Dust removal mechanism of coarse cereal color sorter

By designing and coordinating components such as dust hoods, support rods, suction holes, and negative pressure chambers, the dust problem during the operation of grain color sorters has been solved, achieving multi-range dust removal and ensuring the normal working environment of the color sorters.

CN223970413UActive Publication Date: 2026-03-06XIANGYANG TENGXIN FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

When existing grain color sorters are in operation, dust is easily generated at the chute and feed hopper, making it difficult to effectively remove dust.

Method used

A dust removal mechanism for a grain color sorter was designed, including components such as a dust removal hood, support rod, dust removal plate, suction hole, suction box and air pump. Through the cooperation of suction pipe and negative pressure chamber, multi-range dust removal is achieved, avoiding external dust from being generated when the color sorter is working.

Benefits of technology

It effectively avoids external dust generation during color sorter operation, ensuring normal material feeding is not affected, and has comprehensive dust removal effect. Its simple structure makes it easy to install and disassemble.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coarse cereal color sorters, and discloses a dust removal mechanism of a coarse cereal color sorter, which comprises a color sorter body, a chute is arranged at the top of the color sorter body, a feed chute is fixedly connected to the top of the chute, a fixing strip is movably mounted on one side face of the color sorter body, and the feed chute is fixedly connected to the top of the chute. One side face of the fixing strip is fixedly connected with a dust removal cover. The dust removal device has the following advantages and effects that the dust removal device is convenient to install and can be detached to be separated from the color sorter body when not needed, the dust removal plate has a certain height, normal feeding is not affected, when the color sorter body works, dust raised at the chute is sucked through the first suction pipe, so that the dust is sucked at the connecting pipe, the connecting pipe is connected with the dust removal cover, and the dust removal effect is good. When dust is removed by the dust removal cover and dust is raised at the top of the feeding groove, the dust is sucked by the second suction pipe, so that the dust is sucked by the suction holes, the number of the suction holes is large, dust can be effectively removed in multiple ranges, and the phenomenon that dust is raised outside when the color sorter body works is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of grain color sorting machine technology, and in particular to a dust removal mechanism for a grain color sorting machine. Background Technology

[0002] The grain color sorter is a new type of multi-purpose color sorter, mainly providing color sorting services for a series of grain agricultural products such as soybeans, corn, broad beans, peanuts, coffee beans, Sichuan pepper, goji berries, and chickpeas. The grain color sorter is a non-destructive sorting device used for the quality inspection and grading of bulk materials. It is a device that automatically sorts out discolored particles in granular materials based on the differences in the optical properties of the materials and using photoelectric detection technology. It has wide applications in the grain, food, pigment, and chemical industries.

[0003] In the prior art, Chinese Patent Publication No. CN201880696U discloses a dual-color grain color sorter, which consists of a vibrating feeder, a chute, a sorting chamber, a color sorting optical system, a control box, an airflow nozzle, a high-speed spray valve, and a discharge hopper. An inclined chute is set below the vibrating feeder, and the two sides of the chute are the front and rear sorting chambers, respectively. The color sorting optical system consists of a high-frequency light source, an optical lens, a background plate, a filter, and an intelligent camera. The lighting source is a white high-frequency fluorescent tube. The color sorting optical system in the front and rear sorting chambers is equipped with upper and lower sets of optical lenses, and the upper and lower sets of optical lenses are distributed at an acute angle with an acute angle of 8-15 degrees. This utility model makes the application of grain color sorters more flexible and extensive. It can be applied to the color sorting of materials with multiple defect states. The optical path system design is simple, and the installation and debugging are simple and easy. At the same time, it avoids redundant design in the structure of the color sorter.

[0004] However, in actual use, the grain color sorter is prone to dust generation at the chute and feed hopper, making dust removal difficult. Therefore, improvements are needed. Utility Model Content

[0005] The purpose of this utility model is to provide a dust removal mechanism for a grain color sorter, which can effectively remove dust over a wide range and prevent dust from being generated outside the color sorter body during operation.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a dust removal mechanism for a grain color sorter, comprising a color sorter body, a chute provided on the top of the color sorter body, a feed chute fixedly connected to the top of the chute, a fixing strip movably installed on one side of the color sorter body, a dust removal hood fixedly connected to one side of the fixing strip, a support rod fixedly connected to the top of the dust removal hood, a dust removal plate fixedly connected to the top of the support rod, a suction hole opened at the bottom of the dust removal plate, a suction box fixedly connected to the top of the dust removal plate, a first suction pipe and a second suction pipe respectively provided at the bottom of the suction box, a connecting pipe fixedly connected to the bottom of the first suction pipe, and a partition plate fixedly connected to the inner wall of the suction box.

