Stamping device for metal badge production

By designing a support mechanism and a stamping mechanism to work together, the problem of difficult removal of stamped parts in the production of metal badges was solved, and safe and efficient material handling was achieved.

CN223970698UActive Publication Date: 2026-03-06JIHUA 3522 APPLIANCES & DECORATIONS
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Patent Information

Application Number
CN202520050644.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-03-06
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing stamping equipment for metal badge production makes it difficult to remove stamped parts normally from the die cavity after stamping, and there are safety hazards in the placement and handling process.

Method used

A device including a support mechanism and a stamping mechanism was designed. Through the coordinated action of hydraulic cylinders, motors and transmission components, metal materials can be placed and removed at a position away from the stamping plate before and after stamping. A detection mechanism is used to ensure the accuracy of the stamping position.

Benefits of technology

This improves the safety of the metal badge production process, ensuring that the placement and handling of metal materials are kept away from the stamping plate, thus avoiding safety hazards.

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Abstract

The utility model relates to the technical field of metal badge production, in particular to a stamping device for metal badge production, which comprises a support mechanism and a stamping mechanism for stamping metal materials, and the stamping mechanism is fixedly mounted above the support mechanism. By arranging the stamping mechanism, a metal material is placed in the placing seat, the motor runs to drive the rotating shaft and the rotating plate to rotate after placing is completed, the spring stretches to enable the movable plate to move along with rotation of the rotating plate, the movable plate drives the placing seat to move through the connecting rod, and the motor stops running when the rotating plate rotates by 90 degrees. At the moment, the placing base moves to the position under the stamping plate, the hydraulic cylinder operates to drive the stamping plate to descend, the stamping plate descends to stamp the metal material in the placing base, after stamping is completed, the hydraulic cylinder drives the stamping plate to restore to the original position, the motor operates to drive the rotating plate to restore to the original position, and the movable plate and the placing base restore to the original positions accordingly; and then the metal material in the placing seat can be taken out.
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Description

Technical Field

[0001] This utility model relates to the field of metal badge production technology, and in particular to a stamping device for metal badge production. Background Technology

[0002] Metal badges are a type of badge (medal), generally made using stamping, die casting, or die-casting processes. The surface can be electroplated with gold, antique gold, antique silver, nickel, etc. They are characterized by simple, smooth lines and embossed designs. Surface coloring processes such as baking paint, enamel, and printing can be used to further enrich the product. Gold and silver badges are the most expensive, followed by bronze badges, zinc alloy badges, and iron badges are the cheapest. Stamping is a necessary step in the production of metal badges.

[0003] Announcement No. (CN213799037U) discloses a stamping device for producing metal badges. After stamping, the stamped part is adsorbed in the die cavity and cannot be removed normally. The drive motor is turned on by a control switch, which drives the rotating rod to rotate. The rotating rod drives the gear to rotate. The gear meshes with the rack, causing the rack to slide to the right. The rack pushes the second transmission block to move. The slope of the second transmission block and the first transmission block engages, causing the first transmission block to move upward. The first transmission block pushes the push rod to move upward. The push rod drives the push plate to move upward, causing the push plate to push the stamped part upward, allowing the stamped part to be quickly removed from the die cavity. During the operation of the above device, the placement and removal of the stamped part must be carried out below the die, which is dangerous and needs to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a stamping device for producing metal badges in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A stamping apparatus for producing metal badges includes a support mechanism and a stamping mechanism for stamping metal material, the stamping mechanism being fixedly installed above the support mechanism.

[0007] The stamping mechanism includes a movable component, a fixed frame fixedly mounted above the movable component, a hydraulic cylinder bolted above the fixed frame, and a stamping plate fixedly mounted at the output end of the hydraulic cylinder. The movable component includes a fixed box, a motor fixedly mounted on one side of the fixed box, a controller fixedly mounted on the other side of the fixed box, a rotating shaft fixedly mounted at the output end of the motor, a rotating plate welded to the outside of the rotating shaft, a movable plate slidably mounted inside the fixed box, a connecting rod fixedly mounted on both sides of the movable plate, a placement seat welded to the end of the connecting rod away from the movable plate, and a spring mounted at the front of the movable plate.

[0008] Preferably, the support mechanism includes a first support plate and a second support plate fixedly installed above the first support plate.

[0009] Preferably, a detection mechanism is installed inside the stamping mechanism. The detection mechanism includes a fixed platform, a distance sensor fixedly installed at the front of the fixed platform, fixed plates symmetrically distributed on both sides of the fixed platform, and fixing bolts installed on the fixed plates.

