Egg support guide structure

By using guide rails for limiting and chain conveying mechanisms to stabilize the egg trays, combined with high-pressure nozzle cleaning and cylinder-driven tray collection, the problem of egg tray displacement under the impact of high-pressure water flow is solved, achieving stability and efficient collection during the cleaning process.

CN223970472UActive Publication Date: 2026-03-06FUJIAN GUANGYANG EGG IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In cleaning equipment, the impact of high-pressure water flow on egg trays can easily cause them to sway and become unstable, resulting in displacement, falling, or overlapping, which affects cleaning efficiency.

Method used

The system employs an upper and lower guide rail assembly limiting structure and a chain conveyor mechanism, combined with high-pressure nozzle cleaning, to ensure stable movement of the egg tray within the limited space. The orderly collection and removal of the egg tray is achieved through a cylinder-driven tray plate.

Benefits of technology

This effectively prevents the egg trays from shifting under the impact of high-pressure water flow, ensuring the stability and efficiency of the cleaning process and facilitating the collection and removal of the egg trays.

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Abstract

The utility model relates to an egg support guiding structure which comprises a machine frame, an upper guide rail set and a lower guide rail set, the upper guide rail set and the lower guide rail set are arranged on the machine frame, the upper guide rail set comprises two upper guide rails arranged in a spaced mode, the lower guide rail set comprises two lower guide rails arranged in a spaced mode, and a limiting space used for limiting egg supports is formed between the upper guide rails and the lower guide rails which correspond to each other. A chain conveying mechanism is arranged between the two lower guide rails, and a plurality of push plates are arranged on the surface of the chain conveying mechanism at intervals and used for pushing the egg supports to move. The egg tray cleaning device is reasonable in design, simple in structure and convenient to use, the egg tray is positioned through the limiting space between the upper guide rail and the lower guide rail, and when a high-pressure spray head of cleaning equipment conducts high-pressure cleaning on the surfaces of the egg trays, strong water flow sprayed by the high-pressure spray head impacts the upper surfaces and the lower surfaces of the egg trays. And the situation that the cleaning operation is affected due to displacement caused by impact of water flow is avoided.
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Description

Technical Field

[0001] This utility model relates to an egg tray guide structure. Background Technology

[0002] To improve the stability of egg storage, egg trays are generally used. Egg trays have multiple slots on their surface for placing eggs, making placement very convenient. After use, egg trays can be washed and reused. During cleaning, egg trays are typically placed directly on a conveyor belt, which transports them sequentially into the cleaning equipment. However, because the cleaning equipment usually uses high-pressure water, the impact of the high pressure can cause the egg trays to wobble and become unstable, leading to displacement, falling, or overlapping, thus affecting the cleaning process. Utility Model Content

[0003] This invention improves upon the above-mentioned problems by providing an egg tray guiding structure that is simple in structure and easy to use, thereby preventing the egg tray from being displaced by high-pressure water jets and affecting work efficiency.

[0004] This utility model is constructed as follows: it includes a frame and an upper guide rail assembly and a lower guide rail assembly disposed on the frame. The upper guide rail assembly includes two spaced-apart upper guide rails, and the lower guide rail assembly includes two spaced-apart lower guide rails. A limiting space is formed between the corresponding upper and lower guide rails to limit the egg tray. A chain conveying mechanism is disposed between the two lower guide rails. Multiple push plates are spaced apart on the surface of the chain conveying mechanism to push the egg tray to move.

[0005] Furthermore, an upper reinforcing plate is provided between the two upper guide rails, and a lower reinforcing plate is provided between the two lower guide rails.

[0006] Furthermore, the frame is equipped with a cleaning device, which includes a cleaning chamber. The chain conveyor mechanism, the upper guide rail, and the lower guide rail are located in the cleaning chamber. High-pressure water pipes are installed above the upper guide rail and below the lower guide rail. Multiple high-pressure nozzles facing the egg tray are installed on the high-pressure water pipes, and the multiple high-pressure nozzles face different directions.

[0007] Furthermore, the cleaning chamber is provided with a feed inlet and a discharge outlet on both sides, and the input end of the chain conveyor mechanism passes through the feed inlet and extends outward.

[0008] Furthermore, an egg tray collection device is provided at the discharge port of the cleaning chamber.

[0009] Furthermore, the egg tray collection device includes a collection rack and two retractable trays disposed on the upper inner side of the collection rack, the two trays being used to support the egg tray.

[0010] Furthermore, limit plates are provided on both sides above the collection rack, and sliding grooves are provided on the limit plates. The tray is located in the sliding groove and can move along the sliding groove. A cylinder mounting seat is provided on the outside of the limit plate, and a cylinder is provided on the cylinder mounting seat to drive the tray to move.

[0011] Furthermore, a liftable bracket is provided at the bottom inside the collection rack.

