Device with cap buckle abnormity detection and removal functions for beer bottle cap

Abstract

The utility model relates to the technical field of bottle cap buckle effect detection equipment, in particular to a beer bottle cap buckle abnormity detection and rejection device, which comprises a base, a support frame, a camera, a visual light source, a bottle arrival detection grating and a detection auxiliary component, a supporting frame is arranged on one side of the upper end face of the base, and a camera is arranged at the uppermost end of the supporting frame. A visual light source is arranged below the camera, a bottle arrival detection grating is arranged below the visual light source, and the detection auxiliary assembly is arranged on the base; through cooperative use of a camera, a visual light source, a bottle arrival detection grating, a rejector and other structures, the detection function of the device has the advantages of bottle cap classification and rapid positioning detection, the device can detect bottle cap model incorrectness, cap buckle dislocation, cap buckle not-in-place and cap buckle abnormity of unbuckled bottle caps, the automatic abnormity rejection function can be achieved, and the production efficiency is improved. Moreover, the system has the functions of elimination adjustment management and data statistics, and meets the actual use demands.

Description

Technical Field

[0001] This utility model relates to the technical field of bottle cap buckle effect detection equipment, specifically a device for detecting and rejecting abnormalities in beer bottle cap buckles. Background Technology

[0002] The existing Chinese patent document CN218907864U discloses a device for stopping a probiotic bottle capping machine that leaks film. It proposes that a detection mechanism and a film suction mechanism are fixedly installed on the top of the conveying mechanism. In this invention, during use, the detection mechanism is first installed at a station after the film-feeding station (several stations before the heat-sealing station). Through a fiber optic photoelectric sensor, the abnormal signal of a PP bottle without film is promptly transmitted to the equipment's PLC. Upon receiving the signal, the equipment can stop immediately, sound an alarm at the alarm light, and display the reason for the stop on the operation screen, allowing workshop operators to promptly investigate and handle the issue, preventing abnormal bottle openings from flowing into the next process.

[0003] The above-mentioned solutions and existing technologies play a crucial role in the quality of beer bottles. If the bottle caps are not properly fastened, microorganisms can enter the bottle and contaminate the beer. If the cap model is incorrect, it can lead to production rework. If there is no defect rejection function, defective products will enter the market. The detection devices are assembled in a decentralized manner in terms of hardware, and in terms of function, they have problems such as visual positioning failure, poor detection of double cap fastening, and lack of defect rejection function, which cannot meet the actual use needs.

[0004] Therefore, this utility model proposes a device for detecting and rejecting abnormalities in beer bottle cap buckles to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a device for detecting and rejecting abnormalities in beer bottle caps, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for detecting and rejecting abnormalities in beer bottle caps, comprising a base, a support frame, a camera, a visual light source, a bottle arrival detection grating, and detection auxiliary components;

[0007] A support frame is provided on one side of the upper end face of the base, and a camera is provided at the top of the support frame;

[0008] A visual light source is located below the camera, and a bottle detection grating is located below the visual light source. The detection auxiliary component is located on the base.

[0009] Preferably, the detection auxiliary component includes a fixed plate, a limiting groove, and a connecting plate; the fixed plate is fixedly mounted on the support frame, and the fixed plate is provided with a movable groove that is adapted to and connected to the movable plate, and the fixed plate is provided with a limiting groove at the contact point with the movable plate, and the side of the movable plate is provided with a roller that is adapted to and connected to the limiting groove, and a connecting plate is provided on one side of the upper end face of the support frame.

[0010] Preferably, a motor is provided on the connecting plate, and the output end of the motor passes through the connecting plate and is connected to the transmission shaft. A gear is provided on the transmission shaft, and the gear is meshed with teeth provided on the other side of the movable plate.

[0011] Preferably, the upper surface of the base is provided with a single-track bottle conveyor belt, and a rejector is provided on one side of the single-track bottle conveyor belt, and an electrical control cabinet is provided on one side of the rejector.

[0012] Preferably, an industrial control computer and a screen are provided on one side of the electrical control cabinet, and the industrial control computer and screen are electrically connected to the camera and the Siemens PLC, and a mouse and keyboard are provided below the industrial control computer and screen.

[0013] Preferably, the Siemens PLC is installed in the electrical control cabinet, with one side of the Siemens PLC connected to the DCV circuit breaker and the other side of the Siemens PLC connected to the DCV power module via a switch. The DCV power module is connected to the power circuit breaker. The electrical control cabinet is equipped with an electrical component rail, which is connected to the light source controller.

