Beating machine for hawthorn strip production

Abstract

The utility model discloses a beating machine for hawthorn strip production, and relates to the technical field of hawthorn strip production, in particular to a machine base, a collecting hopper is arranged below the discharging end of the machine base, a pulp discharging pipe is fixed at the discharging end of the collecting hopper, a discharging hole is formed in the middle of the top of an inner cavity of the machine base, and a beating structure is arranged at the top of the discharging hole. The pulping structure comprises an outer cylinder fixedly connected with the middle of the top of the machine base, an inner cavity of the outer cylinder is communicated with an inner cavity of the machine base through a discharging hole, and the middle of the inner cavity of the outer cylinder is movably connected with a pulp filtering cylinder. According to the pulping machine for hawthorn strip production, the pulping knife is adopted for smashing hawthorn pulp, in the smashing process, pulp meeting the requirement is separated from the hawthorn pulp under the action of centrifugal force, the contact frequency of the hawthorn pulp and the pulping knife is increased, and therefore the pulping efficiency of the hawthorn pulp is improved; and the grinding balls are used for grinding the hawthorn pulp attached to the inner wall of the pulp filtering cylinder, so that the pulping efficiency of the hawthorn pulp is further improved.

Description

Technical Field

[0001] This utility model relates to the field of hawthorn strip production technology, specifically a pulping machine for hawthorn strip production. Background Technology

[0002] Hawthorn is a popular fruit with a sweet and sour taste. After further processing, the sourness of hawthorn can be balanced to make high-quality snacks, such as hawthorn strips, hawthorn cakes, and canned hawthorn. All of these processes require steaming, boiling, and pitting the hawthorn before further processing. When producing hawthorn strips, the pitted hawthorn needs to be mashed into a pulp, which requires the use of a pulping machine.

[0003] In related technologies, hawthorn pulping machines typically pulp hawthorn pulp through the high-speed rotation of the pulping blade component. However, during the pulping process, the pulp and slurry mix together, and the slurry affects the frequency of contact between the pulp and the pulping blade, thus affecting the pulping efficiency of the hawthorn pulp. Furthermore, under the rotation of the pulping blade, some pulp will adhere tightly to the container, further reducing the contact frequency between the pulp and the pulping blade. Based on this, this application proposes a pulping machine for hawthorn strip production. Utility Model Content

[0004] This invention provides a pulping machine for producing hawthorn strips, which solves the problem mentioned in the background art of low contact frequency between hawthorn pulp and pulping blade, affecting the pulping efficiency of hawthorn pulp.

[0005] This utility model provides the following technical solution: a pulping machine for hawthorn strip production, including a machine base, a collecting hopper provided below the discharge end of the machine base, a pulp discharge pipe fixed to the discharge end of the collecting hopper, a discharge hole provided in the middle of the top of the inner cavity of the machine base, a pulping structure provided at the top of the discharge hole, the pulping structure including an outer cylinder fixedly connected to the middle of the top of the machine base, the inner cavity of the outer cylinder communicating with the inner cavity of the machine base through the discharge hole, a filter cylinder movably connected to the middle of the inner cavity of the outer cylinder, a driving assembly provided on the outer cylinder, and the filter cylinder being driven... The components are driven by a grinding ball evenly connected to the inner wall of the filter cylinder via a connecting rope. A slurry-beating rod is movably connected to the middle of the inner cavity of the filter cylinder. Slurry-beating blades are evenly fixedly connected to the outer ring of the slurry-beating rod. Electromagnets are evenly embedded on the slurry-beating rod. When the electromagnets are energized, they are magnetically attracted to the grinding ball. A scraper ring is movably connected to the inner cavity of the outer cylinder. The scraper ring is in contact with both the outer wall and the inner wall of the outer cylinder. A feed hopper is fixed to one side of the top of the outer cylinder, and the bottom of the feed hopper is located above the filter cylinder.

