External rust removal equipment for electric power iron tower steel structure

Abstract

The utility model belongs to the field of electric power iron towers, particularly relates to external rust removal equipment for a steel structure of an electric power iron tower, and aims to solve the problems of low efficiency and potential safety hazards of the conventional manual polishing method. In order to solve the problem that the application range is small when steel structures of different sizes are subjected to rust removal, the following scheme is provided that the rust removal device comprises a rack, a plurality of driven roller shafts are rotationally connected between the inner walls of the two sides of the rack, and the multiple driven roller shafts are divided into two groups and symmetrically arranged on the two sides of the interior of the rack; according to the steel structure derusting machine, the driving roller shaft and the driven roller shafts are driven by the servo motor to rotate, automatic conveying of a steel structure is achieved, the derusting efficiency is greatly improved, and the steel structure can be conveniently derusted by adjusting the fixing screws, so that the steel structure can be conveniently derusted, and the service life of the steel structure can be prolonged. And the position and the distance between the polishing plates can be conveniently adjusted so as to adapt to steel structures of different specifications and shapes.

Description

Technical Field

[0001] This utility model relates to the field of power transmission tower technology, and in particular to an external rust removal device for the steel structure of power transmission towers. Background Technology

[0002] In the power industry, power transmission towers are crucial structures supporting power lines. Rust can accumulate on the surface of the steel structures used to build these towers, affecting not only their appearance but also potentially reducing their strength and safety.

[0003] Traditional rust removal methods mostly rely on manual grinding, which is not only inefficient but also poses safety hazards. Furthermore, these methods have limited applicability when removing rust from steel structures of different sizes. To overcome these shortcomings, a highly efficient and safe external rust removal device for power transmission tower steel structures is needed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing manual grinding methods, which are not only inefficient but also pose safety hazards. Furthermore, these methods have limited applicability when removing rust from steel structures of different sizes. Therefore, this invention proposes an external rust removal device for power transmission tower steel structures.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An external rust removal device for steel structures of power transmission towers includes a frame. Multiple driven rollers are rotatably connected between the inner walls of both sides of the frame. The multiple driven rollers are divided into two groups and symmetrically arranged on both sides of the frame. A single driving roller is rotatably connected between the inner walls of both sides of the frame. The driving roller is located in the middle of the two groups of driven rollers. A trapezoidal plate slides through one side of the frame. A first rust removal component for removing rust from the steel structure is provided at one end of the trapezoidal plate.

[0007] A rectangular hole is provided on one side of the frame, and a crossbar slides through the inside of the rectangular hole. A second rust removal component for removing rust from the steel structure is provided at one end of the crossbar.

[0008] One side of the frame is provided with a drive assembly for driving the active roller and the driven roller to rotate.

[0009] In one possible design, the first rust removal assembly includes a second connecting plate fixedly connected to one side of the trapezoidal plate, a second grinding plate fixedly connected to one side of the second connecting plate, and two symmetrically arranged tension springs fixedly connected between one side of the second connecting plate and one side inner wall of the frame.

[0010] In one possible design, the second rust removal assembly includes a fourth grinding plate fixedly connected to one end of a crossbar, a first connecting plate fixedly connected to the top of the fourth grinding plate, a spring fixedly connected to one side of the bottom of the crossbar, and the same L-shaped plate fixedly connected between the bottom of the crossbar and the bottom inner wall of the rectangular hole.

[0011] In one possible design, both the first connecting plate and the second connecting plate have multiple threaded holes inside, and a fixing screw passes through the internal threads of the threaded holes. A first grinding plate is provided on one side of the second connecting plate, and a third grinding plate is provided on one side of the bottom of the first connecting plate. Threaded grooves are provided on the top of the third grinding plate and one side of the first grinding plate, and the threaded grooves are threadedly connected to the fixing screws.

