Dispersing equipment for element water-soluble fertilizer processing
By optimizing the fixing structure of the shear head and the design of the mixing components, the problems of inconvenient shear head replacement and unstable mixing tank were solved, achieving efficient and uniform fertilizer dispersion, and improving product quality and ease of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-06
AI Technical Summary
The existing dispersion equipment for processing water-soluble fertilizers is inconvenient to replace with shear heads, complicated to operate, and the mixing tank is unstable during the mixing process, resulting in poor dispersion effect and low product quality.
The shear head fixing structure, which uses a locking block and spring design, combined with the positioning pin and limit block, enables quick replacement and stable fixation of the shear head; the combination of a two-way screw and handwheel ensures stable clamping of materials of different sizes and hardness; and the support arm and soft pad prevent material damage.
It improves the efficiency of shear head replacement and ease of operation, ensures the uniformity and stability of dispersion effect, enhances product quality, and strengthens the versatility and safety of the equipment.
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Figure CN223969885U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fertilizer processing technology, and particularly to a dispersion device for processing water-soluble elemental fertilizers. Background Technology
[0002] The core function of dispersion equipment for processing water-soluble element fertilizers is to solve common problems in traditional fertilizer mixing processes, such as component agglomeration, incomplete dissolution, and poor stability. It uses mechanical force to uniformly disperse fertilizer particles to the micron or nanometer scale, thereby improving product quality. For example, in the production of humic acid-containing suspension fertilizers, traditional mixing equipment struggles to break large particles down to below 10 micrometers, leading to stratification and sedimentation during storage. Dispersion equipment, through high-speed shearing and grinding technology, significantly improves the uniformity and stability of the suspension. Furthermore, when processing chelated trace elements (such as iron and zinc), the equipment avoids clumping caused by excessively high local concentrations, ensuring uniform absorption by crops. This equipment is also suitable for the rapid dispersion of poorly soluble substances (such as phosphates), reducing dissolution time from 30 minutes to 5 minutes, meeting the high-efficiency requirements of drip irrigation systems.
[0003] Existing dispersion equipment achieves its dispersion function through the synergistic effect of hydraulic systems, mixing components, and transmission structures.
[0004] In existing technologies, shear heads are mostly fixed by screws, which require additional tools for disassembly and are inconvenient to replace. Therefore, there is a need for a dispersion device for processing water-soluble fertilizers that can efficiently and conveniently replace the shear head. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a dispersion device for processing water-soluble fertilizers. Existing technologies suffer from drawbacks such as inconvenient shear head replacement, complex operation, and unstable mixing tank during the mixing process. This invention improves the working efficiency and ease of operation of the equipment through optimized design.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dispersion device for processing water-soluble element fertilizers, comprising a base, a hydraulic rod fixedly connected to the upper surface of the base, an output end of the hydraulic rod fixedly connected to a housing, and a stirring assembly disposed inside the housing;
[0007] The stirring assembly includes a transmission rod, one end of which is rotatably connected to the inside of the housing. A groove is formed on the lower side of the transmission rod, and a spring is fixedly connected to the inner wall of the groove. A locking block is fixedly connected to one end of the spring, and a connecting rod is provided inside the locking block. Both ends of the connecting rod are slidably connected to the inside of the transmission rod. A hemisphere is provided inside the groove, and a connecting column is fixedly connected to the lower surface of the hemisphere. A slider is slidably connected to the outer wall of the connecting column, a positioning column is fixedly connected to the lower surface of the connecting column, a limit block is fixedly connected to the outer wall of the positioning column, and a shearing head is fixedly connected to the lower surface of the positioning column.
[0008] Furthermore, a bushing is fixedly connected to the outer wall of the hydraulic rod, and a connecting shaft is slidably connected inside the bushing. One end of the connecting shaft is fixedly connected to the lower surface of the housing, and a limit ring is fixedly connected to one end of the connecting shaft.
[0009] Furthermore, a motor is fixedly connected to the lower surface of the housing, and a pulley is fixedly connected to the output end of the motor through the housing. A second pulley is fixedly connected to the upper end of the transmission rod, and a belt is used to drive the second pulley and the first pulley.
[0010] Furthermore, a connecting cover is fixedly connected to the lower surface of the housing, and the outer wall of the transmission rod is rotatably connected inside the connecting cover.
[0011] Furthermore, a fixing block is fixedly connected to the outer wall of the hydraulic rod, a fixing rod is fixedly connected inside the fixing block, and a bidirectional lead screw is rotatably connected inside the fixing block.
