Organic compound fertilizer mixing bin easy to clean
By installing vibration and cleaning components in the organic compound fertilizer mixing silo, and using a motor-driven crankshaft rotation to cause the vibrating wall to collide and the annular water pipe nozzle to rinse, the problems of high labor intensity and safety hazards in existing cleaning methods are solved, achieving efficient and automated cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-06
AI Technical Summary
The existing cleaning methods for organic compound fertilizer mixing silos are labor-intensive, affect work efficiency, and pose safety hazards.
The system is equipped with a vibration component and a cleaning component. The crankshaft is driven by a motor to rotate, causing the vibrating wall to collide with the inner wall of the mixing chamber. Combined with a ring-shaped water pipe and nozzles, the inner wall is rinsed in all directions, achieving automated cleaning.
It effectively reduces the labor intensity of manual cleaning, improves cleaning efficiency, and reduces safety risks.
Smart Images

Figure CN223969878U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of organic compound fertilizer production technology, and specifically relates to an easy-to-clean organic compound fertilizer mixing bin. Background Technology
[0002] Organic compound fertilizer is a type of compound fertilizer. Compound fertilizers are a product that emerged to address the challenges of modern agriculture. They contain various essential nutrients for plants, such as nitrogen, phosphorus, and potassium, which are necessary for plant growth and development. However, long-term excessive use of pesticides can lead to soil degradation, while organic compound fertilizers do not have this side effect. Due to the widespread use of organic compound fertilizers, many organic compound fertilizer mixing bins have appeared on the market.
[0003] The existing cleaning of organic compound fertilizer mixing silos usually involves workers opening the top cover of the silo and rinsing off the remaining residue with water hoses. If the water cannot remove it, a shovel is used to scrape it off. This cleaning method increases the labor intensity of workers, affects work efficiency, and when scraping off the residue on the inner wall, workers have to work at heights, which poses a great safety hazard. Utility Model Content
[0004] The purpose of this invention is to provide an easy-to-clean organic compound fertilizer mixing silo. By incorporating a vibration assembly, specifically by activating a motor that drives a crankshaft to rotate, the crankshaft, through a transmission rod, drives a vibrating wall connected to a push rod. During this movement, the vibrating wall collides with the mixing silo, and this repeated vibration continuously cleans the interior of the silo. This method effectively removes most of the residue adhering to the inner wall of the mixing silo, solving the problem that cleaning existing organic compound fertilizer mixing silos typically involves workers opening the top cover of the silo and rinsing off the residue with a water hose; if water cannot remove it, a shovel is used. This cleaning method increases the workload for workers and affects work efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is an easy-to-clean organic compound fertilizer mixing bin, including a mixing bin, four sets of vibration components are provided on the outer surface of the mixing bin, a stirring component is provided inside the mixing bin, a cleaning component is provided above the stirring component, a transmission component is fixedly connected to the top of the mixing bin, and a valve is fixedly connected to the bottom of the mixing bin.
[0007] The vibration assembly includes a vibratory machine housing and a vibratory wall. A hole is formed on the outer surface of the vibratory machine housing, and a motor is fixedly connected to the outer surface of the housing. A crankshaft is rotatably connected within the hole. The output end of the motor is fixedly connected to the front of the crankshaft via a coupling. A transmission rod is rotatably connected to the center of the crankshaft. A fixed plate is fixedly connected inside the vibratory machine housing. Two pipe walls are fixedly connected to the side of the fixed plate near the mixing chamber. Springs are fitted inside each pipe wall. The side of the two springs near the mixing chamber is fixedly connected to the side of the vibratory wall away from the mixing chamber. A push rod is fixedly connected to the side of the vibratory wall away from the mixing chamber. The side of the push rod away from the vibratory wall is rotatably connected to the side of the transmission rod away from the crankshaft. With four sets of vibration assemblies, specifically with the vibratory wall tightly against the outer surface of the mixing chamber, and all four motors starting simultaneously to rotate the crankshaft, the crankshaft drives the push rod to reciprocate via the transmission rod. Simultaneously, the vibratory wall continuously impacts the outer surface of the mixing chamber, quickly and efficiently removing residue from the inner wall of the mixing chamber.
