Double-helix mixing and stirring tank for preparing fireproof coating
By designing a double-spiral mixing tank for fire-retardant coating preparation, the problem of difficult cleaning of residual materials in the mixing tank was solved, enabling convenient cleaning of the inner wall of the tank and easy disassembly and assembly of the mixing rod, thus improving the practicality of the mixing tank and the purity of the fire-retardant coating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2026-03-06
AI Technical Summary
After mixing, the residual material in the existing mixing tanks used for preparing fire-retardant coatings is difficult to clean, which affects the preparation of the next batch of different types of fire-retardant coatings, and the tanks are also inconvenient to disassemble and reassemble.
A double-spiral mixing tank for fire-retardant coating preparation was designed. The top cover and tank body can be quickly disassembled and assembled through a fixing component, which is convenient for cleaning. The vibration discharge component prevents material blockage, and the installation component facilitates the disassembly and cleaning of the spiral stirring rod.
This technology enables convenient cleaning of the tank's inner wall during the preparation of fire-retardant coatings, preventing residual materials from affecting the next batch, reducing the labor intensity of workers, and improving the practicality and purity of the mixing tank.
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Figure CN223969849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fire-retardant coating preparation technology, specifically, to a double-helix mixing tank for fire-retardant coating preparation. Background Technology
[0002] Fire-retardant coatings are special coatings that can reduce the flammability of the coated material surface, inhibit the rapid spread of fire, and improve the fire resistance limit of the coated material. Therefore, they are widely used in many fields. In the preparation process of fire-retardant coatings, the corresponding raw materials need to be mixed and stirred, which requires the use of corresponding mixing tanks to achieve the mixing process.
[0003] Chinese patent CN208512531U discloses a double-helix high-efficiency stirring vessel, which includes a shell. A first material inlet is located at one end of the top of the shell, a second material inlet is located on one side of the shell surface, and a material outlet is located at the center of the bottom of the shell. A stabilizing foot is provided at the bottom of the shell. A thermometer is located on the top of the shell away from the first material inlet, with one end of the thermometer extending into the interior of the shell. A motor is located at the center of the top of the shell. A connecting shaft is located inside the shell. The output shaft of the motor passes through the shell and extends into the interior of the shell, where it is fixedly connected to the top of the connecting shaft. The bottom of the connecting shaft... The unit is fixedly installed with a plate, and two sets of spiral stirring rods are set at the bottom of the plate. This double-spiral high-efficiency mixing vessel has high mixing efficiency, saves time, improves work efficiency, ensures the quality of fire-retardant coatings during mixing, and has a reasonable design and strong practicality. However, after mixing and discharging, some fire-retardant coating material will remain on the inner wall of the shell. The residual material will affect the preparation of the next batch of different types of fire-retardant coatings. Therefore, it is necessary to clean the inner wall. However, the existing disassembly and assembly are relatively cumbersome and inconvenient, making the cleaning of the inner wall difficult, which is not conducive to the preparation of other types of fire-retardant coatings. Therefore, it is necessary to design a double-spiral mixing tank for fire-retardant coating preparation. Utility Model Content
[0004] The purpose of this invention is to provide a double-spiral mixing tank for preparing fire-retardant coatings, which solves the problem in related technologies where residual materials are difficult to clean and affect the preparation of other types of fire-retardant coatings in the next batch.
[0005] The technical solution of this utility model is as follows:
[0006] A double-spiral mixing tank for preparing fire-retardant coatings includes a tank body, a discharge pipe fixedly connected to the middle position of the bottom end of the tank body, a vibrating discharge assembly provided on one side of the bottom end of the tank body, a fixing assembly provided at equal angles on the top end of the tank body, a top cover movably connected to the top end of the tank body, a feed hopper fixedly connected to the middle position of the top end of the top cover, servo motors fixedly connected to both sides of the top end of the top cover, the output end of the servo motors passing through the top cover and fixedly connected to an installation assembly through a coupling, and a spiral stirring rod movably connected to the bottom end of the installation assembly.
[0007] The fixing component includes a limiting groove, which is opened at equal angles on the inner wall of the top of the tank. A rotating plate is rotatably connected to the top of the tank at equal angles. A lever is fixedly connected to one side of the top of the rotating plate. A limiting block is fixedly connected to the surface of the top cover at equal angles. A fixing groove is opened at equal angles on the surface of the top cover. A rubber pad is fixedly connected to one side of the top wall and the bottom wall of the fixing groove.