[0006] Preferably, the drive assembly includes a gear ring fixedly connected to the outer ring of the top of the filter cylinder and a servo motor fixedly connected to the outer cylinder. A gear is fixedly connected to the end of the output shaft of the servo motor, the gear meshing with the gear ring, and the output shaft of the servo motor is movably connected to the outer cylinder.

[0007] Preferably, a power box is fixedly connected to the top of the outer cylinder, the top end of the pulping rod is located inside the cavity of the power box, a first synchronous sprocket is fixedly connected to the top of the pulping rod, a second servo motor is provided at the bottom of the other end of the power box, a second synchronous sprocket is fixedly connected to the end of the output shaft of the second servo motor, and the first synchronous sprocket and the second synchronous sprocket are connected by a synchronous chain drive.

[0008] Preferably, the inner diameter of the scraper ring is adapted to the outer diameter of the filter cylinder, the outer diameter of the scraper ring is adapted to the inner diameter of the outer cylinder, and an electric telescopic rod is fixedly connected to the top of the outer cylinder, with the output shaft end of the electric telescopic rod fixedly connected to the scraper ring.

[0009] Preferably, the bottom of the machine base cavity is inclined, and the collection hopper is located at the lower end of the bottom of the machine base cavity.

[0010] Preferably, the sum of the length of the connecting rope and the outer diameter of the grinding ball is less than the distance between the slurry blade and the outer cylinder, and the distance between two adjacent grinding balls is greater than the length of the connecting rope.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The pulping machine for hawthorn strip production uses pulping blades to crush hawthorn pulp. During the crushing process, the pulp that meets the requirements is separated from the hawthorn pulp under the action of centrifugal force, increasing the frequency of contact between the hawthorn pulp and the pulping blades, thereby improving the pulping efficiency of the hawthorn pulp. Furthermore, the grinding balls are used to grind the hawthorn pulp adhering to the inner wall of the filter cylinder, further improving the pulping efficiency of the hawthorn pulp, thus improving the production efficiency of hawthorn strips.

[0013] 2. The pulping machine used for hawthorn strip production features an electric telescopic rod and a scraper ring. The telescopic rod can change the position of the scraper ring, which is connected to it. When the scraper ring moves, it can scrape off the pulp adhering to the inner wall of the outer cylinder and the outer wall of the filter cylinder, thus avoiding waste. Attached Figure Description

[0014] Figure 1 This is a front view of the structure of this utility model;

[0015] Figure 2 This is a top view of the structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the power box of this utility model;

[0017] Figure 4 This is a schematic cross-sectional view of the pulping structure of this utility model;

[0018] Figure 5 This is a schematic diagram showing the positions of the feed hopper and filter cylinder in the structure of this utility model.

[0019] In the diagram: 1. Base; 2. Collection hopper; 3. Outer cylinder; 4. Power box; 5. Feed hopper; 6. Servo motor II; 7. Synchronous sprocket II; 8. Servo motor I; 9. Electric telescopic rod; 10. Synchronous sprocket I; 11. Pulping rod; 12. Electromagnet; 13. Pulping knife; 14. Filter cylinder; 15. Scraper ring; 16. Gear ring; 17. Gear; 18. Grinding ball; 19. Connecting rope. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] This utility model provides a pulping machine for hawthorn strip production, including a base 1, which is a hollow structure. A collecting hopper 2 is provided below the discharge end of the base 1, and a slurry discharge pipe is fixed to the discharge end of the collecting hopper 2. A material drop hole is provided in the middle of the top of the inner cavity of the base 1, and a pulping structure is provided at the top of the material drop hole. The bottom of the inner cavity of the base 1 is inclined, and the collecting hopper 2 is located at the lower end of the bottom of the inner cavity of the base 1. As can be seen from the above description, when the pulping machine is in use, the slurry entering the inner cavity of the base 1 can flow into the collecting hopper 2 under the action of gravity, and the slurry is finally discharged through the slurry discharge pipe.

