Reaction kettle for uniformly dispersing materials

By designing a dispersion cylinder, a cross-shaped baffle, and a motor-driven gear ring structure in the reactor, the problem of uneven material dispersion was solved, improving mixing efficiency and stability.

CN223969932UActive Publication Date: 2026-03-06WUXI KELANT MASCH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520600712.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-06
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

The existing reactor cannot disperse the material at multiple points during feeding, resulting in the inability to distribute it evenly in a short time, which affects the mixing efficiency.

Method used

A combined structure of a dispersing cylinder, a cross-shaped partition, a discharge hole, a motor, gears, and a gear ring was designed. The motor drives the gears to rotate the gear ring and the dispersing cylinder, so that the material is thrown out through the discharge hole and evenly distributed.

Benefits of technology

It achieves uniform doping distribution among materials, improves mixing efficiency, and enhances the stability of the dispersion cylinder through the support structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223969932U_ABST
    Figure CN223969932U_ABST
Patent Text Reader

Abstract

The reaction kettle comprises a kettle body, the upper surface of the kettle body is rotatably connected with a dispersion cylinder, the inner wall of the dispersion cylinder is fixedly connected with a cross-shaped partition plate used for dividing the interior of the dispersion cylinder into a closed space, and the outer surface of the dispersion cylinder is provided with annularly arranged discharge holes. A motor is mounted on the upper surface of the kettle body, a gear is mounted at the output end of the motor, and a gear ring is meshed outside the gear. According to the device, the dispersing barrel, the cross-shaped partition plates, the discharging holes, the motor, the gear and the gear ring are matched, the dispersing barrel can be divided into a plurality of material storage spaces through the cross-shaped partition plates, when the motor works to drive the gear to rotate, the gear can drive the gear ring to rotate, meanwhile, the dispersing barrel can rotate, and materials in the dispersing barrel can be thrown out from the discharging holes; the thrown materials can be doped and stacked together, so that the materials can be uniformly doped and distributed, and the mixing efficiency of the materials is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of reaction vessel technology, and in particular to a reaction vessel for uniformly dispersing materials. Background Technology

[0002] As an important piece of equipment widely used in many industries such as chemical, pharmaceutical, and food, reaction vessels provide a specific environment for chemical reactions. They are usually made of materials such as stainless steel, carbon steel, or enamel to meet the requirements of different chemical reactions for corrosion resistance and high temperature resistance. Different types of reaction vessels are suitable for different types of chemical reactions.

[0003] Current reactors typically have only one feed port, which prevents materials from being added in a multi-point dispersion manner when entering the reactor. Instead, the materials accumulate rapidly in a limited area below the feed port. When multiple components are added simultaneously, the lack of multi-directional dispersion pathways makes it difficult for the materials to be evenly distributed in a short time, further affecting the mixing efficiency between the materials. To address this issue, we propose a reactor for uniformly dispersing materials. Utility Model Content

[0004] The purpose of this application is to provide a reaction vessel for uniformly dispersing materials to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A reaction vessel for uniformly dispersing materials includes a vessel body, a dispersion cylinder rotatably connected to the upper surface of the vessel body, a cross-shaped partition plate fixedly connected to the inner wall of the dispersion cylinder for dividing the interior of the dispersion cylinder into a sealed space, and annularly arranged discharge holes on the outer surface of the dispersion cylinder. A motor is installed on the upper surface of the vessel body, and a gear is installed at the output end of the motor. A gear ring meshes with the outside of the gear, and the inner ring of the gear ring is connected to the outer surface of the dispersion cylinder.

[0007] In a further embodiment, a conical guide block is fixedly connected to the inner bottom wall of the dispersion cylinder.

[0008] In a further embodiment, an arc-shaped frame is fixedly connected to the inner wall of the vessel, and the top of the arc-shaped frame is located above the discharge hole.

[0009] In a further embodiment, the upper surface of the dispersion cylinder is connected to an annularly arranged feed pipe, and a sealing plug is provided at the top of each feed pipe.

