Copper-nickel-sulfonium material production reaction kettle convenient to sample

By introducing a telescopic rod and adjustment mechanism into the reactor, the problem of inconvenient sampling in existing reactors has been solved, enabling efficient stirring and sampling of reaction liquids at different depths, and improving the accuracy of detection and stirring efficiency.

CN223969947UActive Publication Date: 2026-03-06RUIFENG ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing copper-nickel matte production reactors cannot easily sample from different depths, affecting the accuracy of test results.

Method used

By installing a telescopic rod, a stirring mechanism, and an adjustment mechanism in the reactor, sampling and stirring of reaction liquid at different depths can be achieved. This includes adjusting the position of the telescopic rod driving the fixed plate and stirring blades, adjusting the motor to drive the descent of the sampling tube, and using the pump in conjunction with the sampling cup.

Benefits of technology

It enables convenient sampling and efficient stirring of reaction solutions at different depths, improving the accuracy of detection and stirring efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper nickel matte material production reaction kettle convenient to sample, which comprises a reaction kettle body, support bases, a discharge port and a feed port, the support bases are welded on both sides of the bottom end of the reaction kettle body, the discharge port is arranged at the bottom end of the reaction kettle body, and the feed port is arranged on one side of the top end of the reaction kettle body. By starting the adjusting motor, under the action of the adjusting shaft, on one hand, the adjusting block is driven to descend, and under the action of the fixing plate and the telescopic rod, the fixing rod and the driving shaft are driven to descend synchronously, so that the stirring position is convenient to adjust through the operation, and the stirring efficiency is further improved; on the other hand, a movable block is driven to descend, and a sampling pipe synchronously descends under the action of a telescopic pipe, so that a worker can conveniently sample reaction liquid at different depths through the operation, and the accuracy of subsequent detection is improved.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a copper-nickel matte production reaction vessel that facilitates sampling. Background Technology

[0002] Copper-nickel matte is a matte (sulfide) material containing copper and nickel. It is usually an intermediate product obtained in the metallurgical process by smelting copper-nickel ores or waste (such as copper-nickel sludge). The production of copper-nickel matte requires the use of a reaction vessel to facilitate subsequent operations.

[0003] A convenient sampling reactor, as disclosed in announcement number CN213000005U, includes a tank body. An inlet pipe is provided on the upper surface of the tank body, and an outlet pipe is connected to the bottom of the tank body. A motor is installed on the top of the tank body, and the motor is fixedly connected to the top of the tank body via a support frame. A stirring shaft is fixedly connected to the output shaft of the motor. Four stirring blades arranged in a cross shape are fixedly connected to the surface of the stirring shaft. The surface of the stirring blades is configured as a filter screen, and a scraper is provided on one side of each stirring blade. A thermometer is inserted into one side of the top of the tank body, with its end penetrating and extending into the tank body. This invention, through the cooperation of a motor, stirring shaft, stirring blades, sampling tube, and sampling cup, solves the problems of existing reactors being inconvenient for stirring the solution at the bottom and difficult to clean the residual sampling liquid in the sampling tube, which affects the results of subsequent sampling.

[0004] However, the above-mentioned convenient sampling reactor still has the following drawbacks when in use: the above-mentioned existing technology is used because the position of the sampling tube is fixed. Therefore, in actual use, the above operation can only sample from the same depth and cannot draw the reaction liquid at different depths inside the tank, thus affecting the subsequent test results. Utility Model Content

[0005] The purpose of this invention is to provide a copper-nickel matte production reactor that facilitates sampling, thereby solving the problem mentioned in the background art that existing copper-nickel matte production reactors are inconvenient for sampling reaction liquid at different depths during use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a copper-nickel matte production reactor for convenient sampling, comprising a reactor body, a support base, a discharge port, and a feed port. The support base is welded to both sides of the bottom end of the reactor body, the discharge port is provided at the bottom end of the reactor body, and the feed port is provided on one side of the top end of the reactor body.

[0007] Four telescopic rods are fixed to the top of the reactor body, and a fixing plate is fixed to the top of each telescopic rod. A stirring mechanism is installed at the top of the fixing plate. A sampling cup is installed on one side of the reactor body. A liquid pump is installed on one side of the top of the reactor body, and a fixing pipe is fixed to one side of the liquid pump. A telescopic pipe is fixed to one end of the fixing pipe that extends into the reactor body. A sampling pipe is fixed to the top of the telescopic pipe. A conduit is installed on the other side of the liquid pump. An adjustment mechanism is installed on one side of the top of the reactor body.

