Power adapter production welding device

By designing a power adapter to manufacture a welding device, and by using clamping and rotating components to adjust the angle, the problem of obstructed vision was solved, thus improving welding accuracy and efficiency.

CN223971078UActive Publication Date: 2026-03-06SHENZHEN PERFECT GALLANT TEC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In the current power adapter manufacturing and welding process, the fixing method obstructs the view, which makes it impossible to guarantee welding accuracy and affects production efficiency.

Method used

A welding device for power adapter production was designed, which employs clamping components, vertical rotating components, and horizontal rotating components. The welding status can be easily observed by adjusting the angle, and the position of the adapter can be adjusted using electric guide rails and sliders.

Benefits of technology

It enables all-round observation of the welding status, improving welding accuracy and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power adapter production welding device, which relates to the technical field of power adapter production, and comprises a workbench, one side of the upper surface of the workbench is fixedly connected with a support frame, and two sides of the lower surface of the workbench are symmetrically and fixedly connected with two electric guide rails; a push rod welding part is arranged on the lower surface of the top of the supporting frame. The two ends of the two electric guide rails are slidably connected with two electric sliding blocks correspondingly. The two electric sliding blocks are fixedly connected with a sliding plate. A horizontal rotating part is arranged on the lower surface of the sliding plate; the top of the horizontal rotating part penetrates through the sliding plate and is provided with a vertical rotating part; a clamping table is arranged at the top of the vertical rotating part; and a clamping part is arranged at the bottom of the clamping table. By means of the structure, the angle of the power adapter can be adjusted, then the welding angle is adjusted, welding machining and observation of the welding condition by workers are facilitated, and the welding machining accuracy is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of power adapter manufacturing technology, and specifically to a welding device for power adapter manufacturing. Background Technology

[0002] A power adapter is an electronic device used to convert external alternating current (AC) into direct current (DC) and provide stable voltage and current to various electronic devices. It is widely used in small portable electronic devices and appliances such as mobile phones, laptops, tablets, and digital cameras, and is a key component for the normal operation of these devices.

[0003] In existing power adapter manufacturing processes, the adapter is typically fixed in place before welding. However, this fixing method can obstruct the worker's view, making it difficult to observe the welding process from all angles. This compromises the accuracy of the welding process, affecting the welding quality and ultimately reducing production efficiency. Therefore, we propose a power adapter manufacturing welding device to address the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a welding device for power adapter manufacturing, addressing the problem mentioned in the background section that in the existing power adapter manufacturing process, the adapter typically needs to be fixed before welding. However, this fixing method may obstruct the worker's view, making it difficult for them to observe the welding status of the adapter from all angles. As a result, the accuracy of the welding process cannot be fully guaranteed, thus affecting the welding effect and ultimately hindering production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A welding apparatus for producing power adapters includes a workbench. A support frame is fixedly connected to one side of the upper surface of the workbench, and two electric guide rails are symmetrically fixedly connected to both sides of the lower surface of the workbench. A push rod welding component is provided on the lower surface of the top of the support frame. Two electric sliders are slidably connected to the two ends of the two electric guide rails. A sliding plate is fixedly connected to the two electric sliders. A horizontal rotating component is provided on the lower surface of the sliding plate. A vertical rotating component is provided through the sliding plate at the top of the horizontal rotating component. A clamping platform is provided at the top of the vertical rotating component, and a clamping component is provided at the bottom of the clamping platform.

[0007] The clamping component includes a clamping motor, the output end of which is fixedly connected to a rotating block. The outer side of the rotating block is rotatably connected to multiple pull rods around an axis. The other end of the multiple pull rods is rotatably connected to a slider. The top of the slider passes through the clamping table and is fixedly connected to a clamping block.

[0008] Furthermore, the horizontal rotating component includes a horizontal motor, the output end of which passes through the sliding plate and is fixedly connected to the horizontal rotating plate, and the horizontal motor is fixedly connected to the lower surface of the sliding plate.

[0009] Furthermore, the vertical rotating component includes a vertical motor, the output end of which passes through the horizontal rotating plate and is fixedly connected to the vertical rotating plate. The vertical motor is fixedly connected to the horizontal rotating plate, and the bottom ends of the vertical rotating plate are rotatably connected to the two ends of the horizontal rotating plate, respectively.