[0010] In a further embodiment, an annular frame is fixedly connected to the outer surface of the dispersion cylinder, and annularly arranged support plates are slidably connected to the inner wall of the annular frame, with the bottom end of each support plate connected to the upper surface of the vessel body.

[0011] In a further embodiment, an annular plate is fixedly connected to the outer surface of the vessel body, and annularly arranged support legs are fixedly connected to the bottom surface of the annular plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This application utilizes a dispersion cylinder, a cross-shaped partition, a discharge hole, a motor, gears, and a gear ring to divide the dispersion cylinder into multiple storage spaces. When the motor operates, it drives the gears to rotate, which in turn drives the gear ring to rotate. Simultaneously, the dispersion cylinder rotates, and the material inside the dispersion cylinder is thrown out through the discharge hole. The thrown-out material mixes and accumulates together, allowing for uniform mixing and further improving the mixing efficiency between materials.

[0014] The arc-shaped frame can shield the ejected material to prevent it from accumulating on the inner edge of the vessel. The combination of the ring frame and the support plate can further support the dispersion cylinder, thereby improving its stability during rotation. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall three-dimensional structure of the reactor for uniformly dispersing materials.

[0016] Figure 2 A three-dimensional structural schematic diagram of the orthographic section of the reactor body for uniformly dispersing materials.

[0017] Figure 3 A three-dimensional structural diagram of the dispersion cylinder of a reaction vessel for uniformly dispersing materials.

[0018] Figure 4 A three-dimensional structural schematic diagram of the dispersion cylinder of a reaction vessel for uniformly dispersing materials, viewed from a top sectional view.

[0019] In the diagram: 1. Kettle body; 2. Motor; 3. Gear; 4. Dispersion cylinder; 5. Support plate; 6. Gear ring; 7. Annular plate; 8. Annular frame; 9. Arc frame; 10. Sealing plug; 11. Feed pipe; 12. Discharge hole; 13. Cross partition; 14. Conical guide block; 15. Support leg. Detailed Implementation

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 In this utility model, a reaction vessel for uniformly dispersing materials includes a vessel body 1. A dispersion cylinder 4 is rotatably connected to the upper surface of the vessel body 1. A cross-shaped partition 13 for dividing the interior of the dispersion cylinder 4 into a sealed space is fixedly connected to the inner wall of the dispersion cylinder 4. The cross-shaped partition 13 can divide the interior space of the dispersion cylinder 4, thereby allowing different materials to be stored separately. A ring-shaped feed pipe 11 is connected to the upper surface of the dispersion cylinder 4. Each feed pipe 11 is provided with a sealing plug 10 at its top. The feed pipe 11 facilitates the addition of materials into the interior of the dispersion cylinder 4 by the operator. At the same time, the sealing plug 10 can seal the feed pipe 11 to prevent debris from falling into the interior of the dispersion cylinder 4. A ring-shaped plate 7 is fixedly connected to the outer surface of the vessel body 1. A ring-shaped support leg 15 is fixedly connected to the bottom surface of the ring-shaped plate 7. The cooperation between the ring-shaped plate 7 and the support leg 15 can form a stable support effect for the vessel body 1.

[0023] The outer surface of the dispersion cylinder 4 has annularly arranged discharge holes 12. A motor 2 is mounted on the upper surface of the vessel body 1. A gear 3 is mounted on the output end of the motor 2. A gear ring 6 meshes with the outer surface of the gear 3. The inner ring of the gear ring 6 is connected to the outer surface of the dispersion cylinder 4. When the motor 2 operates, it drives the connected gear 3 to rotate at high speed. Due to the precise meshing of the gear 3 and the gear ring 6, and the close mechanical transmission relationship between them, the gear 3 can efficiently drive the gear ring 6 to rotate along a predetermined track. The gear ring 6 is also firmly connected to the dispersion cylinder 4, thus the dispersion cylinder 4 will rotate together with... The material inside the dispersing cylinder 4 begins to rotate in a circular motion. When the dispersing cylinder 4 rotates at high speed, it will be subjected to a significant centrifugal force. Under the propulsion of the centrifugal force, the material will be continuously discharged from the pre-set discharge hole 12 on the surface of the dispersing cylinder 4. As the dispersing cylinder 4 rotates continuously, the material discharged from the discharge hole 12 will be thrown to the bottom of the vessel body 1 at different angles and speeds under the action of inertia. At the same time, the materials falling at different positions at the bottom of the vessel body 1 will collide and mix with each other to achieve uniform mixing, which can further ensure the mixing efficiency between materials.

