency filtration device for water glass production. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a high-efficiency filtration device for water glass production. This solves the problem that water glass solutions contain not only a large amount of solid impurities and unreacted raw materials, but also small solid particles and flocs that precipitate and aggregate after the addition of impurity removal agents. This results in a large amount of residue remaining in the filtration device. Due to the large amount of residue, large filtration devices such as filter presses are needed for filtration. However, large filtration devices are too expensive for small-scale water glass production, while small filtration devices are prone to clogging and difficult to clean.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency filtration device for water glass production, comprising a coarse filter element for filtering large solid particles in a water glass solution, the coarse filter element including a coarse filter basket for trapping large solid particles and disposed within the coarse filter element, a coarse filter base with a flange connected to the bottom of the coarse filter element, the coarse filter base being used to open the coarse filter element from below and remove the coarse filter basket for cleaning, and a fine filter element for filtering flocs and small solid particles in the water glass solution, the coarse filter element including a fine filter assembly for intercepting and collecting flocs and small solid particles in the water glass solution and disposed within the fine filter element, and a fine filter base with a flange connected to the bottom of the fine filter element, the fine filter base being used to open the fine filter element from below and remove the fine filter assembly for cleaning.
[0007] Preferably, the top of the coarse filter element is provided with a solution input end, which is used to input the water glass solution to be filtered into the coarse filter element for the first filtration. One end of the coarse filter element is fixedly connected to a coarse filtration solution output pipe, and the outer end of the coarse filtration solution output pipe is fixedly connected to an intermediate flange connecting plate. The intermediate flange connecting plate is provided with fixing flange bolts, which are used to fix the flange plate.
[0008] Preferably, a coarse filter screen is provided at the top of the coarse filter basket, the coarse filter basket is used to store large particulate impurities, a coarse filter base is fixedly connected to the bottom of the coarse filter basket, and the coarse filter base is connected to the flange of the coarse filter base.
[0009] Preferably, the fine filter element has a solution output end at its top, which is used to output the filtered water glass solution. The bottom of the solution output end has an inverted conical opening. One end of the fine filter element is fixedly connected to a fine filter input pipe, and the outer end of the fine filter input pipe is also fixedly connected to an intermediate flange connecting plate. The two sets of intermediate flange connecting plates are connected by fixing flange bolts.
[0010] Preferably, the bottom end of the fine filter assembly is fixedly connected to a fine filter chassis, and the fine filter base is connected to the flange of the fine filter chassis.
[0011] Preferably, a fine filter screen is used for a second fine filtration of the coarsely filtered water glass solution; an annular support disk is fixedly connected to the fine filter screen and is used to support the fine filter screen; a fine column is fixedly connected to the top of the fine column and is used to support the annular support disk; and a bottom basket is used to hold small particulate solids and flocculants, with the bottom end of the fine column fixedly connected to the bottom basket.
[0012] This utility model discloses a high-efficiency filtration device for water glass production, which has the following beneficial effects: This high-efficiency filtration device for water glass production can remove impurities in the water glass solution through two filtrations, and can be thoroughly cleaned after filtration by opening the filtration device through the bottom flange base plate. The accumulated impurities on the coarse filter basket and the bottom holding basket can be treated separately, so that the filtration device will not have poor filtration effect due to the accumulation of impurities. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall front structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the overall exploded structure of the coarse filter element of this utility model;
[0016] Figure 3 This is a schematic diagram of the overall burst structure of the fine filter element of this utility model;
[0017] Figure 4 This is a schematic diagram of the overall structure of the fine filter component of this utility model.