[0014] Preferably, the single-track bottle conveyor belt is provided with placement bases at equal intervals, and beer bottle bodies are placed on the placement bases, with bottle caps provided at the ends of the beer bottle bodies.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] By combining a camera, a visual light source, a bottle detection grating, and a rejection device, the device utilizes a ring light source at a specific angle of 60 degrees. This ring light illuminates not only the entire 360-degree surface of the bottle cap but also the area below the cap, ensuring that the upper surface and side cap condition are clearly and completely visible to the camera. Furthermore, the device's detection function offers advantages in bottle cap classification and rapid positioning detection. It can detect incorrect bottle cap models, misaligned caps, missing caps, and other cap abnormalities, enabling automatic rejection of abnormalities. It also features rejection adjustment management and data statistics functions to meet practical application needs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of the detection device of this utility model;

[0018] Figure 2 This is a schematic diagram of the detection device of this utility model;

[0019] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0020] Figure 4 This is a schematic diagram of the electrical control cabinet structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the electrical distribution inside the electrical control cabinet of this utility model.

[0022] In the diagram: 1. Base; 2. Support frame; 201. Fixing plate; 202. Limiting groove; 203. Connecting plate; 3. Movable plate; 301. Roller; 302. Limiting plate; 303. Gear; 4. Motor; 5. Drive shaft; 501. Electrical control cabinet; 6. Industrial computer and screen; 7. Mouse and keyboard; 8. Power circuit breaker; 9. 24DCV power module; 10. Switch; 11. Siemens PLC; 12. 24DCV circuit breaker; 13. Light source controller; 14. Electrical component guide rail; 15. Single-track bottle conveyor belt; 16. Placement base; 17. Beer bottle body; 18. Bottle cap; 19. Camera; 20. Vision light source; 21. Bottle arrival detection grating; 22. Rejector; 23. Detailed Implementation

[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] Please see Figures 1 to 5 This utility model provides a device for detecting and rejecting abnormalities in beer bottle caps.

[0025] Example 1: A device for detecting and rejecting abnormalities in beer bottle caps, comprising a base 1, a support frame 2, a camera 20, a visual light source 21, a bottle arrival detection grating 22, and detection auxiliary components;

[0026] A support frame 2 is provided on one side of the upper end of the base 1, and a camera 20 is provided at the top of the support frame 2. The camera 20 is selected from Hikvision. A visual light source 21 is provided below the camera 20. The visual light source 21 provides a light source for the camera 20 to take pictures. A bottle arrival detection grating 22 is provided below the visual light source 21. The detection grating 22 detects the arrival signal of the bottle on the single bottle conveyor belt 16. The detection auxiliary components are set on the base 1.

[0027] Example 2: Based on Example 1, the detection auxiliary component includes a fixed plate 201, a limiting groove 202, and a connecting plate 203. The fixed plate 201 is fixedly mounted on the support frame 2, and the fixed plate 201 is provided with a movable groove that is adapted to and connected to the movable plate 3. The fixed plate 201 is provided with a limiting groove 202 at the contact point with the movable plate 3. The side of the movable plate 3 is provided with a roller 301 that is adapted to and connected to the limiting groove 202. The connecting plate 203 is provided on one side of the upper end face of the support frame 2.

[0028] A motor 5 is provided on the connecting plate 203, and the output end of the motor 5 passes through the connecting plate 203 and is connected to the transmission shaft 501. A gear 4 is provided on the transmission shaft 501, and the gear 4 is adapted to mesh with the teeth 303 provided on the other side of the movable plate 3.

[0029] Example 3: Based on Example 2, a single-track bottle conveyor belt 16 is provided on the upper surface of the base 1, and a rejector 23 is provided on one side of the single-track bottle conveyor belt 16. The rejector 23 can remove bottles with abnormal caps from the single-track bottle conveyor, and an electrical control cabinet 6 is provided on one side of the rejector 23.

[0030] An industrial control computer and screen 7 are installed on one side of the electrical control cabinet 6. The industrial control computer and screen 7 are electrically connected to the camera 20 and the Siemens PLC 12. A mouse and keyboard 8 are installed below the industrial control computer and screen 7. The Siemens PLC 12 is installed inside the electrical control cabinet 6. One side of the Siemens PLC 12 is connected to the 24DCV circuit breaker 13. The other side of the Siemens PLC 12 is connected to the 24DCV power module 10 through the installed switch 11. The 24DCV power module 10 is connected to the power circuit breaker 9. An electrical component rail 15 is installed inside the electrical control cabinet 6. The electrical component rail 15 is connected to the light source controller 14.

[0031] A single-track bottle conveyor belt 16 is provided with placement bases 17 at equal intervals, and beer bottle bodies 18 are provided on the placement bases 17, with bottle caps 19 provided at the ends of the beer bottle bodies 18.