[0024] A conical guide block 14 is fixedly connected to the inner bottom wall of the dispersion cylinder 4. The conical guide block 14 can guide the material inside the dispersion cylinder 4, ensuring that all the material is close to the discharge hole 12. An arc frame 9 is fixedly connected to the inner wall of the vessel body 1. The top of the arc frame 9 is located above the discharge hole 12. The arc frame 9 can block the ejected material to prevent the material from accumulating on one side of the bottom edge of the vessel body 1.

[0025] An annular frame 8 is fixedly connected to the outer surface of the dispersion cylinder 4. A ring-shaped support plate 5 is slidably connected to the inner wall of the annular frame 8. The bottom end of each support plate 5 is connected to the upper surface of the vessel body 1. By using the cooperation between the annular frame 8 and the support plate 5, the top of the dispersion cylinder 4 can be further supported and reinforced, thereby enhancing the stability of the dispersion cylinder 4 when it rotates.

[0026] The working principle of this application is as follows: When in use, different materials are added into the sealed space inside the dispersion cylinder 4, and then the motor 2 is started. The motor 2 drives the gear 3 to rotate, and the gear 3 drives the gear ring 6 to rotate. At the same time, the dispersion cylinder 4 will rotate. When the dispersion cylinder 4 rotates, the materials inside will generate centrifugal force, and the materials will be gradually thrown out from the discharge hole 12. As the dispersion cylinder 4 rotates, the thrown-out materials will mix and accumulate together, which can make the materials evenly mixed and distributed, further improving the mixing efficiency between the materials.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A reactor for uniformly dispersing a material, characterized by: The utility model relates to a dispersing device, including cauldron body (1), the upper surface rotation connection of cauldron body (1) has dispersion cylinder (4), the inner wall fixed connection of dispersion cylinder (4) is used for dividing the closed space of dispersion cylinder (4) inside cross partition (13), the outer surface of dispersion cylinder (4) is opened the annular arrangement of discharge hole (12), the upper surface of cauldron body (1) is installed motor (2), the output of motor (2) is installed gear (3), the outside engagement of gear (3) has gear ring (6), the inner ring of gear ring (6) is connected with the outer surface of dispersion cylinder (4).

2. The reactor of claim 1 wherein: The inner bottom wall of the dispersion cylinder (4) is fixedly connected with a conical flow guide block (14).

3. The reactor of claim 1 wherein: The inner wall of the cauldron body (1) is fixedly connected with an arc-shaped frame (9), and the top end of the arc-shaped frame (9) is located above the discharge hole (12).

4. The reactor of claim 1 wherein: The upper surface of the dispersion cylinder (4) is communicated with annularly arranged feed pipes (11), and the top of each feed pipe (11) is provided with a sealing plug (10).

5. The reactor of claim 1 wherein: The outer surface of the dispersion cylinder (4) is fixedly connected with an annular frame (8), the inner wall of the annular frame (8) is slidingly connected with annularly arranged support plates (5), and the bottom end of each support plate (5) is connected with the upper surface of the cauldron body (1).

6. The reactor of claim 1 wherein: The outer surface of the cauldron body (1) is fixedly connected with an annular plate (7), and the bottom surface of the annular plate (7) is fixedly connected with annularly arranged supporting legs (15).