[0008] Preferably, the limiting block and the limiting groove form an engaging structure, and the limiting block and the limiting groove are convex in top view.
[0009] Preferably, the cross-sectional shape of the lever is inverted L-shaped, and one side of the bottom end of the lever is welded to the top end of the rotating plate in an integrated structure.
[0010] Preferably, the cross-sectional shape of the rubber pad is a right trapezoid, and the rubber pad is symmetrically distributed about the transverse central axis of the fixing groove.
[0011] Preferably, the vibratory discharge assembly includes a chute, which is formed on one side of the bottom of the tank. A slide rod is fixedly connected to the inner wall of the chute. A return spring is wound around one side of the slide rod. A slider is slidably connected to the slide rod surface at one end of the return spring. A sliding plate is fixedly connected to the bottom of the slider. Flexible blocks are fixedly connected at equal intervals on one side of the sliding plate. A drive block is fixedly connected to the middle position on the other side of the sliding plate. A micro drive motor is fixedly connected to the bottom of the tank on one side of the chute. A cam is fixedly connected to the output end of the micro drive motor through a coupling.
[0012] Preferably, one side of the flexible block is arc-shaped, and the flexible block is fixedly connected to one side of the sliding plate by bolts.
[0013] Preferably, the top view of the drive block is arc-shaped, and the drive block and the cam are in the same horizontal plane.
[0014] Preferably, the mounting assembly includes a locking block, which is fixedly connected to the output end of the servo motor via a coupling. The bottom end of the locking block has a locking groove, and a mounting bolt is movably connected to one side of the locking block. The top end of the spiral stirring rod is fixedly connected to a mounting base, and a bolt hole with a threaded engagement with the mounting bolt is provided on one side of the mounting base.
[0015] Preferably, the mounting base and the interior of the slot form an engaging structure, and the cross-sectional shape of the mounting base and the slot is T-shaped.
[0016] Preferably, a guide platform is fixedly connected to the inner bottom wall of the tank, and the guide platform is funnel-shaped.
[0017] The beneficial effects of this utility model are:
[0018] 1. By using the fixed and mounting components, and the engagement of the limiting block with the limiting groove, and the engagement of the rotating plate with the fixed groove, the top cover and tank body can be quickly disassembled and assembled. This facilitates the opening of the top cover by the handle after the fire retardant coating is prepared and discharged, allowing for easy cleaning of the inner wall of the tank. This prevents residual materials from affecting the preparation of other fire retardant coatings, reduces the difficulty of disassembly and assembly, and ensures the purity of the fire retardant coating. Simultaneously, the engagement of the mounting base with the groove and the threaded engagement of the mounting bolt with the bolt hole facilitate the disassembly and assembly of the spiral stirring rod. This allows for thorough cleaning, maintenance, or replacement of the spiral stirring rod after disassembly, improving its practicality.
[0019] 2. Through the set vibration discharge component, during the discharge process of the discharge pipe, the micro drive motor can be started to drive the cam to rotate, periodically contact the drive block, and use the elastic force of the return spring to make the flexible block slide back and forth to collide with the discharge pipe, so as to realize the vibration anti-blocking of the discharge pipe, avoid the fireproof coating to block the discharge pipe and affect the discharge rate, and even require manual unblocking, which would cause excessive labor intensity for the workers, thus improving its practicality. Attached Figure Description
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0021] Figure 1 This is a schematic diagram of the overall cross-sectional structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the spiral stirring rod of this utility model;
[0024] Figure 4This is an exploded magnified structural diagram of the vibrating material discharge assembly of this utility model;
[0025] Figure 5 This is an enlarged structural diagram of the fixing component of this utility model;
[0026] Figure 6 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0027] In the diagram: 1. Servo motor; 2. Fixing component; 201. Fixing groove; 202. Limiting block; 203. Rotating plate; 204. Lever; 205. Rubber pad; 206. Limiting groove; 3. Mounting component; 301. Mounting base; 302. Locking block; 303. Bolt hole; 304. Mounting bolt; 305. Locking groove; 4. Spiral stirring rod; 5. Tank body; 6. Guide platform; 7. Discharge pipe; 8. Vibrating discharge component; 801. Flexible block; 802. Sliding plate; 803. Drive block; 804. Cam; 805. Slide rod; 806. Micro drive motor; 807. Slider; 808. Return spring; 809. Slide groove; 9. Top cover; 10. Feed hopper. Detailed Implementation
[0028] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0029] Example 1
[0030] A preferred embodiment of the double-spiral mixing tank for preparing fire-retardant coatings provided by this utility model is as follows: Figures 1 to 6 As shown: A double-spiral mixing tank for preparing fireproof coating includes a tank body 5, a discharge pipe 7 fixedly connected to the middle position of the bottom end of the tank body 5, a vibration discharge component 8 provided on one side of the bottom end of the tank body 5, a fixing component 2 provided at equal angles on the top end of the tank body 5, a top cover 9 movably connected to the top end of the tank body 5, a feed hopper 10 fixedly connected to the middle position of the top end of the top cover 9, servo motors 1 fixedly connected to both sides of the top end of the top cover 9, the output end of the servo motor 1 passes through the top cover 9 and is fixedly connected to an installation component 3 through a coupling, and a spiral stirring rod 4 movably connected to the bottom end of the installation component 3.