[0008] When using a copper-nickel matte production reactor that facilitates sampling, the adjustable mechanism, combined with the telescopic tube and sampling tube, allows for easy sampling of the reaction liquid at different depths, thereby improving its practicality.

[0009] Preferably, the stirring mechanism includes a stirring motor, which is mounted on the top of the fixed plate. An adjusting rod is fixed to one side of the stirring motor, and a connecting bevel gear is fixed to the outer side of one end of the adjusting rod. A fixed bevel gear meshes with one side of the connecting bevel gear, and a fixed rod passes through the interior of the fixed bevel gear. A driving bevel gear meshes with the other side of the connecting bevel gear, and a driving shaft passes through the interior of the driving bevel gear. Fixed blocks are fixed to the outer sides of both the fixed rod and the driving shaft, and stirring blades are provided on the outer sides of each fixed block.

[0010] Preferably, the stirring blades are provided in three groups, each group having four stirring blades, and the three groups of stirring blades are arranged in a cross shape.

[0011] Preferably, the cross-section of the drive shaft is annular, and the drive shaft has an internal hollow structure.

[0012] Preferably, the adjustment mechanism includes an adjustment motor, which is located at the top of the reactor body. An adjustment shaft is fixed at the bottom of the adjustment motor, and an adjustment block is sleeved on the outside of the adjustment shaft. A movable block is sleeved on the outside of the adjustment shaft extending into the interior of the reactor body.

[0013] Preferably, the movable block has a rectangular cross-section, and one side of the movable block slides against the inner wall of the reactor body.

[0014] Preferably, the telescopic rods are provided in two sets, with two telescopic rods in each set, and the two sets of telescopic rods are symmetrically distributed.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the copper-nickel matte production reactor that facilitates sampling not only makes it easy to sample the reaction liquid at different depths, but also improves the efficiency of stirring;

[0016] By starting the regulating motor, the regulating block is driven to descend under the action of the regulating shaft. Under the action of the fixed plate and the telescopic rod, the fixed rod and the drive shaft are driven to descend synchronously. This operation makes it easy to adjust the position of the stirring, thereby improving the stirring efficiency. On the other hand, the moving block is driven to descend, and the sampling tube is driven to descend synchronously under the action of the telescopic tube. This operation makes it convenient for the staff to sample the reaction liquid at different depths, thereby improving the accuracy of subsequent testing.

[0017] By starting the stirring motor, the adjusting rod rotates, which, under the action of the connecting bevel gear, drives the fixed bevel gear to rotate synchronously. At the same time, under the action of the fixed rod, a fixed block rotates, thereby driving the stirring blades to rotate synchronously. On the other hand, under the action of the driving bevel gear, the driving shaft rotates synchronously, and under the action of another fixed block, another stirring blade rotates synchronously. Through the above operation, the stirring efficiency is improved, thereby enhancing its practicality. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0020] Figure 2 This is a top view cross-sectional structural diagram of the present invention;

[0021] Figure 3 This is a side sectional view of the present invention.

[0022] Figure 4 This is a three-dimensional structural diagram of the stirring mechanism of this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the adjustment mechanism of this utility model.

[0024] The following are the annotations in the figure: 1. Reactor body; 2. Stirring mechanism; 201. Stirring blade; 202. Fixed rod; 203. Drive shaft; 204. Fixed bevel gear; 205. Drive bevel gear; 206. Fixed block; 207. Connecting bevel gear; 208. Adjusting rod; 209. Stirring motor; 3. Support base; 4. Discharge port; 5. Sampling tube; 6. Sampling cup; 7. Guide tube; 8. Liquid pump; 9. Fixed tube; 10. Adjusting mechanism; 1001. Adjusting motor; 1002. Adjusting shaft; 1003. Adjusting block; 1004. Movable block; 11. Fixed plate; 12. Telescopic rod; 13. Feed inlet; 14. Telescopic tube. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Please see Figures 1-5 An embodiment of this utility model is provided: a copper-nickel matte production reactor that facilitates sampling, including a reactor body 1, a support base 3, a discharge port 4, and a feed port 13. The support base 3 is welded to both sides of the bottom end of the reactor body 1. The discharge port 4 is provided at the bottom end of the reactor body 1. The feed port 13 is provided on one side of the top end of the reactor body 1. Four telescopic rods 12 are fixed to the top end of the reactor body 1.

[0027] There are two sets of telescopic rods 12, and each set of telescopic rods 12 has two rods, and the two sets of telescopic rods 12 are symmetrically distributed.

