Liquid drainage system for aluminum casting machining

Abstract

The utility model relates to an aluminum casting machining drainage system which comprises a drainage header pipe transversely arranged below a plurality of cleaning water tanks distributed side by side, a drainage port of each cleaning water tank is connected with the drainage header pipe through a drainage branch pipe, and one end of the drainage header pipe is connected with the input end of a water suction pump; the device further comprises a discharged liquid collecting pool, and the discharged liquid collecting pool is connected with the output end of the water suction pump. And a liquid inlet end of the filter is connected with a discharge port of the discharged liquid collection pool. The cleaning device is simple and reasonable in structural design, the liquid drainage header pipe is connected with the multiple cleaning water tanks at the same time, cleaning liquid in the multiple cleaning water tanks is pumped and drained at a time through the water pump, operation is convenient and fast, and working efficiency is improved.

Description

Technical fields:

[0001] This utility model relates to a drainage system for aluminum casting processing. Background technology:

[0002] Aluminum castings are metal shaped objects obtained through various casting methods. This involves pouring molten metal into a pre-prepared mold using methods such as casting, injection, suction, or other casting techniques. After cooling, the casting undergoes subsequent processing such as grinding to obtain objects with specific shapes, dimensions, and properties. During the processing of aluminum castings, they need to be placed in water tanks for cleaning to remove residual emulsion and aluminum shavings from their surfaces. To improve cleaning efficiency, production lines typically have multiple water tanks. After each tank has been cleaned for a period of time, a water pump needs to be manually moved to the side of the tank to pump out the cleaning solution and drain it, thus changing the water in the tank. However, due to the large number of tanks on the production line and the need for independent pumping and draining of each tank, the operation is cumbersome, labor-intensive, and time-consuming, resulting in low work efficiency.

[0003] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility model content:

[0004] This utility model addresses the problems existing in the prior art by providing a drainage system for aluminum casting processing.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an aluminum casting processing drainage system, including a drainage main pipe horizontally arranged below multiple parallel cleaning water tanks, with the drainage port of each cleaning water tank connected to the drainage main pipe through a drainage branch pipe, and one end of the drainage main pipe connected to the input end of a water pump.

[0006] Furthermore, it also includes a drainage collection tank, which is connected to the output end of the water pump.

[0007] Furthermore, it also includes a filter, the inlet of which is connected to the outlet of the drainage collection tank.

[0008] Furthermore, the outlet end of the filter is connected to a drain return pipe, which is used to connect to the emulsion input end of the processing equipment.

[0009] Furthermore, the cleaning tank is equipped with a support tray for supporting aluminum castings. The support tray is driven to move up and down by a lifting component. The bottom of the support tray is evenly distributed with multiple cleaning holes, which are vertically continuous.

[0010] Furthermore, an air-blowing assembly is provided below the support tray in the cleaning water tank, and the air-blowing assembly is connected to an air pump via an air pipe.

[0011] Furthermore, the air-blowing assembly includes an air-blowing disc supported and fixed by a bracket, an air-blowing chamber is provided inside the air-blowing disc, the air pipe is connected to the air-blowing chamber, several air-blowing pipes are fixed on the upper end surface of the air-blowing disc, and the bottom ends of the air-blowing pipes are all connected to the air-blowing chamber, and the bracket is fixed on the inner wall of the cleaning water tank.

[0012] Furthermore, the lifting component is a lifting cylinder that is vertically installed on the upper part of the rear side wall of the cleaning tank. The cylinder rod of the lifting cylinder extends downward and a connecting frame is fixed at its end. The connecting frame is fixedly connected to the middle of the rear end of the support tray.

[0013] Furthermore, the cleaning tank is fixedly connected to a frustum-shaped settling chamber, and the bottom of the settling chamber is provided with a drain port connected to a drain branch pipe.

[0014] Furthermore, a drainage control valve is installed on the drainage branch pipe.

[0015] Compared with the prior art, the present invention has the following advantages: The present invention has a simple and reasonable structural design. It adopts a drain main pipe that is connected to multiple cleaning tanks at the same time, and then uses a water pump to pump and discharge the cleaning liquid from multiple cleaning tanks at one time. The operation is convenient and the work efficiency is improved. Attached image description:

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of the cleaning tank in an embodiment of this utility model;

[0018] Figure 3 This is a top view schematic diagram of the cleaning water tank in an embodiment of this utility model;

[0019] Figure 4 This is a top view schematic diagram of the air-blowing component in an embodiment of this utility model. Detailed implementation method:

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0021] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] like Figure 1 As shown, this utility model discloses a drainage system for aluminum casting processing, including a main drainage pipe 2 horizontally positioned below multiple parallel cleaning tanks 1. Each cleaning tank 1's drainage outlet is connected to the main drainage pipe 2 via a branch drainage pipe 3. One end of the main drainage pipe 2 is connected to the input end of a water pump 4. During operation, the water pump starts, and the cleaning fluid from each cleaning tank enters the main drainage pipe through the branch drainage pipes, from which it is discharged uniformly. By connecting the main drainage pipe to multiple cleaning tanks simultaneously and then using the water pump to pump and discharge the cleaning fluid from multiple tanks at once, the operation is convenient and work efficiency is improved.

[0023] In this embodiment, a drainage collection tank 5 is also included. The inlet end of the drainage collection tank 5 is connected to the output end of the water pump 4. The cleaning liquid pumped out by the water pump enters the drainage collection tank, and the drainage collection tank collects the cleaning liquid.