[0031] The fixing component 2 includes a limiting groove 206, which is opened at an equal angle on the inner wall of the top of the tank body 5. A rotating plate 203 is rotatably connected to the top of the tank body 5 at an equal angle. A lever 204 is fixedly connected to one side of the top of the rotating plate 203. A limiting block 202 is fixedly connected to the surface of the top cover 9 at an equal angle. A fixing groove 201 is opened at an equal angle on the surface of the top cover 9. A rubber pad 205 is fixedly connected to one side of the top wall and the bottom wall of the fixing groove 201. By using the engagement of the limiting block 202 with the inside of the limiting groove 206, and by using the rotation of the rotating plate 203 to engage with the inside of the fixing groove 201, the top cover 9 and the tank body 5 can be quickly disassembled and assembled. Then, the staff can open the top cover 9 to facilitate the cleaning of the inner wall of the tank body 5 and avoid residual materials from affecting the preparation of other fireproof coatings.
[0032] In this embodiment, the limiting block 202 and the limiting groove 206 form an engaging structure. The limiting block 202 and the limiting groove 206 are convex in top view. By using the engaging of the convex limiting block 202 and the limiting groove 206, the pre-engagement and installation of the top cover 9 and the top of the tank body 5 can be achieved.
[0033] In this embodiment, the cross-sectional shape of the lever 204 is an inverted L-shape, and one side of the bottom end of the lever 204 is welded to the top end of the rotating plate 203 in an integrated structure. By using the welded inverted L-shaped lever 204, the structural strength of the connection between the rotating plate 203 and the lever 204 is improved.
[0034] In this embodiment, the rubber pad 205 has a right trapezoidal cross-section and is symmetrically distributed about the transverse central axis of the fixing groove 201. The right trapezoidal rubber pad 205 improves the tightness and firmness of the engagement between the rotating plate 203 and the inner wall of the fixing groove 201.
[0035] Example 2
[0036] Based on Example 1, a preferred embodiment of the double-spiral mixing tank for preparing fire-retardant coatings provided by this utility model is as follows: Figures 1 to 6As shown: The vibrating discharge assembly 8 includes a chute 809, which is located on one side of the bottom of the tank 5. A slide rod 805 is fixedly connected to the inner wall of the chute 809. A return spring 808 is wound around one side of the surface of the slide rod 805. A slider 807 is slidably connected to the surface of the slide rod 805 at one end of the return spring 808. A sliding plate 802 is fixedly connected to the bottom end of the slider 807. Flexible blocks 801 are fixedly connected at equal intervals on one side of the sliding plate 802. A drive is fixedly connected at the middle position on the other side of the sliding plate 802. A micro drive motor 806 is fixedly connected to the bottom end of the tank body 5 on one side of the slide 809. The output end of the micro drive motor 806 is fixedly connected to the cam 804 through a coupling. By starting the micro drive motor 806, the cam 804 is driven to rotate and periodically contact the drive block 803. The elastic force of the return spring 808 is used to make the flexible block 801 slide back and forth to collide with the discharge pipe 7, so as to realize the vibration anti-blocking of the discharge pipe 7 and avoid the fireproof coating from blocking the discharge pipe 7 and affecting the discharge rate.
