Processing device for intelligently controlling sorting of low-value recoverable materials
By combining crushing roller gear drive and hydraulic cylinder extrusion plate, the problem of liquid residue in the sorting of low-value recyclables is solved, realizing rapid dehydration and efficient solid-liquid separation of materials, thus improving sorting efficiency.
Patent Information
- Application Number
- CN202522662167.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-12-16
AI Technical Summary
In existing technologies, low-value recyclable materials still have a lot of liquid residue after being squeezed during sorting, resulting in poor separation efficiency.
It employs a crushing section and an extrusion mechanism, utilizing the gear transmission of the crushing rollers for shearing and crushing, combined with the hydraulically driven extrusion plate for efficient dewatering of the material, and a filtration mechanism to achieve solid-liquid separation, with a feeding mechanism for precise control.
It enables rapid discharge of liquids and efficient separation of solids and liquids in materials, reduces the difficulty of subsequent processing, avoids liquid residue and equipment blockage, and improves sorting efficiency.
Smart Images

Figure CN223970617U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recyclable material processing technology, and in particular to an intelligent control and sorting processing device for low-value recyclable materials. Background Technology
[0002] Low-value recyclables typically refer to solid waste generated during production and daily life that has a certain recycling value but is difficult to recycle at a high rate due to poor economic benefits. These items include waste textiles, waste glass, and low-value plastic packaging. Some recyclables require processing before sorting.
[0003] Chinese patent document CN217141668U discloses a recyclable material sorting and processing device, including a box body with a feed inlet on one side. A filter plate is installed on the inner wall of the box body, and a leakage hole is opened on the top of the filter plate. The leakage holes are arranged in a rectangular array. A first cylinder is installed on the top of the box body. By changing the structure of the traditional pretreatment device, the recyclable material is squeezed by a pressing mechanism, thereby separating most of the liquid, thus improving the solid-liquid separation effect and making the processing device easier to use.
[0004] The existing technology has the following problems:
[0005] The material cannot be completely discharged after being squeezed, and a large amount of liquid remains, resulting in poor separation. Utility Model Content
[0006] This invention provides an intelligent control and sorting device for low-value recyclables to solve the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0008] A smart control sorting and processing device for low-value recyclables includes a housing and a crushing section. The crushing section includes a crushing box and a shell fixedly connected to one side of the crushing box. A connecting pipe is fixedly connected between the housing and the crushing box, and the connecting pipe is inclined. A squeezing mechanism is provided on the housing, and a filtering mechanism is provided on the housing.
[0009] The crushing box is equipped with a crushing mechanism, and the top of the crushing section is equipped with a feeding mechanism;
[0010] The crushing mechanism includes a first motor fixedly installed on one side of the housing, a first crushing roller on the output shaft of the first motor, a first gear fixedly connected to the outer side of the first crushing roller, a second crushing roller rotatably connected to the inner wall of one side of the housing, a second gear fixedly connected to the outer side of the second crushing roller, and the first gear and the second gear mesh with each other.
[0011] Preferably, the feeding mechanism includes a storage box fixedly connected to the top of the crushing box. Two symmetrically distributed feed pipes are fixedly connected to the top of the storage box. A chamber is fixedly connected to the top of the storage box. A second motor is fixedly installed on the right side of the chamber. The output shaft of the second motor is provided with a bidirectional screw. Two symmetrically distributed inclined plates are threadedly connected to the outer side of the bidirectional screw. Inclined blocks are slidably connected inside the inclined surfaces of the two inclined plates. Movable plates are fixedly connected between the two inclined blocks on the front and between the two inclined blocks on the back. Two symmetrically distributed connecting rods are fixedly connected to opposite sides of the two movable plates. Sealing plates are fixedly connected to one end of the two connecting rods on the front and one end of the two connecting rods on the back, and the bottom of the sealing plates is slidably connected to the top of the crushing box.
[0012] Preferably, the inner bottom wall of the crushing box is fixedly connected with two symmetrically distributed guide plates.
