Coiling machine for color coated steel plate production

By introducing a locking mechanism into the winding machine, the problem of loosened coils caused by power outages or control system failures is solved, enabling position holding and convenient unwinding in case of failure.

CN223970646UActive Publication Date: 2026-03-06ZHEJIANG KIKI IND & TRADE CO LTD
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Patent Information

Application Number
CN202520576239.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-06
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Existing steel plate production coiling machines cannot maintain the motor in its current position when power is interrupted or the control system malfunctions, resulting in loose coils.

Method used

A locking mechanism is adopted, including a fixed plate, an arc-shaped rotating plate, a locking tooth and a right-angle toothed ring. Through the cooperation of springs and cylinders, the locking tooth can lock the right-angle toothed ring in the event of power failure or control system failure, thus preventing the winding roller from reversing.

Benefits of technology

In the event of a power outage or control system failure, the locking mechanism can keep the winding motor and winding roller in their current positions, preventing the roll from becoming loose, improving the practicality of the device, and facilitating material unloading via the discharge mechanism.

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Abstract

The utility model relates to a coiling machine for producing a color coating steel plate, which comprises a base and coiling mechanisms, a locking mechanism is arranged between the coiling mechanisms, the locking mechanism comprises a fixed plate, an arc-shaped rotating plate, a locking clamping tooth and a right-angle tooth ring, the fixed plate is fixedly arranged on the upper side of the base, a rotating shaft is rotatably arranged on one side of the fixed plate, and the right-angle tooth ring is arranged on the other side of the fixed plate. The arc-shaped rotating plate is fixedly installed on one side of the rotating shaft, the locking clamping teeth are fixedly installed on one side of the inner wall of the arc-shaped rotating plate, the right-angle tooth ring is rotationally installed on one side of the fixing plate, and the locking clamping teeth correspond to the right-angle tooth ring. By means of the locking mechanism, when electric power is suddenly interrupted or a control system breaks down, the winding motor cannot be limited, and a roll material rotates reversely due to the influence of the rigidity of the roll material, the winding roller and the winding motor can be locked, it is ensured that the winding motor and the winding roller can be kept at the current position, the roll material is prevented from being loosened, and the service life of the roll material is prolonged. And therefore, the practicability of the device in use is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel plate production technology, and in particular to a coiling machine for producing color-coated steel plates. Background Technology

[0002] Color-coated steel sheet is a type of colored coating material formed on the surface of a steel substrate after coating treatment. It includes a series of processes such as substrate preparation, primer coating, pattern printing, and topcoat coating. Its main function is to protect the surface of the steel substrate, improve its appearance and decorative effect, and increase its service life. Color-coated steel sheet is widely used in home appliances, construction, transportation, and other fields, and has advantages such as fire resistance, weather resistance, corrosion resistance, scratch resistance, and low maintenance costs. In the construction industry, it can be used to manufacture building materials such as roof panels, wall panels, doors, and windows, improving the appearance quality of buildings and enhancing durability and safety. In the transportation sector, color-coated steel sheet can be used as body panels, enhancing the strength and stability of the vehicle body, improving appearance quality, and extending service life.

[0003] Color-coated steel sheets can also be used to manufacture home appliances, office equipment and accessories, etc., to enhance their appearance and improve product competitiveness. The coiling machine for color-coated steel sheet production is a piece of equipment used on the color-coated steel sheet production line. It is mainly used to coil the produced color-coated steel sheets for convenient transportation and storage.

[0004] The existing steel plate coiling machines have the following defects in actual use:

[0005] Most existing steel plate coiling machines use motors to achieve the locking function. However, when the power is interrupted or the control system fails, it cannot be guaranteed that the motor will remain in the current position. Therefore, the coil may reverse due to its own rigidity, resulting in the coil becoming loose. Utility Model Content

[0006] In view of the technical problem that most existing steel plate coiling machines achieve the locking function through motors, but when the power is interrupted or the control system fails, it cannot be guaranteed that the motor will remain in the current position, which can easily cause the coil to reverse due to its own rigidity, resulting in the coil becoming loose, this utility model provides a coiling machine for color coated steel plate production.