[0007] By adopting the above technical solution, when using the machine, the fixing strip is installed on one side of the color sorter body, and the dust removal hood is installed at the corresponding chute. The support rod supports the dust removal plate, so that the dust removal plate is installed on the top of the feed chute, which is convenient for installation. When not needed, it can be disassembled and separated from the color sorter body. The dust removal plate has a certain height and does not affect normal feeding. When the color sorter body is working, the dust raised at the chute is sucked in by the first suction pipe, and then sucked in by the connecting pipe. The connecting pipe is connected to the dust removal hood, so the dust removal hood removes dust. When dust is raised at the top of the feed chute, the second suction pipe is sucked in, and then sucked in by the suction holes. There are many suction holes, which can effectively remove dust in a wide range and avoid dust from being raised outside the color sorter body when it is working.

[0008] A further feature of this invention is that the top of the dust removal hood has a first cavity, and the top of the inner wall of the dust removal hood has a through hole.

[0009] By adopting the above technical solution, the connecting tube extends into the first cavity, thereby generating suction at the through hole.

[0010] A further feature of this invention is that the dust removal plate has a second cavity inside, and the second suction tube extends into the interior of the second cavity.

[0011] By adopting the above technical solution, the second suction tube creates negative pressure inside the second cavity, thereby enabling the suction hole to draw in air.

[0012] A further feature of this invention is that the suction box has a first negative pressure chamber and a second negative pressure chamber inside, and an air pump is fixedly connected to one side of the suction box.

[0013] By adopting the above technical solution, the first negative pressure chamber and the second negative pressure chamber are respectively equipped with air pumps, so that there is a suction negative pressure inside.

[0014] A further feature of this invention is that the output end of the air pump is fixedly connected to an air extraction pipe, and the top of the suction box is provided with a box cover.

[0015] By adopting the above technical solution, after the air pump is started, it drives the air extraction pipe to extract air.

[0016] A further feature of this invention is that the inner walls of both the first negative pressure chamber and the second negative pressure chamber are fixedly connected to a connecting frame, and the connecting frame has an insertion hole inside.

[0017] By adopting the above technical solution, the connecting frame is rectangular in shape and has several insertion holes.

[0018] A further feature of this invention is that a plug is inserted into the inner wall of the socket, and a dust removal screen is fixedly connected to the top of the plug.

[0019] By adopting the above technical solution, the dust filter can filter dust, and the plug and socket can be connected during installation, and the dust filter can be disassembled.

[0020] A further feature of this invention is that the internal thread of the fixing strip is connected with bolts, and the number of bolts is four.

[0021] By adopting the above technical solution, bolts are used to fix the fixing strip, and the fixing method is simple.

[0022] A further feature of this invention is that the number of support rods is four, and the four support rods are all of the same length.

[0023] By adopting the above technical solution, the four support rods have stronger support and the dust removal plate is more stable.

[0024] A further feature of this invention is that the height of the connecting pipe is the same as that of the support rod, and the number of connecting pipes is four.

[0025] By adopting the above technical solution, the connecting pipe further supports the dust removal plate, preventing the dust removal plate from shaking easily.

[0026] The beneficial effects of this utility model are:

[0027] 1. This utility model, through the coordinated arrangement of the color sorter body, chute, feed chute, fixing strip, dust hood, support rod, dust removal plate, suction hole, suction box, first suction pipe, second suction pipe, connecting pipe, and partition plate, enables the device to be used by the operator. The fixing strip is installed on one side of the color sorter body, the dust hood is installed at the chute, and the support rod supports the dust removal plate, thus placing the dust removal plate on top of the feed chute for easy installation. When not needed, it can be disassembled and separated from the color sorter body. The dust removal plate has a certain height, which does not affect normal feeding. When the color sorter body is working, dust raised at the chute is sucked up by the first suction pipe, which then sucks up the dust at the connecting pipe. The connecting pipe connects to the dust hood, allowing the dust hood to remove dust. When dust rises from the top of the feed chute, the second suction pipe sucks it up, which then sucks up the dust at the suction hole. With a large number of suction holes, effective dust removal can be carried out over multiple areas, preventing dust from rising outside the color sorter body during operation.

[0028] 2. This utility model, through the coordinated arrangement of a first cavity, a through hole, a second cavity, a first negative pressure chamber, a second negative pressure chamber, an air pump, a suction pipe, a connecting frame, a socket, a plug, a dust removal screen, and bolts, enables the device to operate by extending the connecting pipe into the first cavity, thereby generating suction at the through hole. The second suction pipe creates negative pressure inside the second cavity, allowing suction through the suction hole. The first and second negative pressure chambers are respectively equipped with air pumps, creating negative pressure for suction. After the air pumps are started, they drive the suction pipe to extract air. The connecting frame is rectangular in shape and has several sockets. The dust removal screen filters dust. During installation, the plug and sockets are connected, and the dust removal screen can be disassembled. Bolts secure the fixing strip, making the fixing method simple. The four support rods provide strong support, making the dust removal plate more stable. The connecting pipe further supports the dust removal plate, preventing it from easily shaking. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the dust removal plate structure of this utility model;

[0032] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0033] Figure 4This is a schematic diagram of the connecting frame structure of this utility model.