[0013] Preferably, the extrusion mechanism includes a hydraulic cylinder fixedly installed on the top of the housing, an extrusion plate fixedly connected to the output shaft of the hydraulic cylinder, and the outer side of the extrusion plate slidably connected to the inner wall of the housing. A first support frame is fixedly connected to the front of the housing, a first cylinder is fixedly installed on the front of the first support frame, a storage compartment is fixedly connected to the output shaft of the first cylinder, and multiple drainage holes are provided at the bottom of the storage compartment. A rectangular through hole is provided on the housing, extending from one end to the back of the housing, and the outer side of the storage compartment is slidably connected to the inner wall of the rectangular through hole. A second support frame is fixedly installed on the right side of the housing, a second cylinder is fixedly installed on the right side of the second support frame, and a push plate is fixedly connected to the output shaft of the second cylinder.
[0014] Preferably, the filtration mechanism includes a sliding through hole on the right side of the housing, a filter box is slidably connected inside the sliding through hole, positioning blocks are fixedly connected to the front and back of the filter box, and a handle is fixedly connected to the right side of the filter box.
[0015] Preferably, the inner wall of the sliding through hole is provided with positioning grooves on both the front and back inner walls, and the positioning block is adapted to the positioning grooves.
[0016] Preferably, a guide plate is fixedly connected to the inner bottom wall of the box, and a liquid outlet pipe is fixedly connected to the bottom right side of the box.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This utility model provides an intelligent control and sorting device for low-value recyclable materials. The first motor drives the two crushing rollers to rotate synchronously in opposite directions through gear transmission. The material is sheared and crushed by the meshing and extrusion principle. The gear meshing transmission ensures that the two crushing rollers rotate at the same speed and are subjected to balanced force, reducing material jamming and abnormal noise during the crushing process. This allows the liquid in the material to be discharged quickly, providing homogenized material for subsequent extrusion dehydration and sorting operations, and reducing the difficulty of subsequent processing.
[0019] 2. This utility model provides an intelligent control and sorting device for low-value recyclable materials. By setting up a feeding mechanism, the feeding amount can be precisely controlled. Rotating the bidirectional screw can drive the two sealing plates to open and close synchronously, flexibly adapting to the feeding needs of different materials. This avoids overloading and clogging of the crushing box due to excessive feeding, or wasting energy by idling the equipment due to excessively slow feeding. The sealing plates slide and fit against the top of the crushing box, which can effectively seal the feed inlet during crushing operations and prevent dust and waste liquid from splashing during the crushing process.
[0020] 3. This utility model provides an intelligent control and sorting device for low-value recyclable materials. A hydraulic cylinder drives an extrusion plate to apply high pressure to the crushed material, efficiently separating the free waste liquid in the material. The collection chamber is driven by a first cylinder and can flexibly enter and exit the box through a rectangular through hole. A second cylinder drives a push plate to facilitate the pushing out of the dehydrated and compressed solid material from the inside of the collection chamber.
[0021] 4. By setting up a filtration mechanism, the waste liquid generated by compression can be filtered through the filter box to retain solid impurities, thus preventing impurities in the waste liquid from clogging the outlet pipe or polluting subsequent sewage treatment equipment and reducing the difficulty of waste liquid treatment. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a rear view of the structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the crushing mechanism of this utility model;
[0025] Figure 4 This is a schematic diagram of the feeding mechanism of this utility model;
[0026] Figure 5 This is a cross-sectional view of the box structure of this utility model.
[0027] In the diagram: 1. Box body; 2. Crushing box; 3. Shell; 4. Connecting pipe; 5. Crushing mechanism; 51. First motor; 52. First crushing roller; 53. First gear; 54. Second crushing roller; 55. Second gear; 6. Feeding mechanism; 61. Storage box; 62. Feeding pipe; 63. Chamber; 64. Second motor; 65. Bidirectional screw; 66. Inclined plate; 67. Inclined block; 68. Movable plate; 69. Connecting rod; 610. Sealing plate; 7. Extrusion mechanism; 71. Hydraulic cylinder; 72. Extrusion plate; 73. First support frame; 74. First cylinder; 75. Storage compartment; 76. Second support frame; 77. Second cylinder; 78. Push plate; 8. Filtering mechanism; 81. Filter box; 82. Positioning block; 83. Handle; 9. Guide plate; 10. Liquid outlet pipe. Detailed Implementation
[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0029] like Figures 1-5 As shown, a smart control sorting and processing device for low-value recyclables includes a housing 1 and a crushing section. The crushing section includes a crushing box 2 and a housing 3 fixedly connected to one side of the crushing box 2. A connecting pipe 4 is fixedly connected between the housing 1 and the crushing box 2, and the connecting pipe 4 is inclined. A squeezing mechanism 7 and a filtering mechanism 8 are provided on the housing 1.