[0008] Furthermore, the cleaning assembly includes an annular water pipe, with three limiting rods and a water injection pipe fixedly connected to the top of the annular water pipe, and several nozzles fixedly connected to the bottom of the annular water pipe. A support base is fixedly connected to the top of the mixing chamber, and a motor is fixedly connected to the top of the support base. A collection tray is fixedly connected to the output end of the motor. A lifting rope is wound inside the collection tray. One end of the lifting rope passes through the mixing chamber and extends to the top of the annular water pipe for fixed connection. Several nozzles facing the inner wall of the mixing chamber are arranged around the bottom of the annular water pipe, which can reduce cleaning time. The closer the nozzles are to the inner wall of the mixing chamber, the stronger the water flow. The lifting rope is fixed to the top of the annular water pipe and is unwound by the collection tray, which can clean the inner wall of the mixing chamber from all directions, while also reducing water consumption.
[0009] Furthermore, the stirring assembly includes a drive shaft, and a second hole is provided at the center of the top of the mixing chamber. The inner wall of the second hole is rotatably connected to the outer surface of the drive shaft. Several stirring shafts are fixedly connected to the outer surface of the drive shaft. Several stirring blades are fixedly connected to the top and bottom of the stirring shaft. Four scrapers are fixedly connected to the outer surface of the bottom of the drive shaft. The scrapers contact the inner wall of the mixing chamber. During the stirring operation, they can stir the fertilizer at the bottom of the mixing chamber. During the cleaning operation, they can scrape off the residue that has fallen off due to vibration.
[0010] Furthermore, the water injection pipe and the three limiting rods all penetrate the top of the mixing chamber and extend to the outside. The water injection pipe and the three limiting rods are all slidably connected to the top of the mixing chamber. Setting the limiting rods can reduce the installation of lifting devices and reduce costs. Setting the water injection pipe facilitates the connection of water into the annular water pipe.
[0011] Furthermore, the transmission assembly includes gear one and gear two. A support base two is fixedly connected to the center of the top of the mixing chamber. A motor two is fixedly connected to the top of the support base two. Gear two is fixedly connected to the bottom output end of the motor two. Gear one and gear two are meshed together. Using only two gears can reduce the complexity of the structure and improve the transmission efficiency while reducing power loss.
[0012] Furthermore, two connecting arms are fixedly connected to the top of the vibrator housing, and the tops of the two connecting arms are fixedly connected to the top of the mixing chamber. Using two connecting arms to fix the vibrator housing to the top of the mixing chamber can minimize the complexity of the structure while ensuring the stability of the structure.
[0013] Furthermore, the outer surfaces of all four scrapers are in contact with the inner wall of the mixing chamber, the annular water pipe is positioned above the stirring shaft, and the various stirring blades are all arc-shaped. The annular water pipe being positioned above the stirring shaft will not interfere with the normal stirring operation, and the arc-shaped stirring blades can contact the fertilizer with the largest possible surface area, thereby improving stirring efficiency.
[0014] This utility model has the following beneficial effects:
[0015] 1. This utility model uses a vibration assembly, specifically, starting the motor of the vibration assembly to drive the crankshaft to rotate. The crankshaft drives the vibrating wall connected to the push rod through the transmission rod. During the movement, the vibrating wall comes into contact with the mixing chamber and collides. This repeated action can continuously generate a vibration effect to clean the inside of the mixing chamber. This method can remove most of the residues attached to the inner wall of the mixing chamber without requiring manual, dangerous standing at a height to remove the residues with tools.