[0037] In this embodiment, one side of the flexible block 801 is arc-shaped. The flexible block 801 is fixedly connected to one side of the sliding plate 802 by bolts. The arc-shaped flexible block 801 makes it easier for it to collide and contact with the surface of the discharge pipe 7.
[0038] In this embodiment, the top view of the drive block 803 is arc-shaped. The drive block 803 and the cam 804 are on the same horizontal plane. The arc-shaped drive block 803, which is on the same horizontal plane as the cam 804, makes it easier for the slide plate 802 to slide by rotating into contact with the cam 804.
[0039] Furthermore, the mounting component 3 includes a locking block 302, which is fixedly connected to the output end of the servo motor 1 via a coupling. The bottom end of the locking block 302 has a locking groove 305, and a mounting bolt 304 is movably connected to one side of the locking block 302. The top end of the spiral stirring rod 4 is fixedly connected to a mounting base 301, and a bolt hole 303 with a threaded engagement with the mounting bolt 304 is provided on one side of the mounting base 301. By utilizing the locking between the mounting base 301 and the locking groove 305, and by utilizing the threaded engagement between the mounting bolt 304 and the bolt hole 303, the spiral stirring rod 4 can be disassembled and assembled with the locking block 302, making it convenient to disassemble the spiral stirring rod 4 for thorough cleaning, maintenance, or replacement.
[0040] In this embodiment, the mounting base 301 and the slot 305 form an engaging structure. The cross-sectional shape of the mounting base 301 and the slot 305 is T-shaped. By utilizing the engaging structure between the T-shaped mounting base 301 and the slot 305, the firmness and stability of the engaging installation between the spiral stirring rod 4 and the locking block 302 are improved.
[0041] In addition, a guide platform 6 is fixedly connected to the inner bottom wall of the tank body 5. The guide platform 6 is funnel-shaped. By using the funnel-shaped guide platform 6, the material inside the tank body 5 can be discharged more concentratedly through the discharge pipe 7.
[0042] The working principle and usage process of this utility model are as follows: First, the raw materials are added into the tank 5 through the feeding hopper 10. Then, the servo motor 1 is started to drive the spiral stirring rod 4 to rotate. The two servo motors 1 make the spiral stirring rod 4 rotate in opposite directions, so that one spiral stirring rod 4 can convey the material to the lower end of the tank 5, while the other spiral stirring rod 4 conveys it upward, so that the material inside the tank 5 can be mixed faster and more evenly. After mixing, the valve on the discharge pipe 7 can be opened to discharge the material.
[0043] During the discharge process of the discharge pipe 7, the micro drive motor 806 can be activated to drive the cam 804 to rotate, periodically contacting the drive block 803. This causes the sliding plate 802 to slide and drive the slider 807 to slide on the surface of the slide rod 805 to compress the reset spring 808, and drive the flexible block 801 to slide and impact the surface of the discharge pipe 7. After the cam 804 rotates away, the elastic force of the reset spring 808 causes the slider 807 to slide and drive the sliding plate 802 and the flexible block 801 to return to their original positions. In this way, the back-and-forth sliding of the flexible block 801 can collide with the discharge pipe 7, thereby achieving vibration prevention and anti-blocking of the discharge pipe 7.
[0044] Meanwhile, when the material discharge is completed and other specifications of fireproof coatings need to be prepared, the rotating plate 203 can be rotated by turning the lever 204 until it is completely separated from the inside of the fixed groove 201. Then, the staff can open it through the handle at the top of the top cover 9, which makes it easier to clean the inner wall of the tank 5 and avoid residual materials from affecting the preparation of other fireproof coatings. During installation, the top cover 9 is prepared to be locked into the top of the inside of the tank 5 by using the engagement between the limiting block 202 and the limiting groove 206. Then, the lever 204 is turned so that the rotating plate 203 rotates and locks into the inside of the fixed groove 201. The rubber pad 205 is used to improve the tightness of the engagement of the rotating plate 203, so as to achieve a firm installation between the top cover 9 and the tank 5.
[0045] Furthermore, after the top cover 9 is opened, the mounting base 301 and the slot 305 can be engaged, and the mounting bolt 304 and the bolt hole 303 can be threaded together to allow the spiral stirring rod 4 and the locking block 302 to be disassembled, making it easy to disassemble the spiral stirring rod 4 for thorough cleaning, maintenance or replacement.