[0030] The crushing box 2 is equipped with a crushing mechanism 5, and the top of the crushing section is equipped with a feeding mechanism 6;
[0031] The crushing mechanism 5 includes a first motor 51 fixedly installed on one side of the housing 3. The output shaft of the first motor 51 is provided with a first crushing roller 52. A first gear 53 is fixedly connected to the outer side of the first crushing roller 52. A second crushing roller 54 is rotatably connected to the inner wall of one side of the housing 3. A second gear 55 is fixedly connected to the outer side of the second crushing roller 54, and the first gear 53 and the second gear 55 mesh with each other.
[0032] It should be noted that when the first motor 51 is started, the output shaft of the first motor 51 drives the first crushing roller 52 to rotate, and then drives the second crushing roller 54 to rotate through the first gear 53 and the second gear 55, thereby facilitating the shearing and crushing of materials.
[0033] The processing device has an intelligent feeding function, which enables continuous and stable feeding and avoids material accumulation.
[0034] like Figures 1-5As shown, the feeding mechanism 6 includes a storage box 61 fixedly connected to the top of the crushing box 2. Two symmetrically distributed feed pipes 62 are fixedly connected to the top of the storage box 61. A chamber 63 is fixedly connected to the top of the storage box 61. A second motor 64 is fixedly installed on the right side of the chamber 63. The output shaft of the second motor 64 is provided with a bidirectional screw 65. Two symmetrically distributed inclined plates 66 are threadedly connected to the outer side of the bidirectional screw 65. Inclined blocks 67 are slidably connected inside the inclined surfaces of the two inclined plates 66. Movable plates 68 are fixedly connected between the two front inclined blocks 67 and between the two back inclined blocks 67. Two symmetrically distributed connecting rods 69 are fixedly connected to the opposite sides of the two movable plates 68. A sealing plate 610 is fixedly connected to one end of the two front connecting rods 69 and one end of the two back connecting rods 69. The bottom of the sealing plate 610 is slidably connected to the top of the crushing box 2.
[0035] It should be noted that the material is poured into the storage box 61 through the feed pipe 62, the first motor 51 is started, the output shaft of the first motor 51 drives the bidirectional screw 65 to rotate, the bidirectional screw 65 drives the two inclined plates 66 to move relative to each other, so that multiple inclined blocks 67 slide inside the inclined surface of the inclined plate 66, thereby driving the two movable plates 68 to move in opposite directions, and then driving the two sealing plates 610 to move in opposite directions through the connecting rod 69, so that the sealing plates 610 open and close synchronously, thereby causing the material to fall into the crushing box 2.
[0036] like Figures 1-5 As shown, two symmetrically distributed guide plates are fixedly connected to the inner bottom wall of the crushing box 2.
[0037] It should be noted that by setting up a guide plate, materials can be easily discharged into the interior of the box 1 through the connecting pipe 4.
[0038] like Figures 1-5 As shown, the extrusion mechanism 7 includes a hydraulic cylinder 71 fixedly installed on the top of the housing 1. The output shaft of the hydraulic cylinder 71 is fixedly connected to an extrusion plate 72, and the outer side of the extrusion plate 72 is slidably connected to the inner wall of the housing 1. A first support frame 73 is fixedly connected to the front of the housing 1. A first cylinder 74 is fixedly installed on the front of the first support frame 73. The output shaft of the first cylinder 74 is fixedly connected to a storage compartment 75, and the bottom of the storage compartment 75 has multiple drainage holes. A rectangular through hole is opened on the housing 1, with one end penetrating and extending to the back of the housing 1. The outer side of the storage compartment 75 is slidably connected to the inner wall of the rectangular through hole. A second support frame 76 is fixedly installed on the right side of the housing 1. A second cylinder 77 is fixedly installed on the right side of the second support frame 76, and the output shaft of the second cylinder 77 is fixedly connected to a push plate 78.