[0016] 2. This utility model, by setting up a cleaning component, specifically connects a water pipe to a water injection pipe. Water flows through several nozzles to rinse the inner wall of the mixing chamber. At this time, motor three is started. Motor three rotates counterclockwise to drive the collection disc to unwind the lifting rope. The annular water pipe slowly descends due to gravity. Motor three rotates clockwise to retract the annular water pipe to its original position, thereby achieving horizontal and stable up and down movement of the annular water pipe and rinsing the inner wall of the mixing chamber from multiple directions. Repeating this process multiple times can clean the adhering substances on the inner wall of the mixing chamber.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the mixing hopper of this utility model;
[0021] Figure 3 This is a schematic diagram of the overall structure of the stirring rod of this utility model;
[0022] Figure 4 This is a schematic diagram of the overall structure of the cleaning component of this utility model;
[0023] Figure 5 This is a schematic diagram of the overall structure of the vibration component of this utility model;
[0024] Figure 6 This is a schematic diagram of the overall structure of the drive shaft of this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 1. Mixing chamber; 11. Valve; 12. Vibration assembly; 121. Vibrator housing; 122. Motor 1; 123. Connecting arm; 124. Vibrating wall; 125. Fixing plate; 241. Push rod; 242. Spring; 243. Crankshaft; 244. Transmission rod; 13. Transmission assembly; 131. Gear 1; 132. Gear 2; 133. Motor 2; 14. Cleaning assembly; 141. Nozzle; 142. Annular water pipe; 143. Water injection pipe; 144. Limiting rod; 145. Motor 3; 146. Collection tray; 147. Lifting rope; 15. Mixing assembly; 151. Mixing shaft; 152. Mixing blade; 153. Scraper; 154. Transmission shaft. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-6As shown, this utility model is an easy-to-clean organic compound fertilizer mixing bin, including a mixing bin 1. Four sets of vibration components 12 are provided on the outer surface of the mixing bin 1. A stirring component 15 is provided inside the mixing bin 1. A cleaning component 14 is provided above the stirring component 15. A transmission component 13 is fixedly connected to the top of the mixing bin 1. A valve 11 is fixedly connected to the bottom of the mixing bin 1.
[0029] Vibration assembly 12 includes a vibrator housing 121 and a vibrating wall 124. A hole is formed on the outer surface of the vibrator housing 121. A motor 122 is fixedly connected to the outer surface of the vibrator housing 121. A crankshaft 243 is rotatably connected within the hole on the vibrator housing 121. The output end of the motor 122 is fixedly connected to the front of the crankshaft 243 via a coupling. A transmission rod 244 is rotatably connected to the center of the crankshaft 243. A fixing plate 125 is fixedly connected inside the vibrator housing 121. Two pipe walls are fixedly connected to the side of the fixing plate 125 near the mixing chamber 1. Springs are fitted inside both pipe walls. 242, two springs 242 are fixedly connected to the side of the vibrating wall 124 away from the mixing chamber 1 on the side of the vibrating wall 124 away from the mixing chamber 1. A push rod 241 is fixedly connected to the side of the vibrating wall 124 away from the mixing chamber 1. The side of the push rod 241 away from the vibrating wall 124 is rotatably connected to the side of the transmission rod 244 away from the crankshaft 243. Through the four sets of vibration components 12, four sets of motors 122 are started simultaneously to drive the crankshaft 243 to rotate. The crankshaft 243 drives the vibrating wall 124 fixed to the push rod 241 to continuously hit the outer surface of the mixing chamber 1 through the transmission rod 244, causing the adhering material on the inner wall of the mixing chamber 1 to fall off.
[0030] The cleaning assembly 14 includes an annular water pipe 142. Three limiting rods 144 and a water injection pipe 143 are fixedly connected to the top of the annular water pipe 142. Several nozzles 141 are fixedly connected to the bottom of the annular water pipe 142. A support base 1 is fixedly connected to the top of the mixing chamber 1. A motor 3 145 is fixedly connected to the top of the support base 1. A collection tray 146 is fixedly connected to the output end of the motor 3 145. A lifting rope 147 is wound inside the collection tray 146. One end of the lifting rope 147 passes through the mixing chamber 1 and extends to the top of the annular water pipe 142 for fixed connection. Several nozzles 141 facing the inner wall of the mixing chamber 1 are provided at the bottom of the annular water pipe 142. The nozzles 141 facing the inner wall of the mixing chamber 1 can make the water flow more powerful to clean the inner wall of the mixing chamber 1. The lifting rope 147 fixed to the top of the annular water pipe 142 can be unwound by the collection tray 146 to realize the up and down movement of the annular water pipe 142 to clean the inner wall of the mixing chamber 1 in all directions.