[0007] The technical solution adopted by this utility model is: a coiling machine for producing color-coated steel sheets, including a base and a winding mechanism, wherein a locking mechanism is provided between the winding mechanisms, the locking mechanism including a fixed plate, an arc-shaped rotating plate, a locking tooth and a right-angle toothed ring, the fixed plate being fixedly installed on the upper side of the base, a rotating shaft being rotatably installed on one side of the fixed plate, the arc-shaped rotating plate being fixedly installed on one side of the rotating shaft, the locking tooth being fixedly installed on one side of the inner wall of the arc-shaped rotating plate, the right-angle toothed ring being rotatably installed on one side of the fixed plate, the locking tooth corresponding to the right-angle toothed ring, and a spring being provided between the rotating shaft and the fixed plate.

[0008] Furthermore, a mounting plate is fixedly installed on one side of the fixed plate, and a cylinder is fixedly installed on the upper side of the mounting plate. The output end of the fixed plate corresponds to the lower side of one end of the arc-shaped rotating plate.

[0009] Furthermore, the winding mechanism includes a mounting base, a winding motor, and a winding roller. The mounting base is fixedly mounted on the upper side of the base, the winding motor is fixedly mounted on the upper side of the mounting base, and the winding roller is fixedly mounted on the output end of the winding motor.

[0010] Furthermore, the fixing plate is located between the winding motor and the winding roller, the right-angle toothed ring is fixedly connected to the periphery of the output end of the winding motor, and a winding drum is sleeved on the periphery of the winding roller.

[0011] Furthermore, a discharge mechanism is provided on the upper side of the base. The discharge mechanism includes a mounting frame, a threaded rod, a threaded slider, and a pusher plate. The mounting frame is fixedly installed on the upper side of the base. A slide rail is opened on one side of the mounting frame. The threaded rod is rotatably installed in the slide rail. The threaded slider is threadedly connected to the threaded rod. A connecting plate is fixedly installed on the upper side of the pusher plate. The connecting plate is fixedly connected to the threaded slider.

[0012] Furthermore, a drive motor is fixedly installed on one side of the mounting frame, and the output end of the drive motor is fixedly connected to one end of the threaded rod. A sliding groove is opened on one side of the mounting frame, and a guide slide rod is fixedly installed in the sliding groove. A guide slider is slidably installed around the guide slide rod, and the guide slider is fixedly connected to the connecting plate.

[0013] Furthermore, the take-up roller is rotatably mounted on one side of the mounting frame, and the pusher plate is sleeved around the take-up roller, with the pusher plate corresponding to the take-up drum.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model, through a locking mechanism, can lock the winding roller and winding motor when a sudden power outage or control system failure causes the winding motor to fail to maintain its limit position, resulting in the roll material reversing due to its own rigidity. This ensures that the winding motor and winding roller can remain in their current positions, preventing the roll material from becoming loose, thereby improving the practicality of the device.

[0016] 2. Secondly, through the discharge mechanism, after the steel plate is coiled, the winding drum and the coil can be moved along the winding roller, so that the workers can easily and quickly unload the coiled steel plate, thereby improving the convenience of the device during use. Attached Figure Description

[0017] Figure 1 This is a front perspective view of the present invention;

[0018] Figure 2 This is a three-dimensional view of the material discharge mechanism of this utility model;

[0019] Figure 3 This is a perspective view of the locking mechanism of this utility model;

[0020] Figure 4 This is a perspective view of the winding roller and winding roller of this utility model.

[0021] The following are labeled in the diagram: 1. Base; 2. Winding mechanism; 3. Discharge mechanism; 4. Locking mechanism; 5. Mounting seat; 6. Winding motor; 8. Winding roller; 9. Winding roller; 10. Mounting frame; 11. Slide rail; 12. Drive motor; 13. Threaded rod; 14. Threaded slider; 15. Connecting plate; 16. Push plate; 17. Slide groove; 18. Guide slide rod; 19. Guide slider; 20. Fixing plate; 21. Arc-shaped rotating plate; 22. Locking tooth; 23. Rotating shaft; 24. Right-angle toothed ring; 25. Cylinder. Detailed Implementation

[0022] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The following is in conjunction with the appendix Figures 1-4 The present invention will be further described below.

[0025] In order to solve the problems existing in the background technology, this application proposes the following technical solution: a coiling machine for producing color-coated steel plates.