[0046] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A double helix mixing and stirring tank for preparing fireproof paint, characterized in that, The utility model provides a kind of vibrating discharge assembly, including tank body (5), the middle position of the bottom end of the tank body (5) is fixedly connected with discharge pipe (7), the bottom end of the tank body (5) is provided with vibrating discharge assembly (8) in one side, the top end of the tank body (5) is provided with fixed assembly (2) at equal angle, the top end of the tank body (5) is movably connected with top cover (9), the middle position of the top end of the top cover (9) is fixedly connected with feed hopper (10), the top end of the top cover (9) is fixedly connected with servo motor (1) in both sides, the output end of the servo motor (1) is through shaft coupling and is fixedly connected with mounting assembly (3) penetrating top cover (9), the bottom end of the mounting assembly (3) is movably connected with spiral stirring rod (4); The fixed assembly (2) includes a limiting groove (206) which is formed at equal angles on the inner wall of the top end of the tank body (5), the top end of the tank body (5) is rotatably connected with a rotating plate (203), one side of the top end of the rotating plate (203) is fixedly connected with a lever (204), the surface of the top cover (9) is fixedly connected with a limiting block (202) at equal angles, the surface of the top cover (9) is provided with a fixed groove (201) at equal angles, and one side of the inner top wall and the inner bottom wall of the fixed groove (201) is fixedly connected with a rubber pad (205).
2. The double helix mixing and stirring tank for preparing fireproof paint according to claim 1, characterized in that, The limiting block (202) and the limiting groove (206) form a clamping structure, and the shapes of the limiting block (202) and the limiting groove (206) in a top view are convex.
3. The double helix mixing tank for preparing fireproof paint according to claim 1, characterized in that, The shape of the cross section of the lever (204) is inverted L-shaped, and the bottom end of the lever (204) is integrally connected with the top end of the rotating plate (203) by welding.
4. The double helix mixing tank for preparing fireproof paint according to claim 1, wherein The shape of the cross section of the rubber pad (205) is a right trapezoid, and the rubber pad (205) is symmetrically distributed about the transverse axis of the fixed groove (201).
5. The double helix mixing tank for preparing fireproof paint according to claim 1, characterized in that, The vibrating discharge assembly (8) includes a chute (809) which is formed on one side of the bottom end of the tank body (5), the inner wall of the chute (809) is fixedly connected with a sliding rod (805), the surface of the sliding rod (805) is wound with a return spring (808), the surface of the sliding rod (805) at one end of the return spring (808) is slidably connected with a sliding block (807), the bottom end of the sliding block (807) is fixedly connected with a sliding plate (802), the sliding plate (802) is fixedly connected with flexible blocks (801) at equal intervals on one side, the middle position of the other side of the sliding plate (802) is fixedly connected with a driving block (803), the bottom end of the tank body (5) on one side of the chute (809) is fixedly connected with a micro drive motor (806), and the output end of the micro drive motor (806) is fixedly connected with a cam (804) through a shaft coupling.
6. The double helix mixing tank for preparing fireproof paint according to claim 5, characterized in that, One side of the flexible block (801) is arc-shaped, and the flexible block (801) is fixedly connected with one side of the sliding plate (802) by bolts.
7. The double helix mixing tank for preparing fireproof paint according to claim 5, characterized in that, The driving block (803) is arc-shaped in a top view, and the driving block (803) and the cam (804) are in the same horizontal plane.
8. The double helix mixing tank for preparing fireproof paint according to claim 1, wherein, The mounting assembly (3) comprises a clamping block (302) fixedly connected on the output end of the servo motor (1) through a shaft coupling, a clamping groove (305) is arranged at the bottom end of the clamping block (302), and a mounting bolt (304) is movably connected to one side of the clamping block (302); the top end of the spiral stirring rod (4) is fixedly connected with a mounting seat (301), and a bolt hole (303) is arranged at one side of the mounting seat (301) and threadedly matched with the mounting bolt (304).
9. The double helix mixing tank for preparing fireproof paint according to claim 8, wherein, The mounting seat (301) and the clamping groove (305) are in clamping connection, and the cross section of the mounting seat (301) and the clamping groove (305) is T-shaped.
10. The double helix mixing tank for preparing fireproof paint according to claim 1, wherein, The inner bottom wall of the tank body (5) is fixedly connected with a material guiding table (6), and the material guiding table (6) is funnel-shaped.
Citation Information
Patent Citations
High -efficient stirred tank of double helix
CN208512531U