Waste gas treatment system

By employing a rotary atomizing mechanism and a cleaning mechanism in the exhaust gas treatment system, the problems of insufficient contact between exhaust gas and atomization and blockage are solved, achieving a more efficient exhaust gas purification effect.

CN223969720UActive Publication Date: 2026-03-06BAOFENG TONGXIN TECH R & D CO LTD
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Patent Information

Application Number
CN202520515687.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-06
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

In existing waste gas spray adsorption purification equipment, the atomization angle is fixed and singular, resulting in a small contact range and insufficient contact between waste gas and atomization, and the high humidity of atomization easily clogs the filter plate.

Method used

An exhaust gas treatment system was designed, which adopts an atomization mechanism composed of a rotating tube and an atomizing tube. Combined with the rotating mechanism and the cleaning mechanism, it realizes double-layer rotating atomization and multi-directional flow, enhances the impact and adsorption of exhaust gas with atomization, and is equipped with a cleaning mechanism to prevent clogging.

Benefits of technology

This improves the contact between exhaust gas and atomization, enhances atomization effect, prevents filter plate clogging, and achieves more efficient exhaust gas purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste gas treatment system which comprises a waste gas treatment tower, a liquid supply pool is arranged at the bottom of the waste gas treatment tower, an atomization mechanism is arranged in the waste gas treatment tower, a connecting pipe is arranged at one end of the atomization mechanism, an atomization pump is arranged on one side of the liquid supply pool, and the output end of the atomization pump is connected with the connecting pipe through the liquid supply pipe. The input end of the atomizing pump is connected with a liquid supply opening in the lower end of one side of the liquid supply pool through a liquid supply pipe, a gas inlet is formed in the lower end of one side of the waste gas treatment tower, a waste gas filter plate is arranged in the waste gas treatment tower above the atomizing mechanism, and a cleaning mechanism is arranged in the waste gas treatment tower below the waste gas filter plate. By arranging a series of structures, impact collision is generated between upper and lower layers of rotary atomization and upper and lower layers of inclined atomization, impact and adsorption of atomization and waste gas are increased, the atomization space is large, flowing of the waste gas in the tower is promoted, contact between the waste gas and the atomization is more sufficient, and the atomization effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, specifically a waste gas treatment system. Background Technology

[0002] The waste gas generated from the compounding of ambroxol hydrochloride solution is harmful to health, possessing strong irritant properties. It can irritate the mucous membranes of the respiratory tract, including the eyes, nose, and throat, causing symptoms such as eye pain, tearing, coughing, and difficulty breathing. Therefore, the waste gas from the compounding of ambroxol hydrochloride solution needs to be treated before discharge. Waste gas spray adsorption purification is a waste gas treatment technology designed based on the principle of physicochemical absorption. This technology uses nozzles inside a spray tower to spray water mist onto the waste gas, ensuring full contact between the waste gas and the water mist. Through inertial collision, impact, and dissolution, particulate matter and soluble gaseous pollutants in the waste gas are adsorbed.

[0003] Currently, in the process of using exhaust gas spray adsorption purification equipment, although the purification liquid is sprayed into the tower by the atomizing pump to contact the exhaust gas, the fixed and single spray angle of the atomization in the tower, as well as the unidirectional flow of the exhaust gas in the tower, result in a small contact range and insufficient contact between the exhaust gas and the atomization. In addition, the exhaust gas with high humidity is prone to clogging the filter plate. Utility Model Content

[0004] The purpose of this invention is to provide a waste gas treatment system to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste gas treatment system, including a waste gas treatment tower, a liquid supply tank at the bottom of the waste gas treatment tower, an atomizing mechanism inside the waste gas treatment tower, a connecting pipe at one end of the atomizing mechanism, an atomizing pump on one side of the liquid supply tank, the output end of the atomizing pump being connected to the connecting pipe via the liquid supply pipe, the input end of the atomizing pump being connected to a liquid supply port at the lower end of one side of the liquid supply tank via the liquid supply pipe, an air inlet at the lower end of one side of the waste gas treatment tower, a waste gas filter plate inside the waste gas treatment tower above the atomizing mechanism, a cleaning mechanism inside the waste gas treatment tower below the waste gas filter plate, a water-resistant membrane inside the waste gas treatment tower above the waste gas filter plate, and an air outlet at the top of the waste gas treatment tower.

[0006] Preferably, the atomizing mechanism includes a rotating tube and an atomizing tube. The rotating tube is provided inside the exhaust gas treatment tower. Several atomizing tubes are connected to the rotating tube. Several atomizing nozzles are provided on the atomizing tubes. One end of the rotating tube is connected to a rotating joint. The end of the rotating joint away from the rotating tube is connected to a connecting pipe. The other end of the rotating tube is provided with a rotating mechanism.