[0028] Specifically, such as Figure 1 , Figure 3 As shown, during use, the two sets of telescopic rods 12 can support the fixed plate 11 on the one hand and guide it on the other hand, thereby preventing it from shifting in position and improving its practicality.

[0029] Furthermore, a fixing plate 11 is fixed to the top of the telescopic rod 12, and a stirring mechanism 2 is provided at the top of the fixing plate 11.

[0030] The stirring mechanism 2 includes a stirring motor 209, which is located at the top of the fixed plate 11. An adjusting rod 208 is fixed to one side of the stirring motor 209, and a connecting bevel gear 207 is fixed to the outer side of one end of the adjusting rod 208. A fixed bevel gear 204 meshes with one side of the connecting bevel gear 207, and a fixed rod 202 passes through the interior of the fixed bevel gear 204. A driving bevel gear 205 meshes with the other side of the connecting bevel gear 207, and a driving shaft 203 passes through the interior of the driving bevel gear 205. A fixing block 206 is fixed to the outer side of both the fixed rod 202 and the driving shaft 203, and stirring blades 201 are provided on the outer side of both the fixing block 206.

[0031] There are three sets of stirring blades 201, and each set of stirring blades 201 has four blades, and the three sets of stirring blades 201 are arranged in a cross shape.

[0032] The cross-section of the drive shaft 203 is annular, and the drive shaft 203 has an internal hollow structure;

[0033] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, during use, by starting the stirring motor 209, under the action of the adjusting rod 208 and the connecting bevel gear 207, the fixed bevel gear 204 and the fixed rod 202 are driven to rotate, and the driving bevel gear 205 and the driving shaft 203 are driven to rotate. The rotation of the fixed rod 202 and the driving shaft 203, in conjunction with the fixed block 206, drives the stirring blade 201 to rotate. The above operation improves the stirring efficiency.

[0034] A sampling cup 6 is provided on one side of the reactor body 1, a liquid pump 8 is provided on one side of the top of the reactor body 1, and a fixed pipe 9 is fixed on one side of the liquid pump 8. A telescopic pipe 14 is fixed at one end of the fixed pipe 9 that extends into the interior of the reactor body 1. A sampling pipe 5 is fixed at the top of the telescopic pipe 14. A conduit 7 is provided on the other side of the liquid pump 8, and an adjustment mechanism 10 is provided on one side of the top of the reactor body 1.

[0035] The adjustment mechanism 10 includes an adjustment motor 1001, which is located at the top of the reactor body 1. An adjustment shaft 1002 is fixed at the bottom of the adjustment motor 1001, and an adjustment block 1003 is sleeved on the outside of the adjustment shaft 1002. A movable block 1004 is sleeved on the outside of the adjustment shaft 1002 extending into the interior of the reactor body 1.

[0036] The movable block 1004 has a rectangular cross-section, and one side of the movable block 1004 slides against the inner wall of the reactor body 1.

[0037] Specifically, such as Figure 1 , Figure 5As shown, during use, by starting the adjusting motor 1001, under the action of the adjusting shaft 1002, the fixed plate 11 is driven to move downward, which facilitates the adjustment of the position of the fixed rod 202 and the drive shaft 203, and thus facilitates stirring at different positions. On the other hand, under the action of the movable block 1004, the sampling tube 5 is driven to move downward, which facilitates the staff to sample the reaction liquid at different depths, thereby improving its flexibility.

[0038] Working Principle: When using this invention, firstly, when copper-nickel matte needs to be produced, the raw material is introduced into the reactor body 1 through the feed inlet 13. Then, the stirring motor 209 is started, which drives the adjusting rod 208 to rotate, thereby driving the connecting bevel gear 207 to rotate synchronously. While the connecting bevel gear 207 is rotating, it also drives the fixed bevel gear 204 to rotate in the forward direction, thereby driving the fixed rod 202 to rotate synchronously. Under the action of a fixed block 206, it drives the stirring blade 201 to rotate synchronously. While the connecting bevel gear 207 is rotating, it also drives the driving bevel gear 205 to rotate in the reverse direction, thereby driving the driving shaft 203 to rotate synchronously. Under the action of another fixed block 206, it drives the stirring blade 201 to rotate in the reverse direction. Through the forward and reverse rotation of the two sets of stirring blades 201, the raw material inside the reactor body 1 can be fully stirred, thereby improving the stirring efficiency.