[0012] Furthermore, the bracket is driven to move up and down by a bracket cylinder.

[0013] Furthermore, a stop bar is provided on the side of the collection rack away from the chain conveyor mechanism.

[0014] Compared with the prior art, this utility model has the following advantages: The device has a simple structure, reasonable design, and is easy to use. The egg tray to be cleaned is conveyed to the cleaning chamber by a chain conveyor mechanism. A pusher plate on the chain conveyor mechanism pushes the egg tray into the cleaning chamber. The front and rear parts of the egg tray slide within the limiting space between two upper and lower guide rails. The high-pressure nozzles of the cleaning equipment perform high-pressure cleaning on the surface of the egg tray. During the cleaning process, the powerful water jets from the high-pressure nozzles impact the upper and lower surfaces of the egg tray. Because the egg tray is confined within the limiting space of the upper and lower guide rails, it will not rise to the surface. The downward swing mechanism prevents displacement caused by water flow, which could affect cleaning operations. Cleaned egg trays enter the collection rack, where they are supported by two trays. A cylinder then drives the trays to retract, causing them to fall onto a lower rack inside the collection rack. The trays then reset to receive new egg trays, and this cycle repeats. Once a certain number of egg trays have fallen onto the rack, the cylinder drives the trays to retract, and the rack cylinder drives the rack and the stacked egg trays on it to move upwards, removing the egg trays from the collection rack for easy removal. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0016] Figure 2 Cross-sectional view of an embodiment of this utility model Figure 1 ;

[0017] Figure 3 Cross-sectional view of an embodiment of this utility model Figure 2 ;

[0018] Figure 4 Cross-sectional view of an embodiment of this utility model Figure 3 ;

[0019] Figure 5 This is a side view of an embodiment of the present utility model. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0021] Example: Figure 1-5 As shown, in this embodiment, an egg tray guiding structure is provided, including a frame 1 and an upper guide rail group 2 and a lower guide rail group 3 disposed on the frame. The upper guide rail group includes two upper guide rails 21 spaced apart front to back, and the lower guide rail group includes two lower guide rails 31 spaced apart front to back. A limiting space 4 is formed between the corresponding upper and lower guide rails to limit the egg tray. The limiting spaces on the front and back sides are used to limit the upper and lower directions of the two sides of the egg tray. The two sides of the egg tray can move along the length direction of the limiting space. A chain conveying mechanism 5 is disposed between the two lower guide rails. Multiple push plates 51 are spaced apart on the surface of the chain conveying mechanism to push the egg tray to move. The upper guide rail is limited and slidably engaged with the upper sliding groove on the upper surface of the egg tray, and the lower guide rail is limited and slidably engaged with the lower sliding groove on the lower surface of the egg tray.

[0022] During operation, egg trays to be cleaned are conveyed to the cleaning chamber by a chain conveyor mechanism. A pusher plate on the chain conveyor mechanism pushes the egg trays into the cleaning chamber. The front and rear parts of the egg trays slide within the limiting space between two upper and lower guide rails. The high-pressure nozzles of the cleaning equipment perform high-pressure cleaning on the surface of the egg trays. During the cleaning process, the powerful water jets from the high-pressure nozzles impact the upper and lower surfaces of the egg trays. Because the egg trays are confined within the limiting space of the upper and lower guide rails, they do not swing up and down, and the impact of the water jets would cause displacement, affecting the cleaning operation. After cleaning, the egg trays enter the collection rack, where they are supported by two trays. Then, a cylinder drives the trays to retract, causing them to fall downwards onto a lower rack inside the collection rack. The trays then reset to receive new egg trays, and this cycle repeats. When a certain number of egg trays have fallen onto the rack, the cylinder drives the trays to retract, and the rack cylinder drives the rack and the stacked egg trays on it to move upwards, removing the egg trays from the collection rack for easy removal.

[0023] In this embodiment of the utility model, in order to improve the stability of the upper and lower guide rails, an upper reinforcing plate 22 is provided between the upper two upper guide rails, and a lower reinforcing plate 32 is provided between the lower two lower guide rails.

[0024] In this embodiment of the utility model, a cleaning device 6 is provided on the frame. The cleaning device includes a cleaning chamber 61. The chain conveyor mechanism, the upper guide rail, and the lower guide rail are arranged in the cleaning chamber. High-pressure water pipes 62 are arranged above the upper guide rail and below the lower guide rail. Each high-pressure water pipe is equipped with multiple high-pressure nozzles 63 facing the egg tray. The multiple high-pressure nozzles are oriented differently and are aimed at different positions on the surface of the egg tray, so as to spray high-pressure water on various positions on the surface of the egg tray, thereby better cleaning various positions of the egg tray 8.

[0025] The high-pressure water pipe is fixed in the cleaning chamber using a fixed bracket 66.

[0026] The aforementioned high-pressure water pipe is connected to an external water source, and a valve is installed at the inlet end of the high-pressure water pipe.