[0010] Preferably, the second support plate is welded to the first support plate, and the included angle between the two is sixty degrees.

[0011] Preferably, the controller and the fixed box are connected by bolts, and the length of the rotating plate is equal to the length of the movable plate.

[0012] Preferably, the distance sensor is connected to the mounting platform by bolts, and the mounting plate is made of stainless steel.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] By setting up a stamping mechanism, when using the device, the metal material is placed in the placement seat. After placement, the motor runs, driving the rotating shaft and rotating plate to rotate. The spring extends, causing the movable plate to move with the rotation of the rotating plate. The movable plate drives the placement seat to move via a connecting rod. When the rotating plate rotates 90 degrees, the motor stops running. At this time, the placement seat has moved directly under the stamping plate. The hydraulic cylinder runs, driving the stamping plate to descend. The stamping plate descends and stamps the metal material in the placement seat. After stamping, the hydraulic cylinder drives the stamping plate to return to its original position, and the motor runs, driving the rotating plate to return to its original position. The movable plate and placement seat then return to their original positions. Subsequently, the metal material in the placement seat can be removed. By adopting the above method, the placement and removal of the metal material can be carried out away from the stamping plate, effectively improving the safety of the device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a stamping device for producing metal badges according to the present invention;

[0017] Figure 2 This is a front view of a stamping device for producing metal badges according to this utility model;

[0018] Figure 3This is a cross-sectional view of the fixing box in the stamping device for producing metal badges according to this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the rotating shaft in the stamping device for producing metal badges according to this utility model;

[0020] Figure 5 This is a schematic diagram of the movable plate in the stamping device for producing metal badges according to this utility model;

[0021] Figure 6 This is an enlarged schematic diagram of the detection structure in a stamping device for producing metal badges according to the present invention.

[0022] The annotations in the attached figures are explained as follows:

[0023] 1. Support mechanism; 101. First support plate; 102. Second support plate; 2. Stamping mechanism; 201. Fixing box; 202. Motor; 203. Controller; 204. Rotating shaft; 205. Rotating plate; 206. Movable plate; 207. Connecting rod; 208. Placement seat; 209. Spring; 210. Fixing frame; 211. Hydraulic cylinder; 212. Stamping plate; 3. Detection mechanism; 301. Fixing platform; 302. Distance sensor; 303. Fixing plate; 304. Fixing bolt. Detailed Implementation

[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] like Figures 1-6 As shown, a stamping device for producing metal badges includes a support mechanism 1 and a stamping mechanism 2 for stamping metal materials. The stamping mechanism 2 is fixedly installed above the support mechanism 1.

[0028] In this utility model, the support mechanism 1 includes a first support plate 101 and a second support plate 102 fixedly installed above the first support plate 101; the second support plate 102 is welded to the first support plate 101, and the included angle between the two is 60 degrees; the first support plate 101 and the second support plate 102 work together to support the equipment above.

[0029] In this utility model, the stamping mechanism 2 includes a fixed box 201, a motor 202 fixedly installed on one side of the fixed box 201, a controller 203 fixedly installed on the other side of the fixed box 201 (the controller 203 is model HACH-SC1000), a rotating shaft 204 fixedly installed at the output end of the motor 202, a rotating plate 205 welded to the outside of the rotating shaft 204, a movable plate 206 slidably installed inside the fixed box 201, a connecting rod 207 fixedly installed on both sides of the movable plate 206, a placement seat 208 welded to the end of the connecting rod 207 away from the movable plate 206, a spring 209 installed at the front of the movable plate 206, a fixed frame 210 fixedly installed above the fixed box 201, a hydraulic cylinder 211 bolted above the fixed frame 210, and a stamping plate 212 fixedly installed at the output end of the hydraulic cylinder 211. The controller 203 is bolted to the fixed box 201, and the length of the rotating plate 205 is equal to the length of the movable plate 206. When using the device, metal materials are placed... The material is placed in the placement seat 208. After placement, the motor 202 runs, driving the rotating shaft 204 and the rotating plate 205 to rotate. The spring 209 extends, causing the movable plate 206 to move with the rotation of the rotating plate 205. The movable plate 206 drives the placement seat 208 to move through the connecting rod 207. When the rotating plate 205 rotates 90 degrees, the motor 202 stops running. At this time, the placement seat 208 has moved directly under the stamping plate 212. The hydraulic cylinder 211 runs, driving the stamping plate 212 to descend. The stamping plate 212 descends and stamps the metal material in the placement seat 208. After stamping, the hydraulic cylinder 211 drives the stamping plate 212 to return to its original position, and the motor 202 runs, driving the rotating plate 205 to return to its original position. The movable plate 206 and the placement seat 208 then return to their original positions. The metal material in the placement seat 208 can then be removed. By adopting the above method, the placement and removal of the metal material can be carried out away from the stamping plate 212, effectively improving the safety of the device.