[0007] Preferably, the rotating mechanism includes a transmission wheel, a transmission belt, and a No. 1 motor. There are two rotating tubes, and each of the two rotating tubes has a transmission wheel at the end away from the rotating joint. There are two transmission wheels, and the two transmission wheels are connected by a transmission belt. A No. 1 motor is mounted on one side of the exhaust gas treatment tower via a motor frame, and the output end of the No. 1 motor is connected to the transmission wheel via a coupling.

[0008] Preferably, the cleaning mechanism includes a second motor, a threaded rod, a cleaning plate, and a brush. The threaded rod is installed inside the exhaust gas treatment tower below the exhaust gas filter plate. The cleaning plate is threaded onto the threaded rod, and a brush is installed on the top of the cleaning plate. The second motor is mounted on one side of the exhaust gas treatment tower via a motor frame. The output end of the second motor is connected to one end of the threaded rod via a coupling.

[0009] Preferably, the atomizing tubes on the two rotating tubes are staggered, and the atomizing nozzles on the atomizing tubes are inclined away from the rotating tubes.

[0010] Preferably, the bottom of the waste gas treatment tower is provided with an installation plate, which is fixedly installed to the liquid supply tank by bolts.

[0011] Preferably, a filter screen is provided at the upper end of the liquid supply tank.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This waste gas treatment system uses an atomizing tube installed inside the waste gas treatment tower, in conjunction with connecting pipes, liquid supply pipes, atomizing pumps, and a liquid supply tank, to perform atomization adsorption purification of waste gas. Combined with a rotating tube, rotating joint, drive wheel, and drive belt, it achieves double-layer rotating atomization. The impact and collision between the upper and lower inclined atomization layers increase the impact and adsorption between the atomization and the waste gas. The atomization space is large, and the rotation promotes multi-directional flow of waste gas within the tower, resulting in more thorough contact between the waste gas and the atomization, thus improving the atomization effect.

[0014] 2. This application installs an exhaust gas filter plate inside the exhaust gas treatment tower for exhaust gas filtration and purification. Combined with the installed threaded rod, cleaning plate and brush, the filter surface of the exhaust gas filter plate is cleaned to prevent the filter holes from being blocked by exhaust gas with high atomization humidity inside the tower. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the waste gas treatment tower in this utility model;

[0017] Figure 3 This is a schematic diagram of the rotating tube in this utility model;

[0018] Figure 4 This is a schematic diagram of the cleaning plate in this utility model.

[0019] In the diagram: 1. Waste gas treatment tower; 2. Liquid supply tank; 3. Atomizing mechanism; 31. Rotary tube; 32. Atomizing tube; 33. Rotary joint; 34. Drive wheel; 35. Drive belt; 36. Motor No. 1; 4. Air inlet; 5. Waste gas filter plate; 6. Motor No. 2; 61. Threaded rod; 62. Cleaning plate; 63. Brush; 7. Waterproof membrane; 8. Air outlet; 9. Liquid supply pipe; 91. Connecting pipe; 10. Atomizing pump. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1 to 4 As shown, this embodiment includes an exhaust gas treatment tower 1. A liquid supply tank 2 is located at the bottom of the exhaust gas treatment tower 1. An atomizing mechanism 3 is located inside the exhaust gas treatment tower 1. One end of the atomizing mechanism 3 is connected to a connecting pipe 91. An atomizing pump 10 is located on one side of the liquid supply tank 2. The output end of the atomizing pump 10 is connected to the connecting pipe 91 via the liquid supply pipe 9. The input end of the atomizing pump 10 is connected to the liquid supply port at the lower end of one side of the liquid supply tank 2 via the liquid supply pipe 9. An air inlet 4 is located at the lower end of one side of the exhaust gas treatment tower 1. An exhaust gas filter plate is located inside the exhaust gas treatment tower 1 above the atomizing mechanism 3. 5. The exhaust gas filter plate uses activated carbon filter mesh. The exhaust gas treatment tower 1 below the exhaust gas filter plate 5 is equipped with a cleaning mechanism. The exhaust gas treatment tower 1 above the exhaust gas filter plate 5 is equipped with a water-proof membrane 7. The top of the exhaust gas treatment tower 1 is equipped with an air outlet 8, realizing double-layer rotating atomization. The upper and lower inclined atomization generates impact and collision between the upper and lower layers, increasing the impact and adsorption between the atomization and the exhaust gas. The atomization space is large, which promotes the flow of exhaust gas in the tower. The exhaust gas has more sufficient contact with the atomization, improves the atomization effect, and prevents the filter holes from being blocked by exhaust gas with high humidity in the tower.