[0027] To facilitate centralized treatment of the water used for washing egg trays, a water collection tank 64 is provided below the aforementioned washing chamber. The lower part of the washing chamber is open, and the opening of the washing chamber is connected to the water collection tank. A drain outlet 65 is provided on the outside of the water collection tank.

[0028] In this embodiment of the utility model, the cleaning chamber is provided with an inlet and an outlet on both sides, and the input end of the chain conveyor mechanism passes through the inlet and extends outward.

[0029] In this embodiment of the invention, an egg tray collection device 7 is provided at the discharge port of the cleaning chamber.

[0030] The egg tray collection device described above includes a collection rack 71 and two retractable trays 72 located on the inner side of the upper part of the collection rack. The two trays are used to support the egg trays.

[0031] The above-mentioned collection rack is provided with limit plates 73 on both sides above it. The limit plates are provided with sliding grooves 731. The tray is located in the sliding groove and can move along the sliding groove. The limit plates are provided with cylinder mounting seats 74 on the outside. The cylinder mounting seats are provided with cylinders 75 for driving the tray to move.

[0032] Of course, in order to improve the stability of the pallet movement, the pallet and the slide are connected by a slider.

[0033] The collection rack has a liftable bracket 76 located at the bottom inside, and the bracket is driven to move up and down by a bracket cylinder 77.

[0034] In this embodiment of the invention, the inside of the collection rack is a cavity for accommodating egg trays.

[0035] In this embodiment of the invention, in order to prevent the egg tray from falling off the collection rack when it is output from the chain conveyor mechanism, a stop bar 78 is provided on the side of the collection rack away from the chain conveyor mechanism.

[0036] In this embodiment of the utility model, the chain conveying mechanism includes two sprockets, a chain disposed between the two sprockets, and a push plate fixed on the chain.

[0037] Unless otherwise stated, if any of the technical solutions disclosed in this utility model discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any person skilled in the art should understand that the preferred numerical range is merely one among many feasible numerical values ​​that has a more obvious or representative technical effect. Because there are many numerical values, it is impossible to list them all. Therefore, this utility model discloses only some numerical values ​​to illustrate the technical solutions of this utility model. Furthermore, the numerical values ​​listed above should not constitute a limitation on the scope of protection of this utility model.

[0038] Meanwhile, if the present invention discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, the mutually fixed connection can also be replaced by an integral structure (e.g., manufactured by casting process) (except where it is obviously impossible to use an integral forming process).

[0039] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.

[0040] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.

Claims

1. An egg guide structure, characterized by comprising: The machine frame is provided with an upper rail set and a lower rail set, the upper rail set comprises two spaced upper rails, the lower rail set comprises two spaced lower rails, a limiting space for limiting the egg tray is formed between the corresponding upper and lower rails, a chain conveying mechanism is arranged between the two lower rails, and a plurality of push plates are arranged on the surface of the chain conveying mechanism to push the egg tray to move.

2. An egg carton guide according to claim 1, wherein, An upper reinforcing plate is arranged between the two upper rails, and a lower reinforcing plate is arranged between the two lower rails.

3. An egg carton guide according to claim 1, wherein, The machine frame is provided with a cleaning device, the cleaning device comprises a cleaning chamber, the chain conveying mechanism, the upper rails and the lower rails are arranged in the cleaning chamber, high-pressure water pipes are arranged above the upper rails and below the lower rails, a plurality of high-pressure nozzles are arranged on the high-pressure water pipes and face the egg tray, and the directions of the plurality of high-pressure nozzles are different.

4. An egg carton guide according to claim 3, wherein, Feeding ports and discharging ports are arranged on the two sides of the cleaning chamber, the input end of the chain conveying mechanism extends outward through the feeding port.

5. An egg guide structure according to claim 3 or 4, wherein An egg tray collecting device is arranged at the discharging port of the cleaning chamber.

6. An egg carton guide according to claim 5, wherein, The egg tray collecting device comprises a collecting frame and two telescopic supporting plates arranged on the inner side of the upper part of the collecting frame, and the two supporting plates are used to support the egg tray.

7. An egg carton guide according to claim 6, wherein, Limiting plates are arranged on the two sides above the collecting frame, the limiting plates are provided with sliding grooves, the supporting plates are arranged in the sliding grooves and can move along the sliding grooves, cylinder mounting seats are arranged on the outer sides of the limiting plates, and cylinders for driving the supporting plates to move are arranged on the cylinder mounting seats.

8. An egg carton guide according to claim 6, wherein, A liftable bracket is arranged inside and below the collecting frame.

9. An egg carton guide according to claim 8, wherein, The bracket is driven by a bracket cylinder to move up and down.

10. An egg carton guide according to claim 6, wherein, A blocking rod is arranged on the side of the collecting frame away from the chain conveying mechanism.