[0034] In the diagram, 1. Color sorter body; 2. Chute; 3. Feed chute; 4. Fixing strip; 5. Dust hood; 6. Support rod; 7. Dust removal plate; 8. Suction hole; 9. Suction box; 10. First suction pipe; 11. Second suction pipe; 12. Connecting pipe; 13. Divider plate; 14. First cavity; 15. Through hole; 16. Second cavity; 17. First negative pressure chamber; 18. Second negative pressure chamber; 19. Air pump; 20. Suction pipe; 21. Connecting frame; 22. Socket; 23. Plug; 24. Dust removal screen; 25. Bolt. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] Reference Figure 1-4A dust removal mechanism for a grain color sorter includes a color sorter body 1. A chute 2 is located on the top of the color sorter body 1, and a feed chute 3 is fixedly connected to the top of the chute 2. A fixing strip 4 is movably installed on one side of the color sorter body 1, and a dust removal hood 5 is fixedly connected to one side of the fixing strip 4. A support rod 6 is fixedly connected to the top of the dust removal hood 5, and a dust removal plate 7 is fixedly connected to the top of the support rod 6. A suction hole 8 is opened at the bottom of the dust removal plate 7, and a suction box 9 is fixedly connected to the top of the dust removal plate 7. A first suction pipe 10 and a second suction pipe 11 are respectively provided at the bottom of the suction box 9. A connecting pipe 12 is fixedly connected to the bottom of the first suction pipe 10, and a partition plate 13 is fixedly connected to the inner wall of the suction box 9. During use, the operator installs the fixing strip 4 on the side corresponding to the color sorter body 1. After installation, the dust hood 5 corresponds to the chute 2, and the support rod 6 supports the dust removal plate 7, thus allowing the dust removal plate 7 to be installed on top of the feed chute 3 for easy installation. When not needed, it can be disassembled and separated from the color sorter body 1. The dust removal plate 7 has a certain height and does not affect normal feeding. When the color sorter body 1 is working, the dust raised at the chute 2 is sucked in through the first suction pipe 10, and then through the connecting pipe 12. The connecting pipe 12 is connected to the dust hood 5, thus the dust hood 5 removes dust. When dust is raised at the top of the feed chute 3, the second suction pipe 11 sucks it in, and then through the suction holes 8. There are many suction holes 8, which can effectively remove dust over a wide range, avoiding dust from the outside of the color sorter body 1 when it is working. The top of the dust hood 5 has a first cavity 14 for dust removal. A through hole 15 is provided at the top of the inner wall of the cover 5. The connecting pipe 12 extends to the first cavity 14, thereby generating suction at the through hole 15. The dust removal plate 7 has a second cavity 16 inside. The second suction pipe 11 extends into the second cavity 16, creating a negative pressure inside the second cavity 16, thereby allowing suction holes 8 to draw in air. The suction box 9 has a first negative pressure chamber 17 and a second negative pressure chamber 18 inside. An air pump 19 is fixedly connected to one side of the suction box 9. The first negative pressure chamber 17 and the second negative pressure chamber 18 are respectively equipped with air pumps 19, thus creating a negative pressure for suction inside. The output end of the air pump 19 is fixedly connected to a suction pipe 20. The top of the suction box 9 is equipped with a box cover. After the air pump 19 is started, it drives the suction pipe 20 to draw in air, creating a negative pressure for suction in the first negative pressure chamber 17 and the second negative pressure chamber 18. The inner wall of the pressure chamber 18 is fixedly connected to a connecting frame 21. The connecting frame 21 has rectangular holes 22 inside. A plug 23 is inserted into the inner wall of each hole 22. A dust filter 24 is fixedly connected to the top of the plug 23. The dust filter 24 filters dust. During installation, the plug 23 and the hole 22 are connected. The dust filter 24 is removable. The fixing strip 4 has four bolts 25 internally threaded for fixing. The fixing method is simple. There are four support rods 6, all of the same length, providing strong support and making the dust collector plate 7 more stable. The connecting pipe 12 has the same height as the support rods 6, and there are four connecting pipes 12.The connecting pipe 12 further supports the dust removal plate 7 to prevent it from easily shaking.