[0012] In one possible design, the drive assembly includes a rectangular cover fixedly connected to one side of a frame, through which a plurality of rotating rods rotatably pass. One end of each of the rotating rods is fixedly connected to one end of a drive roller and a plurality of driven rollers, respectively. A synchronous wheel is fixedly sleeved on the outer wall of each rotating rod, and the same conveyor belt is drivenly sleeved on the outer wall of two adjacent synchronous wheels. A servo motor is fixedly connected to one side of the rectangular cover, and the output shaft of the servo motor is fixedly connected to one end of one of the rotating rods.

[0013] In one possible design, a round rod is fixedly connected to one end of the drive roller, and an eccentric plate is fixedly sleeved on the outer wall of the round rod. The eccentric plate is used in conjunction with a trapezoidal plate and a spring.

[0014] In one possible design, the frame is fixedly connected to legs on both sides of its bottom, and a protective cover is fixedly connected to the top of the frame.

[0015] In one possible design, the bottom inner wall of the frame is provided with a sloping groove.

[0016] In this application, during use, the steel structure to be derusted is placed on top of the driven roller shaft, the servo motor is started, and the output shaft of the servo motor drives one of the rotating rods to rotate. Through the external synchronous belt and synchronous pulley, multiple rotating rods are driven to rotate synchronously. The rotating rods drive the driven roller shaft and the driving roller shaft to rotate. At this time, the steel structure can be conveyed forward and enter the interior of the protective cover for derusting.

[0017] Furthermore, when the active roller rotates, it drives the round rod to rotate, which in turn drives the eccentric plate to rotate. The eccentric plate pushes the trapezoidal plate to move laterally, which in turn drives the second connecting plate to move laterally. The second connecting plate then drives the first and second grinding plates to move laterally. At this time, the first and second grinding plates can grind the top and bottom of the steel structure. The tension spring helps the first and second grinding plates to reset.

[0018] At the same time, the eccentric plate can also push the spring to move down, the spring drives the crossbar to move down, the crossbar squeezes the L-shaped plate, the crossbar drives the fourth grinding plate to move vertically downward, and through the connection of the first connecting plate, it can drive the third grinding plate to move down. At this time, the third grinding plate and the fourth grinding plate can grind the side of the steel structure to achieve rust removal.

[0019] In actual use, the distance between the third and fourth grinding plates can be adjusted, as can the height of the first grinding plate. By unscrewing the fixing screws to release the braking state of the first and third grinding plates, and adjusting the positions of the first and third grinding plates, the fixing screws are screwed in again to fix the first and third grinding plates again, thus completing the adjustment operation.

[0020] Beneficial effects: High efficiency and automation: By driving the active and driven rollers with servo motors, automatic conveying of the steel structure is achieved, greatly improving rust removal efficiency. Simultaneously, the use of eccentric plates, trapezoidal plates, and crossbars enables all-around grinding of the top, bottom, and sides of the steel structure, further enhancing the rust removal effect.

[0021] Meanwhile, by adjusting the fixing screws, the position and spacing of the grinding plate can be easily adjusted to adapt to steel structures of different specifications and shapes.

[0022] Safe and reliable: During operation, the steel structure is securely confined between the driven rollers, preventing shaking and jumping caused by grinding, thus ensuring the safety and stability of the rust removal process. Furthermore, the protective cover design prevents sparks and debris generated during grinding from injuring operators.

[0023] High applicability: This equipment is not only suitable for rust removal of steel structures of power transmission towers, but can also be widely used for rust removal and maintenance of other steel structures such as bridges and buildings, and has broad application prospects. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural schematic diagram of an external rust removal device for the steel structure of a power transmission tower proposed in this utility model;

[0025] Figure 2 This is a three-dimensional structural diagram of a rust removal device for the external rust removal of a power tower steel structure, as proposed in this utility model, showing the removal of the protective cover.

[0026] Figure 3 This is an exploded view of the first and second grinding plates in the external rust removal equipment for the steel structure of a power transmission tower proposed in this utility model.

[0027] Figure 4This is an exploded view of the third and fourth grinding plates in the external rust removal equipment for the steel structure of a power transmission tower proposed in this utility model.

[0028] Figure 5 This is a three-dimensional structural diagram of the active roller and driven roller in an external rust removal device for the steel structure of a power transmission tower proposed in this utility model.