[0039] It should be noted that when the hydraulic cylinder 71 is activated, the output shaft of the hydraulic cylinder 71 drives the extrusion plate 72 to move downward to extrude and compress the material, thereby dehydrating and compressing it. When the first cylinder 74 is activated, the first cylinder 74 drives the receiving chamber 75 to extend out from the inside of the box 1. Then the second cylinder 77 is activated, and the output shaft of the second cylinder 77 drives the push plate 78 to move, so as to push the dehydrated and compressed solid material out from the inside of the receiving chamber 75 for subsequent material processing.
[0040] like Figures 1-5 As shown, the filter mechanism 8 includes a sliding through hole on the right side of the housing 1, and a filter box 81 is slidably connected inside the sliding through hole. Positioning blocks 82 are fixedly connected to both the front and back of the filter box 81, and a handle 83 is fixedly connected to the right side of the filter box 81.
[0041] It should be noted that pulling the handle 83 causes the filter box 81 to move, making it easy to pull the filter box 81 out of the box 1.
[0042] like Figures 1-5 As shown, the inner walls of the front and back sides of the sliding through hole are provided with positioning grooves, and the positioning block 82 is adapted to the positioning grooves.
[0043] It should be noted that the positioning block 82 and positioning groove facilitate the quick installation and disassembly of the filter box 81.
[0044] like Figures 1-5 As shown, a guide plate 9 is fixedly connected to the inner bottom wall of the box 1, and an outlet pipe 10 is fixedly connected to the bottom right side of the box 1.
[0045] It should be noted that the guide plate 9 and the liquid outlet pipe 10 at the bottom of the tank 1 can guide the filtered waste liquid to be discharged in a concentrated manner, so as to avoid the accumulation of liquid at the bottom of the tank 1 and corrode the equipment, and at the same time facilitate the subsequent centralized treatment of waste liquid.
[0046] The working principle of this utility model is as follows: When in use, the material is poured into the storage box 61 through the feed pipe 62. The first motor 51 is started, and the output shaft of the first motor 51 drives the bidirectional screw 65 to rotate. The bidirectional screw 65 drives the two inclined plates 66 to move relative to each other, so that multiple inclined blocks 67 slide inside the inclined surface of the inclined plate 66, thereby driving the two movable plates 68 to move in opposite directions. Then, through the connecting rod 69, the two sealing plates 610 move in opposite directions, so that the sealing plates 610 open and close synchronously, thereby causing the material to fall into the crushing box 2. The first motor 51 is started again, and the output shaft of the first motor 51 drives the first crushing roller 52 to rotate. Then, through the first gear 53 and the second gear 55, the second crushing roller 54 is driven to rotate, thereby facilitating the shearing and crushing of the material and allowing the liquid in the material to be discharged quickly. By setting a guide plate, the material is conveniently discharged into the interior of the box 1 through the connecting pipe 4, and then falls into the interior of the receiving chamber 75. The hydraulic cylinder 71 is activated, and the output shaft of the hydraulic cylinder 71 drives the extrusion plate 72 to move downward to extrude and compress the material. The waste liquid flows into the interior of the filter box 81 through the leakage hole at the bottom. After the waste liquid generated by extrusion is filtered by the filter box 81, solid impurities can be intercepted, preventing impurities in the waste liquid from clogging the outlet pipe 10 or polluting the subsequent sewage treatment equipment. The first cylinder 74 is activated, and the first cylinder 74 drives the receiving chamber 75 to extend out from the interior of the box 1. Then the second cylinder 77 is activated, and the output shaft of the second cylinder 77 drives the push plate 78 to move, which facilitates the push of the dehydrated and compressed solid material out from the interior of the receiving chamber 75 for subsequent material processing.