[0022] Specifically, the atomizing mechanism 3 includes a rotating tube 31 and an atomizing tube 32. The rotating tube 31 is provided inside the exhaust gas treatment tower 1. Several atomizing tubes 32 are connected to the rotating tube 31. Several atomizing nozzles are provided on the atomizing tubes 32. One end of the rotating tube 31 is connected to a rotating joint 33. A sealing ring is provided on the exhaust gas treatment tower 1 between the rotating joint 22 and the rotating tube 31. The end of the rotating joint 33 away from the rotating tube 31 is connected to a connecting pipe 91. The other end of the rotating tube 31 is provided with a rotating mechanism. The rotating mechanism drives the rotating tube 31 to rotate in the exhaust gas treatment tower 1 to perform rotational atomization.

[0023] Furthermore, the rotating mechanism includes a transmission wheel 34, a transmission belt 35, and a first motor 36. There are two rotating tubes 31, and each of the two rotating tubes 31 has a transmission wheel 34 at the end away from the rotating joint 33. A sealing ring is provided on the exhaust gas treatment tower 1 between the transmission wheel 34 and the rotating tube 31. There are two transmission wheels 34, and the two transmission wheels 34 are connected by a transmission belt 35. A first motor 36 is mounted on one side of the exhaust gas treatment tower 1 via a motor frame. The output end of the first motor 36 is connected to the transmission wheel 34 via a coupling. The first motor 36 drives the transmission wheel 34 to rotate, and the upper and lower rotating tubes 31 are driven to rotate inside the exhaust gas treatment tower 1 through the transmission wheel 34 and the transmission belt 35.

[0024] Furthermore, the cleaning mechanism includes a second motor 6, a threaded rod 61, a cleaning plate 62, and a brush 63. The exhaust gas treatment tower 1 below the exhaust gas filter plate 5 is equipped with a threaded rod 61, and a cleaning plate 62 is threadedly mounted on the threaded rod 61. A brush 63 is mounted on the top of the cleaning plate 62. The second motor 6 is mounted on one side of the exhaust gas treatment tower 1 via a motor frame. The output end of the second motor 6 is connected to one end of the threaded rod 61 via a coupling. A limiting rod is provided inside the exhaust gas treatment tower 1 on one side of the threaded rod 61, and a limiting hole is provided on one side of the cleaning plate 62. The cleaning plate 62 is slidably mounted on the limiting rod through the limiting hole. The second motor 6 drives the threaded rod 61 to rotate, and the threaded sleeve on the threaded rod 61 drives the cleaning plate 62 to move back and forth below the exhaust gas filter plate 5. The brush 63 on the cleaning plate 62 cleans the filter surface of the exhaust gas filter plate 5.

[0025] Furthermore, the atomizing tubes 32 on the two rotating tubes 31 are staggered, and the atomizing nozzles on the atomizing tubes 32 are tilted away from the rotating tubes 31, resulting in impact collisions between the upper and lower tilted atomization layers.

[0026] Furthermore, the bottom of the exhaust gas treatment tower 1 is equipped with an installation plate, which is fixedly installed to the liquid supply tank 2 by bolts, making it easy to assemble and disassemble the exhaust gas treatment tower 1 and the liquid supply tank 2.

[0027] Furthermore, a filter screen is installed at the upper part of the liquid supply tank 2. The wastewater generated by the atomization of exhaust gas falls into the liquid supply tank 2 and is filtered by the filter screen. The purified liquid can be filtered and recycled.