[0024] In this embodiment, a filter 6 is also included, the inlet of which is connected to the outlet of the drain collection tank 5. The filter filters the cleaning fluid collected in the drain collection tank to remove aluminum shavings from the cleaning fluid. Preferably, an existing paper tape filter can be used.

[0025] In this embodiment, the outlet end of the filter 6 is connected to a drain return pipe 7, which is used to connect to the emulsion input end of the processing equipment. Since emulsion remains on the surface of the aluminum casting after processing, the cleaning solution in the cleaning tank after the aluminum casting is cleaned contains emulsion. The cleaning solution in the cleaning tank is filtered and then returned to the processing equipment for reuse, thus achieving recycling.

[0026] In this embodiment, as Figure 2-4As shown, the cleaning tank 1 is equipped with a support tray 8 for supporting aluminum castings. The support tray 8 is driven to rise and fall by a lifting device. Multiple cleaning holes 9 are evenly distributed on the bottom of the support tray 8, and the cleaning holes 9 are vertically continuous. An air-blowing assembly 10 is installed below the support tray 8 in the cleaning tank 1. The air-blowing assembly 10 is connected to an air pump 12 via an air pipe 11, and the air-blowing assembly blows air into the cleaning tank to form bubbles. During operation, the support tray moves upward to the top opening of the cleaning tank. The aluminum casting to be cleaned is manually placed on the support tray. Then, the lifting device drives the support tray and the aluminum casting downward and immerses them in the cleaning liquid in the cleaning tank, thus achieving cleaning.

[0027] In this embodiment, the air-blowing assembly 10 includes an air-blowing disc 13 supported and fixed by a bracket 15. The air-blowing disc is horizontally arranged, and an air-blowing cavity is provided inside the air-blowing disc 13. The air pipe 11 is connected to the air-blowing cavity. Several air-blowing pipes 14 are fixed on the upper end surface of the air-blowing disc 13, and the bottom ends of the air-blowing pipes 14 are all connected to the air-blowing cavity. The top of the air-blowing pipes has an air outlet. The bracket 15 is fixed to the inner wall of the cleaning water tank 1. Furthermore, the air-blowing pipes are arranged in multiple sets of annular arrays on the surface of the air-blowing disc, and the extension angle of each set of air-blowing discs is different. The air-blowing pipes located in the middle extend vertically, while the air-blowing pipes at the edges extend obliquely upwards outwards.

[0028] In this embodiment, the lifting component is a lifting cylinder 16 that is vertically installed on the upper side wall of the rear side of the cleaning tank 1. The cylinder rod of the lifting cylinder 16 extends downward and the end is fixed with a connecting frame 17. The connecting frame 17 is fixedly connected to the middle of the rear end of the support tray 8. The support tray is driven to move vertically up and down by the lifting cylinder.

[0029] In this embodiment, the cleaning tank 1 is fixedly connected to a frustoconical settling chamber 18 to facilitate the settling of aluminum chips. The bottom of the settling chamber 18 is provided with a drain port connected to a drain branch pipe to facilitate the discharge of cleaning fluid.

[0030] In this embodiment, a drainage control valve is provided on the drainage branch pipe, and the drainage control valve can be an electric valve.

[0031] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then, unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured using a casting process) (except where it is obviously impossible to use an integral forming process).

[0032] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.

[0033] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.

Claims

1. An aluminum casting processing drain system characterized by: The device comprises a drain main pipe arranged under a plurality of cleaning water tanks arranged side by side, a drain branch pipe is connected between the drain outlet of each cleaning water tank and the drain main pipe, and one end of the drain main pipe is connected with the input end of a water pump.

2. The aluminum casting processing drain system according to claim 1, characterized by: The device further comprises a drain collecting pool connected with the output end of the water pump.

3. The aluminum casting processing drain system according to claim 2, characterized by: The device further comprises a filter, and the inlet end of the filter is connected with the drain outlet of the drain collecting pool.

4. The aluminum casting processing drain system according to claim 3, characterized by: The outlet end of the filter is connected with a drain return pipe used for being connected with the emulsion input end of the processing equipment.

5. The aluminum casting processing drain system of claim 1, wherein: A supporting tray for supporting the aluminum castings is arranged in the cleaning water tank, the supporting tray is driven to lift by a lifting member, the bottom of the supporting tray is uniformly provided with a plurality of cleaning holes, and the cleaning holes are vertically through.

6. The aluminum casting processing drain system of claim 5, wherein: An air blowing assembly is arranged below the supporting tray in the cleaning water tank, and the air blowing assembly is connected with the air pump through an air pipe.

7. The aluminum casting processing drain system of claim 6, wherein: The air blowing assembly comprises an air blowing disc fixed through a bracket, an air blowing cavity is arranged in the air blowing disc, the air pipe is in communication with the air blowing cavity, a plurality of air blowing pipes are fixed on the upper end surface of the air blowing disc, the bottom ends of the air blowing pipes are in communication with the air blowing cavity, and the bracket is fixed on the inner wall of the cleaning water tank.

8. The aluminum casting processing drain system of claim 5, wherein: The lifting member is a lifting cylinder vertically installed on the upper end of the rear side wall of the cleaning water tank, the cylinder rod of the lifting cylinder downwardly extends and is fixed with a connecting frame at the terminal end, and the connecting frame is fixedly connected with the middle part of the rear end of the supporting tray.

9. The aluminum casting processing drain system of claim 5, wherein: The cleaning water tank is fixed with a conical frustum-shaped settling cavity, and the bottom of the settling cavity is provided with a drain outlet connected with the drain branch pipe.

10. The aluminum casting processing drain system of claim 1, wherein: The drain branch pipe is provided with a drain control valve.

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