[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A low-value recyclable material intelligent control sorting processing device, comprising a box body (1) and a crushing part, wherein, The crushing part comprises a crushing box (2) and a shell (3) fixedly connected to one side of the crushing box (2), characterized in that a connecting pipe (4) is fixedly connected between the box (1) and the crushing box (2), and the connecting pipe (4) is arranged obliquely, the box (1) is provided with an extrusion mechanism (7), and the box (1) is provided with a filtering mechanism (8); The crushing box (2) is provided with a crushing mechanism (5), and the top of the crushing part is provided with a feeding mechanism (6); The crushing mechanism (5) comprises a first motor (51) fixedly installed on one side of the shell (3), a first crushing roller (52) is arranged on the output shaft of the first motor (51), a first gear (53) is fixedly connected to the outer side of the first crushing roller (52), a second crushing roller (54) is rotatably connected to the inner wall of one side of the shell (3), a second gear (55) is fixedly connected to the outer side of the second crushing roller (54), and the first gear (53) and the second gear (55) are in meshing engagement with each other.
2. A low value recyclable smart controlled sorting processing device as claimed in claim 1 wherein: The feeding mechanism (6) comprises a storage box (61) fixedly connected to the top of the crushing box (2), two feeding pipes (62) are fixedly connected to the top of the storage box (61) in a symmetrical manner, a cabin (63) is fixedly connected to the top of the storage box (61), a second motor (64) is fixedly installed on the right side of the cabin (63), a bidirectional screw rod (65) is arranged on the output shaft of the second motor (64), two inclined plates (66) are threadedly connected to the outer side of the bidirectional screw rod (65) in a symmetrical manner, an inclined block (67) is slidably connected to the inner side of the inclined surface of each of the two inclined plates (66), an activity plate (68) is fixedly connected between the two inclined blocks (67) on the front face and between the two inclined blocks (67) on the back face, two connecting rods (69) are fixedly connected to the opposite sides of the two activity plates (68) in a symmetrical manner, a sealing plate (610) is fixedly connected to one end of each of the two connecting rods (69) on the front face and one end of each of the two connecting rods (69) on the back face, and the bottom of the sealing plate (610) is slidably connected to the top of the crushing box (2).
3. A low value recyclable smart controlled sorting processing device as claimed in claim 1, wherein: The inner bottom wall of the crushing box (2) is fixedly connected with two guide plates (2) arranged in a symmetrical manner.
4. A low value recyclable smart controlled sorting processing device as claimed in claim 1, wherein: The extrusion mechanism (7) comprises a hydraulic cylinder (71) fixedly installed at the top of the box body (1), the output shaft of the hydraulic cylinder (71) is fixedly connected with an extrusion plate (72), the outer side of the extrusion plate (72) is in sliding connection with the inner wall of the box body (1), the front surface of the box body (1) is fixedly connected with a first support frame (73), the front surface of the first support frame (73) is fixedly installed with a first air cylinder (74), the output shaft of the first air cylinder (74) is fixedly connected with a receiving cabin (75), a plurality of leakage holes are formed in the bottom of the receiving cabin (75), a rectangular through hole is formed in the box body (1) and extends to the back surface of the box body (1), the outer side of the receiving cabin (75) is in sliding connection with the inner wall of the rectangular through hole, the right side of the box body (1) is fixedly installed with a second support frame (76), the right side of the second support frame (76) is fixedly installed with a second air cylinder (77), the output shaft of the second air cylinder (77) is fixedly connected with a push plate (78).
5. A low value recyclable smart controlled sorting processing unit as claimed in claim 1, wherein: The filtering mechanism (8) comprises a sliding through hole formed in the right side of the box body (1), the sliding through hole is in sliding connection with a filter box (81), the front surface and the back surface of the filter box (81) are fixedly connected with positioning blocks (82), and the right side of the filter box (81) is fixedly connected with a handle (83).
6. A low value recyclable smart controlled sorting processing unit as claimed in claim 5, wherein: The front inner wall and the back inner wall of the sliding through hole are both provided with positioning grooves, and the positioning blocks (82) are matched with the positioning grooves.
7. A low value recyclable smart controlled sorting processing unit as claimed in claim 1, wherein: The inner bottom wall of the box body (1) is fixedly connected with a flow guide plate (9), and the right bottom of the box body (1) is fixedly connected with a liquid outlet pipe (10).
Citation Information
Patent Citations
Treatment device for sorting recoverable materials
CN217141668U