[0030] In this invention, a detection mechanism 3 is installed inside the stamping mechanism 2. The detection mechanism 3 includes a fixed platform 301, a distance sensor 302 fixedly mounted at the front of the fixed platform 301 (model HC-SR04), and fixed plates 303 symmetrically distributed on both sides of the fixed platform 301. Fixing bolts 304 are installed on the fixed plates 303. The distance sensor 302 is connected to the fixed platform 301 by bolts, and the fixed plate 303 is made of stainless steel. When the distance sensor 302 detects that the distance between it and the movable plate 206 has shortened to a set value, the placement seat 208 moves directly below the stamping plate 212. The controller 203 controls the hydraulic cylinder 211 to operate, which drives the stamping plate 212 to descend. The descending stamping plate 212 stamps the metal material inside the placement seat 208, thus ensuring that the stamping operation can proceed smoothly.

[0031] In the above structure: When using the device, the metal material is placed in the placement seat 208. After placement, the motor 202 runs, driving the rotating shaft 204 and the rotating plate 205 to rotate. The spring 209 extends, causing the movable plate 206 to move with the rotation of the rotating plate 205. The movable plate 206 drives the placement seat 208 to move via the connecting rod 207. When the rotating plate 205 rotates 90 degrees, the motor 202 stops running. When the distance sensor 302 detects that the distance between it and the movable plate 206 has shortened to a set value, The placement seat 208 moves directly below the stamping plate 212. The controller 203 controls the hydraulic cylinder 211 to operate. The operation of the hydraulic cylinder 211 drives the stamping plate 212 to descend. The descending stamping plate 212 stamps the metal material in the placement seat 208. After the stamping is completed, the hydraulic cylinder 211 drives the stamping plate 212 to return to its original position. The motor 202 drives the rotating plate 205 to return to its original position. The movable plate 206 and the placement seat 208 then return to their original positions, and the metal material in the placement seat 208 can then be removed.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A stamping device for the production of metal badges, comprising a support mechanism (1), characterized in that: Also include a stamping mechanism (2) for stamping metal material, the stamping mechanism (2) is fixedly installed above the support mechanism (1); The stamping mechanism (2) comprises a movable assembly, a fixed frame (210) is fixedly installed above the movable assembly, a hydraulic cylinder (211) is bolted above the fixed frame (210), a stamping plate (212) is fixedly arranged at the output end of the hydraulic cylinder (211), the movable assembly comprises a fixed box (201), a motor (202) is fixedly installed on one side of the fixed box (201), a controller (203) is fixedly installed on the other side of the fixed box (201), a rotating shaft (204) is fixedly installed at the output end of the motor (202), a rotating plate (205) is welded outside the rotating shaft (204), a movable plate (206) is slidingly installed inside the fixed box (201), connecting rods (207) are fixedly installed on both sides of the movable plate (206), a placing seat (208) is welded on the end of the connecting rod (207) away from the movable plate (206), and springs (209) are installed at the front of the movable plate (206).

2. The stamping device for metal badge production according to claim 1, characterized in that: The support mechanism (1) comprises a first support plate (101), and a second support plate (102) is fixedly installed above the first support plate (101).

3. The stamping device for metal badge production according to claim 2, characterized in that: The detection mechanism (3) is installed inside the stamping mechanism (2), the detection mechanism (3) comprises a fixed table (301), a distance sensor (302) is fixedly arranged at the front of the fixed table (301), and fixed plates (303) are symmetrically distributed on both sides of the fixed table (301).

4. The stamping device for metal badge production according to claim 2, characterized in that: The second support plate (102) is welded with the first support plate (101), and the included angle between the two is sixty degrees.

5. The stamping device for metal badge production according to claim 1, characterized in that: The controller (203) is connected with the fixed box (201) through bolts, and the length of the rotating plate (205) is equal to the length of the movable plate (206).

6. The stamping device for metal badge production according to claim 3, characterized in that: The distance sensor (302) is connected with the fixed table (301) through bolts, and the material of the fixed plate (303) is stainless steel.

Citation Information

Patent Citations

  • Stamping device for metal badge production

    CN213799037U