[0022] The pulping structure includes an outer cylinder 3 fixedly connected to the top center of the machine base 1. The inner cavity of the outer cylinder 3 is connected to the inner cavity of the machine base 1 through a material discharge hole. A filter cylinder 14 is movably connected to the middle of the inner cavity of the outer cylinder 3. A feed hopper 5 is fixed on one side of the top of the outer cylinder 3. The bottom of the feed hopper 5 is located above the filter cylinder 14. Through the setting of the feed hopper 5, the pitted hawthorn pulp to be crushed can enter the inner cavity of the filter cylinder 14 through the feed hopper 5.

[0023] The outer cylinder 3 is equipped with a drive assembly, and the filter cylinder 14 is driven by the drive assembly. The drive assembly includes a gear ring 16 fixedly connected to the outer ring of the top end of the filter cylinder 14 and a servo motor 8 fixedly connected to the outer cylinder 3. A gear 17 is fixedly connected to the end of the output shaft of the servo motor 8. The gear 17 meshes with the gear ring 16. The output shaft of the servo motor 8 is movably connected to the outer cylinder 3. Through the setting of the drive assembly, the rotation of the servo motor 8 can drive the gear 17 fixedly connected to it to rotate. The gear 17 can drive the filter cylinder 14 to rotate through the gear ring 16 meshing with it.

[0024] A pulping rod 11 is movably connected to the middle of the inner cavity of the filter cylinder 14. Pulping blades 13 are uniformly fixedly connected to the outer ring of the pulping rod 11. A power box 4 is fixedly connected to the top of the outer cylinder 3. The top of the pulping rod 11 is located inside the inner cavity of the power box 4. A synchronous sprocket 10 is fixedly connected to the top of the pulping rod 11. A servo motor 6 is installed at the bottom of the other end of the power box 4. A synchronous sprocket 7 is fixedly connected to the end of the output shaft of the servo motor 6. The synchronous sprocket 10 and the synchronous sprocket 7 are connected by a synchronous chain. With the setting of the servo motor 6, the rotation of the servo motor 6 can drive the synchronous sprocket 7 fixedly connected to it to rotate. The synchronous sprocket 7 can drive the synchronous sprocket 10 to rotate through the synchronous chain. The synchronous sprocket 10 drives the pulping rod 11 fixedly connected to it to rotate. The pulping rod 11 drives the pulping blades 13 to rotate. The pulping blades 13 can crush the surrounding hawthorn pulp.

[0025] As described above, during the crushing process of hawthorn pulp in the filter cylinder 14, the rotation of the filter cylinder 14 causes the pulp to separate from the hawthorn pulp under the action of centrifugal force, increasing the contact frequency between the hawthorn pulp and the pulping blade 13, thereby improving the pulping efficiency of the hawthorn pulp.

[0026] Grinding balls 18 are evenly connected to the inner wall of the filter cylinder 14 via connecting ropes 19. With the grinding balls 18 in place, during rotation, the grinding balls 18 impact the cylinder wall under centrifugal force, thereby impacting and rubbing the hawthorn pulp adhering to the cylinder wall, accelerating the pulping efficiency. Electromagnets 12 are evenly embedded in the pulping rod 11. When the electromagnet 12 is energized, it magnetically attracts the grinding balls 18. This magnetic attraction allows the grinding balls 18 to separate from the cylinder wall. When the electromagnet 12 is de-energized, the grinding balls 18 impact the cylinder wall under centrifugal force, improving the grinding effect on the hawthorn pulp. Furthermore, the distance between two adjacent grinding balls 18 is greater than the length of the connecting rope 19, preventing adjacent grinding balls 18 from tangling. The sum of the length of the connecting rope 19 and the outer diameter of the grinding ball 18 is less than the distance between the slurry blade 13 and the outer cylinder 3 to prevent the grinding ball 18 from colliding with the slurry blade 13. The dimensions of the connecting rope 19 and the grinding ball 18 can be set according to requirements, which will not be elaborated here. The electromagnet 12 can be model LS-P20 / 23S, and the grinding ball 18 can be made of iron.