[0010] Furthermore, the clamping platform is provided with multiple sliding grooves that rotate evenly around the axis, and the bottom of the clamping platform is fixedly connected to the vertical rotating plate.

[0011] Furthermore, the bottom of the clamping motor is fixedly connected to the vertical rotating plate, and the multiple sliders are slidably connected to the clamping table through multiple sliding grooves.

[0012] Furthermore, the push rod welding component includes an electric push rod, with a welding head fixedly connected to the bottom of the electric push rod and a support frame fixedly connected to the top of the electric push rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This utility model uses a clamping component to clamp and fix the adapter on the clamping table. The angle of the adapter can be adjusted by the vertical and horizontal rotating components, thereby adjusting the welding angle, which makes it easier for workers to observe the welding status. At the same time, the welding angle of the adapter can be further adjusted by two electric guide rails driving multiple electric sliders. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side sectional view of the installation structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the electric guide rail installation structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the clamping component installation structure of this utility model;

[0019] Reference numerals: 1. Workbench; 2. Support frame; 3. Electric guide rail; 4. Push rod welding component; 401. Electric push rod; 402. Welding head; 5. Electric slider; 6. Sliding plate; 7. Horizontal rotating component; 701. Horizontal motor; 702. Horizontal rotating plate; 8. Vertical rotating component; 801. Vertical motor; 802. Vertical rotating plate; 9. Clamping table; 901. Slide groove; 10. Clamping component; 1001. Clamping motor; 1002. Rotating block; 1003. Pull rod; 1004. Slider; 1005. Clamping block. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 This utility model provides a technical solution: a power adapter production welding device, including a workbench 1, a support frame 2 fixedly connected to one side of the upper surface of the workbench 1, two electric guide rails 3 symmetrically fixedly connected to both sides of the lower surface of the workbench 1, a push rod welding component 4 provided on the top lower surface of the support frame 2, two electric sliders 5 slidably connected to the two ends of the two electric guide rails 3 respectively, a sliding plate 6 fixedly connected to the two electric sliders 5, a horizontal rotating component 7 provided on the lower surface of the sliding plate 6, a vertical rotating component 8 provided through the sliding plate 6 at the top of the horizontal rotating component 7, a clamping table 9 provided at the top of the vertical rotating component 8, and a clamping component 10 provided at the bottom of the clamping table 9;

[0022] The clamping component 10 includes a clamping motor 1001. A rotating block 1002 is fixedly connected to the output end of the clamping motor 1001. Multiple pull rods 1003 are rotatably connected to the outer side of the rotating block 1002 around the axis. A slider 1004 is rotatably connected to the other end of the multiple pull rods 1003. A clamping block 1005 is fixedly connected to the top of the slider 1004 through the clamping table 9.

[0023] The horizontal rotating component 7 includes a horizontal motor 701. The output end of the horizontal motor 701 passes through the sliding plate 6 and is fixedly connected to a horizontal rotating plate 702. The horizontal motor 701 is fixedly connected to the lower surface of the sliding plate 6. In this example, by setting the horizontal rotating component 7, the horizontal angle of the top clamping component 10 can be adjusted, which is convenient for welding and for workers to observe.

[0024] The vertical rotating component 8 includes a vertical motor 801. The output end of the vertical motor 801 passes through and is fixedly connected to the horizontal rotating plate 702. The vertical motor 801 and the horizontal rotating plate 702 are fixedly connected, and the two ends of the bottom of the vertical rotating plate 802 are rotatably connected to the two ends of the horizontal rotating plate 702, respectively. In this example, the vertical rotating component 8 can adjust the vertical angle of the top clamping component 10, which is convenient for welding and observation by workers.

[0025] Multiple sliding grooves 901 are uniformly arranged on the clamping platform 9 around its axis, and the bottom of the clamping platform 9 is fixedly connected to the vertical rotating plate 802. In this example, by setting multiple sliding grooves 901, multiple sliders 1004 can move stably, thereby driving multiple clamping blocks 1005 to clamp the adapter.