[0039] Then, the regulating motor 1001 is started, which drives the regulating shaft 1002 to rotate. While the regulating shaft 1002 is rotating, it drives the regulating block 1003 to descend, which in turn drives the fixed plate 11 to descend synchronously. While the fixed plate 11 is descending, it drives the fixed rod 202 and the drive shaft 203 to descend synchronously. Through the above operation, the position of the stirring blade 201 inside the reactor body 1 is adjusted, thereby further improving the stirring efficiency. While the regulating shaft 1002 is rotating, it also drives the movable block 1004 to descend. While the movable block 1004 is descending, it drives the sampling tube 5 to descend synchronously under the action of the telescopic tube 14. This facilitates the adjustment of the position of the sampling tube 5 inside the reactor body 1. By starting the liquid pump 8, under the action of the fixed tube 9, the reaction liquid inside the reactor body 1 is easily introduced into the conduit 7 and discharged into the sampling cup 6 through the conduit 7. Through the above operation, it is convenient to sample the reaction liquid at different depths inside the reactor body 1, thereby improving its flexibility.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A copper nickel matte production reaction kettle with convenient sampling, comprising a reaction kettle body (1), a supporting base (3), a discharge port (4), a feed port (13), both sides of the bottom end of the reaction kettle body (1) are welded with a supporting base (3), the bottom end of the reaction kettle body (1) is provided with a discharge port (4), one side of the top end of the reaction kettle body (1) is provided with a feed port (13); characterized in that The top end of the reaction kettle body (1) is fixed with four telescopic rods (12), and the top end of the telescopic rod (12) is fixed with a fixed plate (11), the top end of the fixed plate (11) is provided with a stirring mechanism (2), one side of the reaction kettle body (1) is provided with a sampling cup (6), one side of the top end of the reaction kettle body (1) is provided with a liquid pump (8), and one side of the liquid pump (8) is fixed with a fixed tube (9), one end of the fixed tube (9) extending into the reaction kettle body (1) is fixed with a telescopic tube (14), the top end of the telescopic tube (14) is fixed with a sampling tube (5), the other side of the liquid pump (8) is provided with a conduit (7), and one side of the top end of the reaction kettle body (1) is provided with an adjusting mechanism (10).

2. The reaction kettle for producing copper-nickel matte convenient sampling according to claim 1, characterized in that: The stirring mechanism (2) comprises a stirring motor (209), and the stirring motor (209) is arranged at the top end of the fixed plate (11), one side of the stirring motor (209) is fixed with an adjusting rod (208), and the outer side of one end of the adjusting rod (208) is fixed with a connecting bevel gear (207), one side of the connecting bevel gear (207) is engaged with a fixed bevel gear (204), and the inside of the fixed bevel gear (204) penetrates a fixed rod (202), the other side of the connecting bevel gear (207) is engaged with a driving bevel gear (205), and the inside of the driving bevel gear (205) penetrates a driving shaft (203), the outer sides of the fixed rod (202) and the driving shaft (203) are fixed with fixed blocks (206), and the outer sides of the fixed blocks (206) are provided with stirring blades (201).

3. The convenient sampling copper nickel matte production reaction kettle according to claim 2, characterized in that: The stirring blades (201) are provided in three groups, each group of the stirring blades (201) is provided with four, and the three groups of the stirring blades (201) are distributed in a cross shape.

4. The convenient sampling copper nickel matte production reaction kettle according to claim 2, characterized in that: The cross section of the driving shaft (203) is annular, and the driving shaft (203) is a hollow structure.

5. The convenient sampling copper nickel matte production reaction kettle according to claim 1, characterized in that: The adjusting mechanism (10) comprises an adjusting motor (1001), and the adjusting motor (1001) is arranged at the top end of the reaction kettle body (1), the bottom end of the adjusting motor (1001) is fixed with an adjusting shaft (1002), the outer side of the adjusting shaft (1002) is sleeved with an adjusting block (1003), and the outer side of the adjusting shaft (1002) extending into the reaction kettle body (1) is sleeved with a movable block (1004).

6. The convenient sampling copper nickel matte production reaction kettle according to claim 5, characterized in that: The cross section of the movable block (1004) is rectangular, and one side of the movable block (1004) is in sliding fit with the inner wall of the reaction kettle body (1).

7. The convenient sampling copper nickel matte production reaction kettle according to claim 1, characterized in that: The telescopic rods (12) are provided in two groups, each group of the telescopic rods (12) is provided with two, and the two groups of the telescopic rods (12) are symmetrically distributed.

Citation Information

Patent Citations

  • Reaction kettle convenient for sampling

    CN213000005U