[0027] As described above, when the pulping machine is in use, it uses a pulping blade to crush the hawthorn pulp. During the crushing process, the pulp that meets the requirements is separated from the hawthorn pulp under the action of centrifugal force, which increases the frequency of contact between the hawthorn pulp and the pulping blade 13, thereby improving the pulping efficiency of the hawthorn pulp. Furthermore, the grinding balls are used to grind the hawthorn pulp that is attached to the inner wall of the filter cylinder 14, which further improves the pulping efficiency of the hawthorn pulp.

[0028] A scraper ring 15 is movably connected inside the inner cavity of the outer cylinder 3. The scraper ring 15 is in contact with both the outer wall of the filter cylinder 14 and the inner wall of the outer cylinder 3. The inner diameter of the scraper ring 15 is adapted to the outer diameter of the filter cylinder 14, and the outer diameter of the scraper ring 15 is adapted to the inner diameter of the outer cylinder 3. An electric telescopic rod 9 is fixedly connected to the top of the outer cylinder 3. The output shaft end of the electric telescopic rod 9 is fixedly connected to the scraper ring 15. By setting the electric telescopic rod 9, the extension and retraction of the electric telescopic rod 9 can change the position of the scraper ring 15 connected to it. When the scraper ring 15 moves, it can scrape off the slurry adhering to the inner wall of the outer cylinder 3 and the outer wall of the filter cylinder 14.

[0029] All electrical components involved in this application are prior art. Those skilled in the art understand their connection methods. With the help of those skilled in the art, all electrical components in this application and their compatible power supplies can be connected by wires. According to the actual situation, a suitable controller can be selected to meet the control requirements. For specific connections and control sequences, please refer to the description below. The electrical connection between each electrical component is completed in the order of operation. The detailed connection methods are well known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.

[0030] In summary: When using this hawthorn strip production pulping machine, pitted hawthorn pulp for making hawthorn strips is fed into the inner cavity of the filter cylinder 14 through the feed hopper 5. Both servo motors 6 and 8 operate. The rotation of servo motor 6 drives the synchronous sprocket 7, which is fixedly connected to it, to rotate. Synchronous sprocket 7 drives synchronous sprocket 10, which in turn drives the pulping rod 11, which in turn drives the pulping blade 13, pulverizing the hawthorn pulp. Servo motor 8 drives the gear 17, which in turn drives the filter cylinder 14, which in turn drives the hawthorn pulp, through its meshing gear ring 16. Under centrifugal force, the qualified pulp passes through the filter cylinder 14 and splashes onto the inner wall of the outer cylinder 3, then falls into the inner cavity of the machine base 1 under gravity. The slurry inside the inner cavity enters the collection hopper 2 and is eventually discharged through the slurry discharge pipe. The filter cylinder 14 intercepts the hawthorn pulp, increasing the contact frequency between the hawthorn pulp and the pulping blade 13, thereby improving the pulping efficiency of the hawthorn pulp. During this process, the electromagnet 12 is intermittently energized. The energizing frequency of the electromagnet 12 can be set according to requirements and is not limited here. When the electromagnet 12 is energized, the magnetic attraction between the electromagnet 12 and the grinding ball 18 causes the grinding ball 18 to separate from the inner wall of the filter cylinder 14. When the electromagnet 12 is de-energized, under the action of centrifugal force, the grinding ball 18 can impact and grind the pulp adhering to the inner wall of the filter cylinder 14, accelerating the pulping efficiency and improving the production efficiency of hawthorn strips. After pulping is completed, the scraper ring 15 is used to scrape off the slurry adhering to the inner wall of the outer cylinder 3 and the outer wall of the filter cylinder 14 to avoid waste.