[0012] Furthermore, a limit ring two is fixedly connected to one end of the fixed rod, a handwheel is fixedly connected to one end of the bidirectional screw, and a limit ring three is threadedly connected to the outer wall of the bidirectional screw.
[0013] Furthermore, a support arm is slidably connected to the outer wall of the fixed rod, the outer wall of the bidirectional screw is threadedly connected to the inside of the support arm, and a connecting block is fixedly connected to one side of the outer wall of the bidirectional screw.
[0014] Furthermore, a second spring is fixedly connected to one side of the inner wall of the connecting block, and a soft pad is fixedly connected to one end of the second spring. The outer wall of the soft pad is disposed on one side of the connecting block.
[0015] This utility model has the following beneficial effects:
[0016] In this invention, the design of a locking block and spring between the shearing head and the transmission rod allows for quick fixing and release of the shearing head without the need for additional tools. This design not only simplifies the replacement process but also significantly improves work efficiency. Furthermore, the combined use of the positioning column and limiting block ensures stability and uniformity during the shearing process, further enhancing the dispersion effect and enabling fertilizer particles to be more evenly dispersed to the micron or nanometer level, thereby improving product quality.
[0017] In this invention, the combination of a bidirectional lead screw and a handwheel allows users to easily adjust the clamping force to accommodate materials of different sizes and hardnesses. The support arm and soft pad ensure clamping stability while effectively preventing damage to the material. This design not only improves the versatility and adaptability of the equipment but also enhances operational convenience and safety, making the equipment easier to maintain and use. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of a dispersion device for processing water-soluble element fertilizers proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the shear head structure of a dispersing device for processing water-soluble elemental fertilizers proposed in this utility model;
[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0021] Figure 4 This is a schematic diagram of the belt structure of a dispersion device for processing water-soluble element fertilizers proposed in this utility model;
[0022] Figure 5 This is a schematic diagram of the soft pad structure of a dispersion device for processing water-soluble element fertilizers proposed in this utility model;
[0023] Figure 6 for Figure 5 Enlarged view of point B in the middle.
[0024] Legend:
[0025] 1. Base; 2. Hydraulic rod; 3. Bushing; 4. Connecting shaft; 5. Limiting ring one; 6. Housing; 7. Motor; 8. Pulley one; 9. Belt; 10. Pulley two; 11. Connecting cover; 12. Transmission rod; 13. Groove; 14. Spring one; 15. Clamping block; 16. Connecting rod; 17. Hemisphere; 18. Connecting column; 19. Slider; 20. Positioning column; 21. Limiting block; 22. Shear head; 23. Fixing block; 24. Fixing rod; 25. Limiting ring two; 26. Two-way lead screw; 27. Handwheel; 28. Limiting ring three; 29. Support arm; 30. Connecting block; 31. Spring two; 32. Soft pad. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Reference Figures 1-3 This utility model provides an embodiment of a dispersion device for processing water-soluble elemental fertilizers, comprising a base 1, a hydraulic rod 2 fixedly connected to the upper surface of the base 1, an output end of the hydraulic rod 2 fixedly connected to a housing 6, and a stirring assembly disposed inside the housing 6; the stirring assembly includes a transmission rod 12, one end of which is rotatably connected inside the housing 6, a groove 13 is provided on the lower side inside the transmission rod 12, a spring 14 is fixedly connected to the inner wall of the groove 13, a locking block 15 is fixedly connected to one end of the spring 14, a connecting rod 16 is disposed inside the locking block 15, and the two ends of the connecting rod 16 are connected... All are slidably connected inside the transmission rod 12. A hemisphere 17 is provided inside the groove 13. A connecting post 18 is fixedly connected to the lower surface of the hemisphere 17. A slider 19 is slidably connected to the outer wall of the connecting post 18. A positioning post 20 is fixedly connected to the lower surface of the connecting post 18. A limit block 21 is fixedly connected to the outer wall of the positioning post 20. A shear head 22 is fixedly connected to the lower surface of the positioning post 20. A bushing 3 is fixedly connected to the outer wall of the hydraulic rod 2. A connecting shaft 4 is slidably connected inside the bushing 3. One end of the connecting shaft 4 is fixedly connected to the lower surface of the housing 6. A limit ring 5 is fixedly connected to one end of the connecting shaft 4.