[0031] The stirring assembly 15 includes a drive shaft 154. A hole 2 is opened at the center of the top of the mixing chamber 1. The inner wall of the hole 2 is rotatably connected to the outer surface of the drive shaft 154. Several stirring shafts 151 are fixedly connected to the outer surface of the drive shaft 154. Several stirring blades 152 are fixedly connected to the top and bottom of the stirring shafts 151. Four scrapers 153 are fixedly connected to the bottom outer surface of the drive shaft 154.
[0032] The water injection pipe 143 and the three limiting rods 144 all penetrate the top of the mixing chamber 1 and extend to the outside. The water injection pipe 143 and the three limiting rods 144 are all slidably connected to the top of the mixing chamber 1.
[0033] The transmission assembly 13 includes a first gear 131 and a second gear 132. A second support base is fixedly connected to the center of the top of the mixing chamber 1. A second motor 133 is fixedly connected to the top of the second support base. The second gear 132 is fixedly connected to the bottom output end of the second motor 133. The first gear 131 and the second gear 132 are meshed together.
[0034] Two connecting arms 123 are fixedly connected to the top of the vibrator housing 121, and the tops of the two connecting arms 123 are fixedly connected to the top of the mixing chamber 1.
[0035] The outer surfaces of the four scrapers 153 are in contact with the inner wall of the mixing chamber 1, the annular water pipe 142 is located above the stirring shaft 151, and the several stirring blades 152 are all arc-shaped.
[0036] One specific application of this embodiment is:
[0037] When cleaning the mixing chamber 1 is required, the motors 122 of the four vibration components 12 are started simultaneously. After the motors 122 start, they drive the crankshaft 243 to rotate. The crankshaft 243 drives the vibrating wall 124 to reciprocate through the transmission rod 244. Since the push rod 241 and the vibrating wall 124 are fixed together, the push rod 241 will drive the push rod 241 to reciprocate together. When the vibrating wall 124 comes into contact with the surface of the mixing chamber 1 during the movement, it will collide. This reciprocating motion can continuously generate a vibration effect. Since there are two springs 242 fixed on the side of the vibrating wall 124 away from the mixing chamber 1, the vibrating wall 124 will squeeze the springs 242 when it moves away from the mixing chamber 1. The springs 242 can assist the vibrating wall 124 to move back to the position of the mixing chamber 1 under the action of elasticity. Furthermore, the outer side of the vibrating wall 124 contacts and slides with the inner side of the vibrator housing 121, thus limiting the movement of the vibrating wall 124 and making the vibrating wall 124 move in a linear manner.
[0038] Turning on motor 2 133 causes gear 2 132 to rotate, which in turn drives gear 1 131 to rotate. Gear 1 131 then drives the scraper 153 on the drive shaft 154 to rotate, removing residue that has fallen off due to vibration. At this time, a water pipe is connected to the water injection pipe 143, and water flows through the water injection pipe 143 into the annular water pipe 142. The water in the annular water pipe 142 flows through several nozzles 141 to rinse the inner wall of the mixing chamber 1. Motor 3 145 is then started, which drives the collection tray 146 to rotate counterclockwise. The collection tray 146 unwinds the lifting rope 147 and slowly lowers it, while the annular water pipe 142 slowly moves downwards under its own weight. The limiting rod 144 slides down along the circular hole at the top of the mixing chamber 1, following the annular water pipe 142, thereby enabling the annular water pipe 142 to move horizontally and smoothly, and to rinse the inner wall of the mixing chamber 1 from multiple directions. The motor 145 rotates clockwise to drive the collecting plate 146 to reel in the lifting rope 147, while the annular water pipe 142 moves upward. This process is repeated until the annular water pipe 142 has rinsed the inner wall of the mixing chamber 1 multiple times. After the cleaning is completed, the motor 145 rotates clockwise to drive the collecting plate 146 to reel in the lifting rope 147. The annular water pipe 142 is located above the stirring shaft 151 and will not affect the normal stirring operation.