[0029] In the diagram: 1. Frame; 2. Driven roller shaft; 3. Support leg; 4. Servo motor; 5. Rectangular cover; 6. Protective cover; 7. Eccentric plate; 8. Round rod; 9. Trapezoidal plate; 10. First grinding plate; 11. First connecting plate; 12. Tension spring; 13. Second grinding plate; 14. Second connecting plate; 15. Threaded groove; 16. Threaded hole; 17. Fixing screw; 18. Third grinding plate; 19. Fourth grinding plate; 20. Crossbar; 21. L-shaped plate; 22. Spring; 23. Inclined groove; 24. Driven roller shaft; 25. Rectangular hole; 26. Rotating rod. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Example 1

[0032] Reference Figure 1-5 A rust removal device includes: a frame 1, a plurality of driven rollers 2 rotatably connected between the inner walls of the two sides of the frame 1, the plurality of driven rollers 2 being divided into two groups and symmetrically arranged on the inner sides of the frame 1, a single active roller 24 rotatably connected between the inner walls of the two sides of the frame 1, the active roller 24 being located in the middle of the two groups of driven rollers 2, a trapezoidal plate 9 slidably passing through one side of the frame 1, a first rust removal component for removing rust from steel structures being provided at one end of the trapezoidal plate 9, the first rust removal component including a second connecting plate 14 fixedly connected to one side of the trapezoidal plate 9, a second grinding plate 13 fixedly connected to one side of the second connecting plate 14, and two tension springs 12 symmetrically arranged fixedly connected between one side of the second connecting plate 14 and one side of the inner wall of the frame 1;

[0033] A rectangular hole 25 is provided on one side of the frame 1. A crossbar 20 slides through the rectangular hole 25. A second rust removal component for removing rust from the steel structure is provided at one end of the crossbar 20. The second rust removal component includes a fourth grinding plate 19 fixedly connected to one end of the crossbar 20. A first connecting plate 11 is fixedly connected to the top of the fourth grinding plate 19. A spring 22 is fixedly connected to one side of the bottom of the crossbar 20. The same L-shaped plate 21 is fixedly connected between the bottom of the crossbar 20 and the bottom inner wall of the rectangular hole 25. Multiple threaded holes 16 are provided inside the first connecting plate 11 and the second connecting plate 14. Fixing screws 17 pass through the threads inside the threaded holes 16. A first grinding plate 10 is provided on one side of the second connecting plate 14. A third grinding plate 18 is provided on one side of the bottom of the first connecting plate 11. Threaded grooves 15 are provided on the top of the third grinding plate 18 and one side of the first grinding plate 10. The threaded grooves 15 are threadedly connected to the fixing screws 17.

[0034] A drive assembly for driving the active roller 24 and the driven roller 2 to rotate is provided on one side of the frame 1. The drive assembly includes a rectangular cover 5 fixedly connected to one side of the frame 1. Multiple rotating rods 26 are rotatably passed through one side of the frame 1. One end of the multiple rotating rods 26 is fixedly connected to one end of the active roller 24 and one end of the multiple driven rollers 2, respectively. Synchronous wheels are fixedly sleeved on the outer wall of the rotating rods 26. The same conveyor belt is drivenly sleeved on the outer wall of two adjacent synchronous wheels. A servo motor 4 is fixedly connected to one side of the rectangular cover 5. The output shaft of the servo motor 4 is fixedly connected to one end of one of the rotating rods 26.

[0035] This application can be used in the field of power transmission towers, or in other fields applicable to this application.

[0036] Example 2

[0037] refer to Figure 1-5 An improvement based on Example 1: an external rust removal device for steel structures of power transmission towers, which is applied to the field of power transmission towers. One end of the active roller shaft 24 is fixedly connected to a round rod 8. An eccentric plate 7 is fixedly sleeved on the outer wall of the round rod 8. The eccentric plate 7 is used in conjunction with a trapezoidal plate 9 and a spring 22. Support legs 3 are fixedly connected to both sides of the bottom of the frame 1. A protective cover 6 is fixedly connected to the top of the frame 1. An inclined groove 23 is opened on the inner wall of the bottom of the frame 1.