[0028] Specifically, inside the groove 13, spring 14 and locking block 15 lock the hemisphere 17. When the shear head 22 needs to be replaced, push the bottom of the shear head 22 upward. The positioning post 20, slider 19, connecting post 18, and hemisphere 17 move upward simultaneously. The slider 19 causes the locking block 15 to push the spring 14 to retract. The locking block 15 slides below the slider 19, and the spring 14 returns to its original position. At this time, stop pushing the shear head 22 and move it downward. The locking block 15 pushes the slider 19 upward and enters the groove below the hemisphere 17 to fit. Due to gravity, the slider 19 causes the locking block 15 to push the spring 14 to retract. At this time, the shear head component can be directly removed for cleaning or replacement. When the machine needs to be used, raise the output end of the hydraulic rod 2 to raise the machine housing 6 to a suitable height. After placing the mixing tank in place, lower the output end of the hydraulic rod 2 to lower the shear head into the mixing tank. The connecting shaft 4 inside the bushing 3 on the outer wall of the hydraulic rod 2 is slidably connected and has a limit ring 5 at one end to limit the range and prevent the hydraulic rod 2 from rotating accidentally.
[0029] Reference Figures 4-6 A motor 7 is fixedly connected to the lower surface of the housing 6. A pulley 8 is fixedly connected to the output end of the motor 7 through the housing 6. A pulley 10 is fixedly connected to the upper end of the transmission rod 12. A belt 9 is connected between the pulley 10 and the pulley 8. A connecting cover 11 is fixedly connected to the lower surface of the housing 6. The outer wall of the transmission rod 12 is rotatably connected to the inside of the connecting cover 11. A fixing block 23 is fixedly connected to the outer wall of the hydraulic rod 2. A fixing rod 24 is fixedly connected inside the fixing block 23. A two-way lead screw 26 is rotatably connected inside the fixing block 23. One end of the fixed rod 24 is fixedly connected to a limit ring 25, and one end of the double-acting screw 26 is fixedly connected to a handwheel 27. The outer wall of the double-acting screw 26 is threadedly connected to a limit ring 28. The outer wall of the fixed rod 24 is slidably connected to a support arm 29. The outer wall of the double-acting screw 26 is threadedly connected to the inside of the support arm 29. A connecting block 30 is fixedly connected to one side of the outer wall of the double-acting screw 26. A spring 31 is fixedly connected to one side of the inner wall of the connecting block 30. A soft pad 32 is fixedly connected to one end of the spring 31. The outer wall of the soft pad 32 is located on one side of the connecting block 30.
[0030] Specifically, a motor 7 is fixedly connected to the lower surface of the casing 6. When the motor 7 starts, it drives the pulley 8 to rotate. Through the belt 9 and the pulley 10, the transmission rod 12 inside the cover 11 on the lower surface of the casing 6 rotates. The groove 13 at one end of the transmission rod 12 drives the limiting block 21 and the shearing head 22 to rotate. The hydraulic rod 2 has an outer wall fixing block 23. Inside the fixing block 23, there is a fixing rod 24 and a rotating bidirectional lead screw 26. One end of the bidirectional lead screw 26 is fixedly connected to a handwheel 27. The handwheel 27 rotates counterclockwise, driving the bidirectional lead screw 26 to adjust the clamping force through the limiting ring 28 and the limiting ring 25. The outer wall support arm 29 connected to the fixing rod 24 has a connecting block 30 on one side. Inside the connecting block 30, the spring 31 connects to the soft pad 32 to prevent pinching. The spring force of the spring 31 can be adaptively adjusted according to the size and shape of the mixing tank.
[0031] Working principle: When the equipment starts, the hydraulic rod 2 is connected to the base 1 and the housing 6, and the housing 6 rises and falls with the movement of the hydraulic rod; the shaft 4 is slidably connected inside the bushing 3 on the outer wall of the hydraulic rod 2, and one end is limited by a limit ring 5 to restrict the range and prevent the hydraulic rod 2 from rotating accidentally; when the motor 7 starts, it drives the pulley 8 to rotate, which is transmitted through the belt 9 and the pulley 10, causing the transmission rod 12 inside the connecting cover 11 on the lower surface of the housing 6 to rotate. The groove 13 at one end of the transmission rod 12 drives the limit block 21 and the shearing head 22 to rotate; the spring 14 inside the groove 13 is locked in place by the locking block 15. When the shear head 22 needs to be replaced, push the bottom of the shear head 22 upwards. The positioning post 20, slider 19, connecting post 18, and hemisphere 17 move upwards simultaneously. The slider 19 causes the locking block 15 to push the spring 14 to retract. The locking block 15 slides below the slider 19, and the spring 14 returns to its original position. At this time, stop pushing the shear head 22 and move it downwards. The locking block 15 pushes the slider 19 upwards and enters the groove below the hemisphere 17 to fit together. Due to gravity, the slider 19 causes the locking block 15 to push the spring 14 to retract. At this time, the shear head part can be directly removed for cleaning or replacement.