[0018] In the diagram: 1. Coarse filter element; 11. Solution inlet; 12. Coarse filter solution outlet pipe; 13. Intermediate flange connection plate; 14. Coarse filter base plate; 15. Coarse filter basket; 151. Coarse filter screen; 16. Coarse filter base; 2. Fine filter element; 21. Solution outlet; 22. Inclined cone inlet; 23. Fine filter inlet pipe; 24. Fine filter base plate; 25. Fine filter assembly; 251. Bottom holding basket; 252. Support column; 253. Annular support plate; 254. Fine filter screen; 26. Fine filter base; 3. Fixing flange bolts. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] This application provides a high-efficiency filtration device for water glass production, which solves the problem that water glass solution contains not only a large number of solid impurities and unreacted raw materials, but also small solid particles and flocs that precipitate and aggregate after the addition of impurity removal agents, resulting in a large amount of residue remaining in the filtration device. Due to the large amount of residue, some large filtration devices such as filter presses are needed for filtration. However, large filtration devices are too expensive for small-scale water glass production, while small filtration devices are prone to clogging and are not easy to clean.
[0021] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0022] This utility model discloses a high-efficiency filtration device for water glass production.
[0023] Example 1
[0024] According to the appendix Figure 1-4 As shown,
[0025] A coarse filter element 1 is used to filter large solid particles in a water glass solution. The coarse filter element 1 includes a coarse filter basket 15, which traps large solid particles and is disposed inside the coarse filter element 1; and a coarse filter base 16, which is flanged to the bottom of the coarse filter element 1 and used to open the coarse filter element 1 from below and remove the coarse filter basket 15 for cleaning. A fine filter element 2 is used to filter flocs and small solid particles in the water glass solution. The fine filter element 2 includes a fine filter assembly 25, which intercepts and collects flocs and small solid particles in the water glass solution. The fine filter assembly 25 is disposed inside the fine filter element 2. The fine filter base 26 is flanged and connected to the bottom of the fine filter element 2. The fine filter base 26 is used to open the fine filter element 2 from below and remove the fine filter assembly 25 for cleaning. In use, the water glass solution enters from the top of the coarse filter element 1 and is filtered in the coarse filter basket 15. Large solid particles filtered out are collected in the coarse filter basket 15. The water glass solution enters the fine filter element 2 for a second filtration. After passing through the fine filter assembly 25, it exits from the top of the fine filter element 2. After filtration is completed, the fine filter assembly 25 and the coarse filter basket 15 can be removed and processed and cleaned by opening the filter base.
[0026] The coarse filter element 1 has a solution inlet 11 at its top. One end of the coarse filter element 1 is fixedly connected to a coarse filter solution outlet pipe 12. The outer end of the coarse filter solution outlet pipe 12 is fixedly connected to an intermediate flange connecting plate 13. The intermediate flange connecting plate 13 is equipped with fixing flange bolts 3 for fixing the flange. The solution inlet 11 is used to input the water glass solution to be filtered into the coarse filter element 1 for the first filtration. The top of the coarse filter basket 15 is equipped with a coarse filter screen 151. The coarse filter basket 15 is used to collect large particulate impurities. The bottom end of the coarse filter basket 15 is fixedly connected to a coarse filter base plate 14. The coarse filter base 16 is flange-connected to the coarse filter base plate 14, so that the coarse filter basket 15 can be removed by opening the flange when cleaning is required.
[0027] The fine filter element 2 has a solution output end 21 at its top, which is used to output the filtered water glass solution. The solution output end 21 has an inverted conical opening 22 at its bottom. One end of the fine filter element 2 is fixedly connected to a fine filter input pipe 23. The outer end of the fine filter input pipe 23 is also fixedly connected to an intermediate flange connecting plate 13. The two sets of intermediate flange connecting plates 13 are connected by flange bolts 3. The bottom end of the fine filter assembly 25 is fixedly connected to a fine filter base 24. The fine filter base 26 is flange-connected to the fine filter base 24. The water glass solution enters the fine filter element 2 from the side for filtration and is then extracted from the top.