[0026] The specific technical solution includes a base 1 and a winding mechanism 2. A locking mechanism 4 is provided between the winding mechanism 2 and the base 1. The locking mechanism 4 includes a fixed plate 20, an arc-shaped rotating plate 21, a locking tooth 22, and a right-angle toothed ring 24. The fixed plate 20 is fixedly installed on the upper side of the base 1. A rotating shaft 23 is rotatably installed on one side of the fixed plate 20. The arc-shaped rotating plate 21 is fixedly installed on one side of the rotating shaft 23. The locking tooth 22 is fixedly installed on one side of the inner wall of the arc-shaped rotating plate 21. The right-angle toothed ring 24 is rotatably installed on one side of the fixed plate 20. The locking tooth 22 corresponds to the right-angle toothed ring 24. A spring is provided between the rotating shaft 23 and the fixed plate 20. A torsion spring is also provided between the rotating shaft 23 and the fixed plate 20. A spring can also be provided between the arc-shaped rotating plate 21 and the fixed plate 20 to ensure the stability of the arc-shaped rotating plate 21. 1. Reset: A mounting plate is fixedly installed on one side of the fixed plate 20. A cylinder 25 is fixedly installed on the upper side of the mounting plate. The output end of the fixed plate 20 corresponds to the lower side of one end of the arc-shaped rotating plate 21. The cylinder 25 is not fixedly connected to the arc-shaped rotating plate 21. The cylinder 25 is used to lift the arc-shaped rotating plate 21 when locking is not required, so that the arc-shaped rotating plate 21 drives the locking teeth 22 to remain in an unlocked state. The winding mechanism 2 includes a mounting base 5, a winding motor 6, and a winding roller 8. The mounting base 5 is fixedly installed on the upper side of the base 1. The winding motor 6 is fixedly installed on the upper side of the mounting base 5. The winding roller 8 is fixedly installed on the output end of the winding motor 6. The fixed plate 20 is located between the winding motor 6 and the winding roller 8. The right-angle toothed ring 24 is fixedly connected to the periphery of the output end of the winding motor 6. The winding roller 8 is sleeved with a winding drum 9.

[0027] Reference Figure 1 and Figure 2As shown, a discharge mechanism 3 is provided on the upper side of the base 1. The discharge mechanism 3 includes a mounting frame 10, a threaded rod 13, a threaded slider 14, and a pusher plate 16. The mounting frame 10 is fixedly installed on the upper side of the base 1. A slide rail 11 is opened on one side of the mounting frame 10. The threaded rod 13 is rotatably installed in the slide rail 11. The threaded slider 14 is threadedly connected to the threaded rod 13. A connecting plate 15 is fixedly installed on the upper side of the pusher plate 16. The connecting plate 15 is fixedly connected to the threaded slider 14. A drive motor 12 is fixedly installed on one side of the mounting frame 10. The output end of the drive motor 12 is connected to the threaded slider 14. One end of the rod 13 is fixedly connected. A groove 17 is provided on one side of the mounting frame 10. A guide slide rod 18 is fixedly installed in the groove 17. A guide slider 19 is slidably installed around the guide slide rod 18. The guide slide rod 18 and the guide slider 19 are used to provide guidance and limit for the connecting plate 15, which improves the smoothness and stability when the connecting plate 15 drives the pusher plate 16 to move. The guide slider 19 is fixedly connected to the connecting plate 15. The take-up roller 8 is rotatably installed on one side of the mounting frame 10. The pusher plate 16 is sleeved on the periphery of the take-up roller 8. The pusher plate 16 corresponds to the take-up drum 9.

[0028] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview:

[0029] In use, when the power is normal, starting the winding motor 6 drives the winding roller 8 to rotate. The rotation of the winding roller 8 drives the winding drum 9 to rotate, which in turn winds the steel plate. When the winding motor 6 rotates, it drives the right-angle toothed ring 24 to rotate. At this time, when the right-angle toothed ring 24 rotates, the inclined surface of the right-angle toothed ring 24 contacts and presses against the inclined surface of the locking tooth 22, causing the locking tooth 22 to move upward. The upward movement of the locking tooth 22 drives the arc-shaped rotating plate 21 to rotate, thereby causing the locking tooth 22 to disengage from the two right-angle toothed rings 24. This prevents the locking tooth 22 from locking the right-angle toothed ring 24. When a sudden power outage or control system failure occurs, and the winding motor 6 cannot maintain its limit position, causing the roll to reverse due to its own rigidity, the right-angled surface of the locking tooth 22 abuts against the right-angled surface of the right-angle toothed ring 24, allowing the locking tooth 22 to lock the right-angle toothed ring 24. With the right-angle toothed ring 24 locked, both the winding roller 8 and the winding motor 6 cannot rotate, ensuring that the winding motor 6 and the winding roller 8 can remain in their current positions and preventing the roll from becoming loose.