[0028] The usage method of this embodiment is as follows: The waste gas generated during the compounding process of ambroxol hydrochloride solution is connected to the air inlet 4 through a pipe. The waste gas enters the interior of the waste gas treatment tower 1 through the air inlet 4. The waste gas flows from bottom to top inside the waste gas treatment tower 1. Under the action of the atomizing pump 10, the waste gas purification liquid in the supply tank 2 is transported to the interior of the rotating tube 31 through the supply pipe 9 and the connecting pipe 91 via the rotary joint 33. The waste gas purification liquid is atomized and sprayed into the interior of the waste gas treatment tower 1 through the atomizing nozzle on the atomizing tube 32. The first motor 36 drives the transmission wheel 34 to drive the upper and lower rotating tubes 31 to rotate inside the waste gas treatment tower 1 through the transmission wheel 34 and the transmission belt 35, realizing double-layer rotational atomization. Since the atomizing tubes 32 on the two rotating tubes 31 are staggered, the atomizing tubes 32 The atomizing nozzle of the upper atomizing nozzle is inclined away from the rotating tube 31. Therefore, the upper and lower inclined atomizing layers generate rotational impact and collision, which increases the impact and adsorption between the atomization and the exhaust gas. The atomization space is large, and the rotation promotes the multi-directional flow of exhaust gas in the tower. The exhaust gas has more sufficient contact with the atomization and the atomization effect is improved. The atomized and purified exhaust gas rises and passes through the exhaust gas filter plate 5 for filtration and purification. The filtered and purified exhaust gas rises and passes through the water-proof membrane 7 for water vapor separation. Finally, it is discharged from the exhaust gas treatment tower 1 through the outlet 8. The second motor 6 drives the threaded rod 61 to rotate. The threaded sleeve on the threaded rod 61 drives the cleaning plate 62 to move back and forth below the exhaust gas filter plate 5. The brush 63 on the cleaning plate 62 cleans the filter surface of the exhaust gas filter plate 5 to prevent the filter holes from being blocked by the high humidity of the atomized exhaust gas in the tower.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An exhaust gas treatment system comprising an exhaust gas treatment tower (1), characterized in that: The bottom of the waste gas treatment tower (1) is provided with a liquid supply pool (2), the inside of the waste gas treatment tower (1) is provided with an atomizing mechanism (3), one end of the atomizing mechanism (3) is provided with a connecting pipe (91), one side of the liquid supply pool (2) is provided with an atomizing pump (10), the output end of the atomizing pump (10) is connected with the connecting pipe (91) through a liquid supply pipe (9), the input end of the atomizing pump (10) is connected with a liquid supply opening at the lower end of one side of the liquid supply pool (2) through the liquid supply pipe (9), the lower end of one side of the waste gas treatment tower (1) is provided with an air inlet (4), the inside of the waste gas treatment tower (1) above the atomizing mechanism (3) is provided with a waste gas filter plate (5), the inside of the waste gas treatment tower (1) below the waste gas filter plate (5) is provided with a cleaning mechanism, the inside of the waste gas treatment tower (1) above the waste gas filter plate (5) is provided with a water-proof membrane (7), and the top of the waste gas treatment tower (1) is provided with an air outlet (8).

2. The exhaust treatment system of claim 1, wherein: The atomizing mechanism (3) comprises a rotating pipe (31) and an atomizing pipe (32), the inside of the waste gas treatment tower (1) is provided with the rotating pipe (31), a plurality of atomizing pipes (32) are connected in communication on the rotating pipe (31), a plurality of atomizing nozzles are arranged on the atomizing pipes (32), one end of the rotating pipe (31) is connected with a rotating joint (33), the end of the rotating joint (33) away from the rotating pipe (31) is connected with the connecting pipe (91), and the other end of the rotating pipe (31) is provided with a rotating mechanism.

3. The exhaust treatment system of claim 2, wherein: The rotating mechanism comprises a transmission wheel (34), a transmission belt (35) and a first motor (36), two rotating pipes (31) are arranged, the ends of the two rotating pipes (31) away from the rotating joint (33) are both provided with the transmission wheel (34), two transmission wheels (34) are arranged, the two transmission wheels (34) are connected through the transmission belt (35), a first motor (36) is arranged on one side of the waste gas treatment tower (1) through a motor bracket, and the output end of the first motor (36) is connected with the transmission wheel (34) through a shaft coupling.

4. The exhaust treatment system of claim 1, wherein: The cleaning mechanism comprises a second motor (6), a threaded rod (61), a cleaning plate (62) and a brush (63), the inside of the waste gas treatment tower (1) below the waste gas filter plate (5) is provided with the threaded rod (61), the cleaning plate (62) is arranged on the threaded rod (61) in a threaded sleeve mode, the top of the cleaning plate (62) is provided with the brush (63), a second motor (6) is arranged on one side of the waste gas treatment tower (1) through a motor bracket, and the output end of the second motor (6) is connected with one end of the threaded rod (61) through a shaft coupling.

5. The exhaust treatment system of claim 3, wherein: The atomizing pipes (32) on the two rotating pipes (31) are arranged in a staggered mode, and the atomizing nozzles of the atomizing pipes (32) are arranged in an inclined mode away from one side of the rotating pipe (31).

6. The exhaust treatment system of claim 1, wherein: The bottom of the waste gas treatment tower (1) is provided with a mounting disc, and the mounting disc is fixedly installed with the liquid supply pool (2) through bolts.

7. The exhaust treatment system of claim 1, wherein: The upper end of the inside of the liquid supply pool (2) is provided with a filter screen.