[0031] All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods of each part all adopt conventional means such as bolts that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A pulper for producing hawthorn strips, comprising a base (1), a collecting hopper (2) is arranged below the discharge end of the base (1), a pulp discharge pipe is fixed to the discharge end of the collecting hopper (2), characterized in that: The middle part of the top of the inner cavity of the base (1) is provided with a blanking hole, and the top of the blanking hole is provided with a beating structure, the beating structure comprises an outer cylinder (3) fixedly connected with the middle part of the top of the base (1), the inner cavity of the outer cylinder (3) is communicated with the inner cavity of the base (1) through the blanking hole, the middle part of the inner cavity of the outer cylinder (3) is movably connected with a pulp filtering cylinder (14), the outer cylinder (3) is provided with a driving assembly, the pulp filtering cylinder (14) is driven by the driving assembly, the inner wall of the pulp filtering cylinder (14) is uniformly connected with grinding balls (18) through connecting ropes (19), the middle part of the inner cavity of the pulp filtering cylinder (14) is movably connected with a beating rod (11), the outer ring of the beating rod (11) is uniformly fixedly connected with beating knives (13), the beating rod (11) is uniformly embedded with electromagnets (12), when the electromagnets (12) are in an energized state, the electromagnets (12) and the grinding balls (18) are magnetically attracted, the inner cavity of the outer cylinder (3) is movably connected with a scraping ring (15), the scraping ring (15) is in contact with the outer side wall of the pulp filtering cylinder (14) and the inner wall of the outer cylinder (3), one side of the top of the outer cylinder (3) is fixedly provided with a feeding hopper (5), and the bottom of the feeding hopper (5) is located above the pulp filtering cylinder (14).

2. The pulper for producing hawthorn bars according to claim 1, characterized in that: The driving assembly comprises a gear ring (16) fixedly connected with the outer ring of the top end of the pulp filtering cylinder (14) and a servo motor (8) fixedly connected with the outer cylinder (3), the output shaft of the servo motor (8) is fixedly connected with a gear (17), the gear (17) is engaged with the gear ring (16), and the output shaft of the servo motor (8) is movably connected with the outer cylinder (3).

3. The pulper for producing hawthorn bars according to claim 1, characterized in that: The top of the outer cylinder (3) is fixedly connected with a power box (4), the top end of the beating rod (11) is located in the inner cavity of the power box (4), the top of the beating rod (11) is fixedly connected with a synchronous sprocket (10), the bottom of the other end of the power box (4) is provided with a servo motor (6), the output shaft of the servo motor (6) is fixedly connected with a synchronous sprocket (7), and the synchronous sprocket (10) and the synchronous sprocket (7) are drivingly connected through a synchronous chain.

4. The pulper for producing hawthorn bars according to claim 1, characterized in that: The inner diameter of the scraping ring (15) is matched with the outer diameter of the pulp filtering cylinder (14), the outer diameter of the scraping ring (15) is matched with the inner diameter of the outer cylinder (3), the top of the outer cylinder (3) is fixedly connected with an electric telescopic rod (9), and the output shaft of the electric telescopic rod (9) is fixedly connected with the scraping ring (15).

5. The pulper for producing hawthorn bars according to claim 1, characterized in that: The bottom of the inner cavity of the base (1) is inclined, and the collecting hopper (2) is located at the low end of the bottom of the inner cavity of the base (1).

6. The pulper for producing hawthorn bar according to claim 1, characterized in that: The length of the connecting rope (19) is less than the distance between the beating knife (13) and the outer cylinder (3), and the distance between the two adjacent grinding balls (18) is greater than the length of the connecting rope (19). The length of the connecting rope (19) is less than the distance between the beating knife (13) and the outer cylinder (3), and the distance between the two adjacent grinding balls (18) is greater than the length of the connecting rope (19).

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