[0030] By starting the drive motor 12, the threaded rod 13 is driven to rotate. The rotation of the threaded rod 13 can drive the connecting plate 15 to move. The movement of the connecting plate 15 can drive the pusher plate 16 to move. The movement of the pusher plate 16 can push the winding drum 9 and the coiled material to move, thereby enabling the unwinding of the coiled steel plate.

[0031] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A coiler for producing a color coated steel sheet, characterized by, The utility model provides a kind of winding mechanism, including base (1) and winding mechanism (2), locking mechanism (4) is arranged between the winding mechanism (2), the locking mechanism (4) includes fixed plate (20), arc rotating plate (21), locking card tooth (22) and right-angle tooth ring (24), the fixed plate (20) is fixedly installed on the upper side of the base (1), rotating shaft (23) is rotatably installed in one side of the fixed plate (20), the arc rotating plate (21) is fixedly installed in one side of the rotating shaft (23), the locking card tooth (22) is fixedly installed in one side of the inner wall of the arc rotating plate (21), the right-angle tooth ring (24) is rotatably installed in one side of the fixed plate (20), the locking card tooth (22) is corresponding with the right-angle tooth ring (24), spring is arranged between the rotating shaft (23) and the fixed plate (20).

2. The coiled steel sheet production with a coiler according to claim 1, characterized in that, One side of the fixed plate (20) is fixedly installed with mounting plate, the upper side of the mounting plate is fixedly installed with air cylinder (25), the output end of the fixed plate (20) corresponds with the lower side of one end of the arc rotating plate (21).

3. The coiled steel sheet production with a coiler according to claim 1, characterized in that, The winding mechanism (2) includes mounting seat (5), winding motor (6) and winding roller (8), the mounting seat (5) is fixedly installed on the upper side of the base (1), the winding motor (6) is fixedly installed on the upper side of the mounting seat (5), the winding roller (8) is fixedly installed on the output end of the winding motor (6).

4. The coiled strip recoiling machine for producing a color coated steel sheet according to claim 3, characterized in that, The fixed plate (20) is located between the winding motor (6) and the winding roller (8), the right-angle tooth ring (24) is fixedly connected with the output end of the winding motor (6), and the winding roller (8) is sleeved with winding drum (9) on the periphery.

5. The coiled strip recoiling machine for producing a color coated steel sheet according to claim 4, wherein The upper side of the base (1) is provided with discharging mechanism (3), the discharging mechanism (3) includes mounting frame (10), threaded rod (13), threaded sliding block (14) and pushing plate (16), the mounting frame (10) is fixedly installed on the upper side of the base (1), the one side of the mounting frame (10) is provided with slide (11), the threaded rod (13) is rotatably installed in the slide (11), the threaded sliding block (14) is threadedly connected with the threaded rod (13), and the upper side of the pushing plate (16) is fixedly installed with connecting plate (15); the connecting plate (15) is fixedly connected with the threaded sliding block (14).

6. The coiled strip recoiling machine for producing a color coated steel sheet according to claim 5, wherein The one side of the mounting frame (10) is fixedly installed with driving motor (12), the output end of the driving motor (12) is fixedly connected with one end of the threaded rod (13), the one side of the mounting frame (10) is provided with sliding groove (17), the guiding sliding rod (18) is fixedly installed in the sliding groove (17), the guiding sliding block (19) is slidably installed on the periphery of the guiding sliding rod (18), and the guiding sliding block (19) is fixedly connected with the connecting plate (15).

7. The coiled strip recoiling machine for producing a color coated steel sheet according to claim 5, wherein The winding roller (8) is rotatably installed on the one side of the mounting frame (10), the pushing plate (16) is sleeved on the periphery of the winding roller (8), and the pushing plate (16) corresponds with the winding drum (9).