[0028] Example 2
[0029] See attached document Figure 1-4More specifically, based on Example 1, the following is also relevant:
[0030] The fine filtration assembly 25 includes a fine filter screen 254, which is used for a second fine filtration of the coarsely filtered water glass solution; an annular support disk 253, in which the fine filter screen 254 is fixedly connected and supported; a fine column 252, whose top end is fixedly connected to the annular support disk 253; and a bottom basket 251, which is used to hold small particulate solids and flocs. The bottom end of the fine column 252 is fixedly connected to the bottom basket 251. The fine filter screen 254 is used to filter small particulate solids and flocs.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency filtration device for water glass production, characterized in that, Comprise: Coarse filter (1); The coarse filter (1) is used for filtering large solid particles in the water glass solution, and the coarse filter (1) comprises: Coarse filter basket (15), the coarse filter basket (15) is used for blocking large solid particles, the coarse filter basket (15) is arranged in the coarse filter (1); Coarse filter base (16), the coarse filter base (16) is flange connected at the bottom end of the coarse filter (1), and the coarse filter base (16) is used for opening the coarse filter (1) from below and taking out the coarse filter basket (15) for cleaning; Fine filter (2); The fine filter (2) is used for filtering flocculation and small solid particles in the water glass solution, and the fine filter (2) comprises: Fine filter assembly (25), the fine filter assembly (25) is used for intercepting and collecting flocculation and small solid particles in the water glass solution, and the fine filter assembly (25) is arranged in the fine filter (2); Fine filter base (26), the fine filter base (26) is flange connected at the bottom end of the fine filter (2), and the fine filter base (26) is used for opening the fine filter (2) from below and taking out the fine filter assembly (25) for cleaning.
2. The high-efficiency filtering device for producing water glass according to claim 1, characterized in that: The top end of the coarse filter (1) is provided with a solution input end (11), the solution input end (11) is used for inputting the water glass solution to be filtered into the coarse filter (1) for first filtering, one end of the coarse filter (1) is fixedly connected with a coarse filter solution output pipe (12), the outer end of the coarse filter solution output pipe (12) is fixedly connected with an intermediate flange connecting disc (13), the intermediate flange connecting disc (13) is provided with a fixed flange bolt (3) therein, and the fixed flange bolt (3) is used for fixing the flange plate.
3. The high-efficiency filtering device for producing water glass according to claim 1, characterized in that: The top end of the coarse filter basket (15) is provided with a coarse filter screen (151), the coarse filter basket (15) is used for storing large particle impurities, the bottom end of the coarse filter basket (15) is fixedly connected with a coarse filter bottom disc (14), and the coarse filter base (16) is flange connected with the coarse filter bottom disc (14).
4. The high-efficiency filtering device for producing water glass according to claim 2, characterized in that: The top end of the fine filter (2) is provided with a solution output end (21), the solution output end (21) is used for outputting the filtered water glass solution, the bottom end of the solution output end (21) is provided with an inverted inclined taper opening (22), one end of the fine filter (2) is fixedly connected with a fine filter input pipe (23), and the outer end of the fine filter input pipe (23) is also fixedly connected with an intermediate flange connecting disc (13); the two sets of intermediate flange connecting discs (13) are flange connected through the fixed flange bolt (3).
5. The high-efficiency filtering device for producing water glass according to claim 1, characterized in that: The bottom end of the fine filter assembly (25) is fixedly connected with a fine filter bottom disc (24), and the fine filter base (26) is flange connected with the fine filter bottom disc (24).
6. The high-efficiency filtering device for producing water glass according to claim 1, characterized in that: The fine filter assembly (25) comprises: Fine filter screen (254), the fine filter screen (254) is used for second filtering of the water glass solution filtered by the coarse filter; Annular support disc (253), the fine filter screen (254) is fixedly connected in the annular support disc (253), and the annular support disc (253) is used for supporting the fine filter screen (254); Supporting slender columns (252) are fixedly connected at the top ends to the annular supporting disc (253), and are used for supporting the annular supporting disc (253); A bottom containing basket (251) is used for containing small-particle solids and flocculation bodies, and the bottom ends of the supporting slender columns (252) are fixedly connected to the bottom containing basket (251).