[0038] However, as is well known to those skilled in the art, the working principle and wiring method of the servo motor 4 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A power tower steel structure external rust removal apparatus, characterized by, Include: Frame (1), a plurality of driven roller shafts (2) are rotatably connected between the inner walls of the two sides of the frame (1), a plurality of the driven roller shafts (2) are divided into two groups and are symmetrically arranged inside the frame (1), a driving roller shaft (24) is rotatably connected between the inner walls of the two sides of the frame (1), the driving roller shaft (24) is located at the middle position of the two groups of driven roller shafts (2), one side of the frame (1) slidably penetrates a trapezoidal plate (9), one end of the trapezoidal plate (9) is provided with a first rust removal assembly for rust removal of steel structure; A rectangular hole (25) is formed in one side of the frame (1), a cross bar (20) slidably penetrates the inside of the rectangular hole (25), one end of the cross bar (20) is provided with a second rust removal assembly for rust removal of steel structure; One side of the frame (1) is provided with a driving assembly for driving the rotation of the driving roller shaft (24) and the driven roller shaft (2).

2. The power tower steel structure external rust removal equipment according to claim 1, characterized in that, The first rust removal assembly comprises a second connecting plate (14) fixedly connected to one side of the trapezoidal plate (9), a second polishing plate (13) fixedly connected to one side of the second connecting plate (14), and two tension springs (12) fixedly connected between one side of the second connecting plate (14) and one side of the inner wall of the frame (1).

3. The power tower steel structure external rust removal equipment according to claim 2, characterized in that, The second rust removal assembly comprises a fourth polishing plate (19) fixedly connected to one end of the cross bar (20), a first connecting plate (11) fixedly connected to the top of the fourth polishing plate (19), a spring (22) fixedly connected to one side of the bottom of the cross bar (20), and an L-shaped plate (21) fixedly connected between the bottom of the cross bar (20) and the bottom inner wall of the rectangular hole (25).

4. The power tower steel structure external rust removal equipment according to claim 3, characterized in that, A plurality of threaded holes (16) are formed in the inside of the first connecting plate (11) and the second connecting plate (14), a fixing screw (17) is screwed into the inside of the threaded hole (16), a first polishing plate (10) is arranged on one side of the second connecting plate (14), a third polishing plate (18) is arranged on one side of the bottom of the first connecting plate (11), a threaded groove (15) is formed in the top of the third polishing plate (18) and one side of the first polishing plate (10), and the threaded groove (15) is screwed with the fixing screw (17).

5. The power tower steel structure external rust removal equipment according to claim 1, characterized in that, The driving assembly comprises a rectangular cover (5) fixedly connected to one side of the frame (1), a plurality of rotating rods (26) rotatably penetrating one side of the frame (1), one end of each of the rotating rods (26) is fixedly connected with the driving roller shaft (24) and one end of the plurality of driven roller shafts (2), a synchronous wheel is fixedly sleeved on the outer wall of the rotating rod (26), the outer walls of two adjacent synchronous wheels are drivingly sleeved with the same transmission belt, one side of the rectangular cover (5) is fixedly connected with a servo motor (4), and one end of one of the rotating rods (26) is fixedly connected with the output shaft of the servo motor (4).

6. The power tower steel structure external rust removal equipment according to claim 1, characterized in that, One end of the driving roller shaft (24) is fixedly connected with a round rod (8), the outer wall of the round rod (8) is fixedly sleeved with an eccentric plate (7), and the eccentric plate (7) is used in cooperation with the trapezoidal plate (9) and the spring (22).

7. The power tower steel structure external rust removal equipment according to claim 1, characterized in that, The bottom of the rack (1) is fixedly connected with supporting legs (3) on both sides, and the top of the rack (1) is fixedly connected with a protective cover (6).

8. The power tower steel structure external rust removal equipment according to claim 1, characterized in that, The inner wall of the bottom of the rack (1) is provided with an inclined groove (23).

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