[0039] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with this embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0040] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. The present utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An easy-to-clean organic compound fertilizer mixing bin, characterized in that: Including the mixing bin (1), four groups of vibration components (12) are arranged on the outer surface of the mixing bin (1), a stirring component (15) is arranged in the mixing bin (1), a cleaning component (14) is arranged above the stirring component (15), and a transmission component (13) is fixedly connected to the top of the mixing bin (1); The vibration component (12) comprises a vibration motor shell (121) and a vibration wall (124), a hole one is formed in the outer surface of the vibration motor shell (121), a motor one (122) is fixedly connected to the outer surface of the vibration motor shell (121), a crankshaft (243) is rotatably connected to the hole one on the vibration motor shell (121), the output end of the back of the motor one (122) is fixedly connected to the front of the crankshaft (243) through a shaft coupling, a transmission rod (244) is rotatably connected to the center of the crankshaft (243), and a push rod (241) is fixedly connected to the side of the vibration wall (124) away from the mixing bin (1).
2. The easily-cleaned organic compound fertilizer mixing bin according to claim 1, characterized in that, The cleaning component (14) comprises an annular water pipe (142), three limiting rods (144) and a water injection pipe (143) are fixedly connected to the top of the annular water pipe (142), a plurality of nozzles (141) are fixedly connected to the bottom of the annular water pipe (142), a support base one is fixedly connected to the top of the mixing bin (1), a motor three (145) is fixedly connected to the top of the support base one, a collection disc (146) is fixedly connected to the output end of the motor three (145), a lifting rope (147) is wound in the collection disc (146), and one end of the bottom of the lifting rope (147) penetrates through the mixing bin (1) and extends to the top of the annular water pipe (142) and is fixedly connected.
3. The easily-cleaned organic compound fertilizer mixing bin according to claim 2, characterized in that, The stirring component (15) comprises a transmission shaft (154), a hole two is formed in the center of the top of the mixing bin (1), the inner wall of the hole two is rotatably connected to the outer surface of the transmission shaft (154), a plurality of stirring shafts (151) are fixedly connected to the outer surface of the transmission shaft (154), a plurality of stirring blades (152) are fixedly connected to the top and the bottom of each stirring shaft (151), and four scraper rods (153) are fixedly connected to the outer surface of the bottom of the transmission shaft (154).
4. The easily-cleaned organic compound fertilizer mixing bin according to claim 3, characterized in that, The water injection pipe (143) and the three limiting rods (144) penetrate through the top of the mixing bin (1) and extend to the outside, and the water injection pipe (143) and the three limiting rods (144) are slidably connected to the top of the mixing bin (1).
5. The easily-cleaned organic compound fertilizer mixing bin according to claim 4, characterized in that, The transmission component (13) comprises a gear one (131) and a gear two (132), a support base two is fixedly connected to the center of the top of the mixing bin (1), a motor two (133) is fixedly connected to the top of the support base two, the bottom output end of the motor two (133) is fixedly connected to the gear two (132), and the gear one (131) is meshedly connected with the gear two (132).
6. The easily-cleaned organic compound fertilizer mixing bin according to claim 4, characterized in that, The vibration machine shell (121) top is fixedly connected with two connecting arms (123), and the two connecting arms (123) top are fixedly connected with the mixing bin (1) top.
7. The easily-cleaned organic compound fertilizer mixing bin according to claim 6, characterized in that, The mixing bin (1) bottom is fixedly connected with a valve (11), the outer surfaces of the four scraping rods (153) are in contact with the mixing bin (1) inner wall, the annular water pipe (142) is arranged above the stirring shaft (151), and the plurality of stirring blades (152) are arranged in an arc shape.