[0037] In this invention, the coordinated arrangement of the color sorter body 1, chute 2, feed chute 3, fixing strip 4, dust hood 5, support rod 6, dust removal plate 7, suction hole 8, suction box 9, first suction pipe 10, second suction pipe 11, connecting pipe 12, and partition plate 13 allows the device to be used by the operator. The fixing strip 4 is installed on one side of the color sorter body 1, the dust hood 5 is installed corresponding to the chute 2, and the support rod 6 supports the dust removal plate 7, thus allowing the dust removal plate 7 to be installed on top of the feed chute 3 for easy installation. The dust collector plate 7 can be disassembled and separated from the color sorter body 1 when not in use. The dust collector plate 7 has a certain height to avoid affecting normal feeding. When the color sorter body 1 is working, dust raised at the chute 2 is sucked in through the first suction pipe 10, and then through the connecting pipe 12. The connecting pipe 12 is connected to the dust collector hood 5, thus the dust collector hood 5 removes dust. When dust rises from the top of the feeding chute 3, it is sucked in through the second suction pipe 11, and then through the suction holes 8. The numerous suction holes 8 allow for effective dust removal over a wide area, preventing dust from rising during the operation of the color sorter body 1. When dust is generated externally, the device is designed with the following components in place: first cavity 14, through hole 15, second cavity 16, first negative pressure chamber 17, second negative pressure chamber 18, air pump 19, suction pipe 20, connecting frame 21, socket 22, plug 23, dust filter 24, and bolt 25. During use, the connecting pipe 12 extends to the first cavity 14, generating suction at the through hole 15. The second suction pipe 11 creates negative pressure inside the second cavity 16, allowing suction through the suction hole 8. The first negative pressure chamber 17 and the second negative pressure chamber... The 18-point unit is equipped with an air pump 19, which creates a negative pressure for suction. After the air pump 19 is started, it drives the suction pipe 20 to extract air. The connecting frame 21 is rectangular in shape and has several sockets 22. The dust filter 24 can filter dust. During installation, the plug 23 is inserted into the sockets 22. The dust filter 24 can be removed. The bolts 25 fix the fixing strip 4. The fixing method is simple. The four support rods 6 provide strong support, making the dust filter plate 7 more stable. The connecting pipe 12 further supports the dust filter plate 7 to prevent it from shaking easily.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal mechanism of a color sorter for coarse grains, comprising a color sorter body (1), characterized in that: The top of the color sorter body (1) is provided with a chute (2), the top of the chute (2) is fixedly connected with a feed slot (3), one side of the color sorter body (1) is movably mounted with a fixed strip (4), one side of the fixed strip (4) is fixedly connected with a dust cover (5), the top of the dust cover (5) is fixedly connected with a support rod (6), the top of the support rod (6) is fixedly connected with a dust removal plate (7), the bottom of the dust removal plate (7) is provided with a suction hole (8), the top of the dust removal plate (7) is fixedly connected with a suction box (9), the bottom of the suction box (9) is provided with a first suction pipe (10) and a second suction pipe (11), the bottom of the first suction pipe (10) is fixedly connected with a connecting pipe (12), the inner wall of the suction box (9) is fixedly connected with a partition plate (13), the top of the dust cover (5) is provided with a first cavity (14), the top of the inner wall of the dust cover (5) is provided with a through hole (15), the inside of the dust removal plate (7) is provided with a second cavity (16), the second suction pipe (11) extends into the second cavity (16), the inside of the suction box (9) is provided with a first negative pressure cavity (17) and a second negative pressure cavity (18), one side of the suction box (9) is fixedly connected with an air pump (19).

2. The dust removal mechanism of a multi-cereal color sorter according to claim 1, characterized in that: The output end of the air pump (19) is fixedly connected with a suction pipe (20), and the top of the suction box (9) is provided with a box cover.

3. The dust removal mechanism of the color sorter for mixed grains according to claim 1, characterized in that: The inner wall of the first negative pressure cavity (17) and the second negative pressure cavity (18) is fixedly connected with a connecting frame (21), and the inside of the connecting frame (21) is provided with a jack (22).

4. The dust removal mechanism of the color sorter for mixed grains according to claim 3, characterized in that: The inner wall of the jack (22) is inserted with a plug (23), and the top of the plug (23) is fixedly connected with a dust removal net (24).

5. The dust removal mechanism of the color sorter for mixed grains according to claim 1, characterized in that: The inside of the fixed strip (4) is threadedly connected with a bolt (25), and the number of the bolt (25) is four.

6. The dust removal mechanism of a multi-cereal color sorter according to claim 1, characterized in that: The number of the support rod (6) is four, and the lengths of the four support rods (6) are the same.

7. The dust removal mechanism of a multi-cereal color sorter according to claim 1, characterized in that: The height of the connecting pipe (12) is the same as that of the support rod (6), and the number of the connecting pipe (12) is four.

Citation Information

Patent Citations

  • Two-color repeated-selection color sorting machine for coarse cereals

    CN201880696U