[0026] The bottom of the clamping motor 1001 is fixedly connected to the vertical rotating plate 802, and multiple sliders 1004 are slidably connected to the clamping table 9 through multiple sliding grooves 901.

[0027] The push rod welding component 4 includes an electric push rod 401, with a welding head 402 fixedly connected to the bottom of the electric push rod 401 and a support frame 2 fixedly connected to the top of the electric push rod 401. In this example, by setting the electric push rod 401, the welding head 402 can be moved, which facilitates the welding process.

[0028] Working principle: The power adapter is placed on the clamping table 9. The clamping motor 1001 drives the rotating block 1002 to rotate, which in turn pulls multiple pull rods 1003, causing multiple sliders 1004 to slide along multiple sliding grooves 901 respectively. This further pulls multiple clamping blocks 1005 to clamp the power adapter. The electric push rod 401 drives the welding head 402 to descend and weld the power adapter. During this process, multiple electric sliders 5 on the two electric guide rails 3 drive the sliding plate 6 to move. The sliding plate 6 drives the horizontal rotating component 7 to move. The horizontal motor 701 drives the horizontal rotating plate 702 to rotate, which in turn drives the top vertical rotating component 8 to rotate horizontally. The vertical motor 801 drives the vertical rotating plate 802 to rotate, which in turn drives the clamping component 10 to rotate, adjusting the angle of the power adapter for welding and observation by the operator.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A power adapter production welding apparatus, characterized by: The utility model provides a workbench, the workbench (1) upper surface one side fixed connection has support frame (2), workbench (1) lower surface both sides symmetry fixed connection has two electric guide rails (3), support frame (2) top lower surface is provided with push rod welded part (4), two electric guide rails (3) both ends are slidably connected with two electric sliding blocks (5), two electric sliding blocks (5) are fixedly connected with sliding plate (6) on, the lower surface of sliding plate (6) is provided with horizontal rotation part (7), the vertical rotation part (8) is set up through sliding plate (6) on the top of horizontal rotation part (7), the vertical rotation part (8) top is provided with clamping table (9), and the clamping table (9) bottom is provided with clamping part (10); The clamping part (10) includes a clamping motor (1001), the output end of the clamping motor (1001) is fixedly connected with a rotating block (1002), a plurality of pull rods (1003) are uniformly rotatably connected to the outer side of the rotating block (1002) about an axis, and the other ends of the plurality of pull rods (1003) are rotatably connected with sliding blocks (1004), the top of the sliding block (1004) is fixedly connected with a clamping block (1005) through the clamping table (9).

2. A power adapter production welding apparatus according to claim 1, characterized in that: The horizontal rotation part (7) includes a horizontal motor (701), the output end of the horizontal motor (701) is fixedly connected with a horizontal rotating plate (702) through the sliding plate (6), and the horizontal motor (701) is fixedly connected with the lower surface of the sliding plate (6).

3. A power adapter production welding apparatus according to claim 2, characterized in that: The vertical rotation part (8) includes a vertical motor (801), the output end of the vertical motor (801) is fixedly connected with a vertical rotating plate (802) through the horizontal rotating plate (702), and the vertical motor (801) is fixedly connected with the horizontal rotating plate (702), wherein the bottom of the vertical rotating plate (802) is rotatably connected with both ends of the horizontal rotating plate (702).

4. A power adapter production welding apparatus according to claim 3, wherein: The clamping table (9) is uniformly rotatably provided with a plurality of sliding grooves (901) about an axis, and the bottom of the clamping table (9) is fixedly connected with the vertical rotating plate (802).

5. A power adapter production welding apparatus according to claim 4, characterized in that: The bottom of the clamping motor (1001) is fixedly connected with the vertical rotating plate (802), and the plurality of sliding blocks (1004) are slidably connected with the clamping table (9) through the plurality of sliding grooves (901).

6. A power adapter production welding apparatus according to claim 1, wherein: The push rod welded part (4) includes an electric push rod (401), the bottom of the electric push rod (401) is fixedly connected with a welding head (402), and the top of the electric push rod (401) is fixedly connected with the support frame (2).