[0032] In use, the exterior of the electrical control cabinet 6 houses an industrial control computer and screen 7. An FTP site is established within the industrial control computer and screen 7. The camera 20 can transmit real-time images taken on-site to the FTP site, and images of defective covers are saved in the industrial control computer via FTP, facilitating on-site engineers' review and training on non-compliant products. The interior of the electrical control cabinet 6 contains… Figure 5The electrical components are shown in the electrical distribution diagram. When a bottle passes by the bottle arrival detection grating 22 on the single-track bottle conveyor 16, the grating detects the bottle and sends a signal to the PLC 12. The PLC 12 sends a photo signal to the camera 20, which takes a picture of the bottle cap and uses EL deep learning to classify and determine whether the cap buckle is normal. When the camera 20 detects a product with an abnormal cap buckle, it sends and saves the abnormal image to the industrial control computer 7, and simultaneously sends a cap buckle abnormality signal to the PLC 12. After receiving the abnormality signal, the PLC 12 sends a rejection signal to the rejector 23. The rejector 23 removes the bottle with the abnormal cap buckle from the single-track bottle conveyor 16. The detection positions of the camera 20, the vision light source 21, and the bottle arrival detection grating 22 on the single-track bottle conveyor 16 can be adjusted through the cooperation of the movable plate 3, the tooth 303, and the gear 4, facilitating a wider range of detection of abnormal bottle cap buckles.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting and rejecting abnormalities in beer bottle caps, characterized in that: Including the base (1), support frame (2), camera (20), visual light source (21), bottle to detection grating (22) and detection auxiliary assembly; The upper end surface of the base (1) is provided with a support frame (2), and the uppermost end of the support frame (2) is provided with a camera (20); The lower side of the camera (20) is provided with a visual light source (21), and the lower side of the visual light source (21) is provided with a bottle to detection grating (22), and a detection auxiliary assembly is arranged on the base (1).

2. A device for detecting and rejecting abnormal cap buckle of a cap of a beer bottle according to claim 1, characterized in that: The detection auxiliary assembly comprises a fixed plate (201), a limiting groove (202) and a connecting plate (203); the fixed plate (201) is fixedly arranged on the support frame (2), and the fixed plate (201) is provided with a movable groove matched with the movable plate (3), and the fixed plate (201) is provided with a limiting groove (202) at the position in contact with the movable plate (3), and the side edge of the movable plate (3) is provided with a roller (301) matched with the limiting groove (202), and the upper end surface of the support frame (2) is provided with a connecting plate (203).

3. A device for detecting and rejecting abnormal cap buckle of a cap of a beer bottle according to claim 2, characterized in that: The connecting plate (203) is provided with a motor (5), and the output end of the motor (5) penetrates through the connecting plate (203) and is connected with a transmission shaft (501), and the transmission shaft (501) is provided with a gear (4), and the gear (4) is matched and engaged with the teeth (303) arranged on the other side edge of the movable plate (3).

4. The device for detecting and rejecting abnormal cap buckle of a bottle cap of a beer bottle according to claim 1, characterized in that: The upper end surface of the base (1) is provided with a single-channel wine bottle conveying belt (16), one side of the single-channel wine bottle conveying belt (16) is provided with a rejector (23), and one side of the rejector (23) is provided with an electrical operation cabinet (6).

5. A device for detecting and rejecting abnormal cap buckle of a cap of a beer bottle according to claim 4, characterized in that: One side of the electrical operation cabinet (6) is provided with an industrial computer and a screen (7), and the industrial computer and the screen (7) are electrically connected with the camera (20) and the Siemens PLC (12), and the lower side of the industrial computer and the screen (7) is provided with a mouse and a keyboard (8).

6. A device for detecting and rejecting abnormal cap buckle of a cap of a beer bottle according to claim 5, characterized in that: The Siemens PLC (12) is arranged in the electrical operation cabinet (6), one side of the Siemens PLC (12) is connected with a 24DCV circuit breaker (13), the other side of the Siemens PLC (12) is connected with a 24DCV power module (10) through a switch (11), the 24DCV power module (10) is connected with a power air switch (9), and the electrical operation cabinet (6) is provided with an electrical element guide rail (15), and the electrical element guide rail (15) is connected with a light source controller (14).

7. The device for detecting and rejecting abnormal cap buckle of a cap of a beer bottle according to claim 4, characterized in that: The single-channel wine bottle conveying belt (16) is provided with a placing base (17) at equal intervals, the placing base (17) is provided with a beer bottle body (18), and the end of the beer bottle body (18) is provided with a bottle cap (19).

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