[0032] The hydraulic rod 2 is externally connected to a fixing block 23. Inside the fixing block 23, there is a fixing rod 24 and a rotating bidirectional lead screw 26. The bidirectional lead screw 26 is connected to a handwheel 27. The handwheel 27 rotates counterclockwise to drive the bidirectional lead screw 26. The clamping force is adjusted by the limiting ring 3 28 and the limiting ring 25. The fixing rod 24 is connected to the outer wall support arm 29. One side of the connecting block 30 has a spring 2 31 connected to a soft pad 32 to avoid pinching. The spring force of the spring 2 31 can be adaptively adjusted according to the size and shape of the mixing tank to ensure stable clamping.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An element water-soluble fertilizer processing dispersion device comprising a base (1), characterized in that: The base (1) upper surface is fixedly connected with a hydraulic rod (2), the output end of the hydraulic rod (2) is fixedly connected with a machine shell (6), the machine shell (6) is internally provided with a stirring assembly; The stirring assembly includes a transmission rod (12), one end of the transmission rod (12) is rotatably connected in the machine shell (6), a recess (13) is formed in the lower side of the transmission rod (12), a spring (14) is fixedly connected to the inner wall of the recess (13), one end of the spring (14) is fixedly connected with a clamping block (15), the clamping block (15) is internally provided with a connecting rod (16), both ends of the connecting rod (16) are slidably connected in the transmission rod (12), a hemisphere (17) is arranged in the recess (13), a connecting column (18) is fixedly connected to the lower surface of the hemisphere (17), a sliding block (19) is slidably connected to the outer wall of the connecting column (18), a positioning column (20) is fixedly connected to the lower surface of the connecting column (18), a limiting block (21) is fixedly connected to the outer wall of the positioning column (20), and a shearing head (22) is fixedly connected to the lower surface of the positioning column (20).
2. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 1, characterized in that: The outer wall of the hydraulic rod (2) is fixedly connected with a shaft sleeve (3), the shaft sleeve (3) is slidably connected with a connecting shaft (4), one end of the connecting shaft (4) is fixedly connected to the lower surface of the machine shell (6), and one end of the connecting shaft (4) is fixedly connected with a limiting ring (5).
3. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 1, characterized in that: The lower surface of the machine shell (6) is fixedly connected with a motor (7), the output end of the motor (7) penetrates through the machine shell (6) and is fixedly connected with a belt pulley (8), the upper end of the transmission rod (12) is fixedly connected with a belt pulley (10), and the belt pulley (10) and the belt pulley (8) are transmissionally connected with a belt (9).
4. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 3, characterized in that: The lower surface of the machine shell (6) is fixedly connected with a connecting cover (11), and the outer wall of the transmission rod (12) is rotatably connected in the connecting cover (11).
5. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 1, characterized in that: The outer wall of the hydraulic rod (2) is fixedly connected with a fixed block (23), the inner part of the fixed block (23) is fixedly connected with a fixed rod (24), and the inner part of the fixed block (23) is rotatably connected with a bidirectional screw rod (26).
6. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 5, characterized in that: One end of the fixed rod (24) is fixedly connected with a limiting ring (25), one end of the bidirectional screw rod (26) is fixedly connected with a hand wheel (27), and the outer wall of the bidirectional screw rod (26) is threadedly connected with a limiting ring (28).
7. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 6, characterized in that: The outer wall of the fixed rod (24) is slidably connected with an arm (29), the outer wall of the bidirectional screw rod (26) is threadedly connected in the inner part of the arm (29), and one side of the outer wall of the bidirectional screw rod (26) is fixedly connected with a connecting block (30).
8. The dispersing apparatus for processing an elemental water-soluble fertilizer according to claim 7, characterized in that: One side of the inner wall of the connecting block (30) is fixedly connected with a spring (31), one end of the spring (31) is fixedly connected with a soft pad (32), and the outer wall of the soft pad (32) is arranged on one side of the connecting block (30).