Slope material polishing equipment

By designing an inclined material polishing equipment with an X-shaped support frame and limiting wheels, the problem of the placement frame not being suitable for pipes of different diameters was solved, and stable polishing of pipes of different diameters and effective blocking of polishing debris were achieved.

CN223971473UActive Publication Date: 2026-03-06QINGDAO XINZHENG MOULD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing technologies, the placement rack lacks flexibility and is difficult to adapt to pipes of different diameters, resulting in poor polishing effects.

Method used

A slope material polishing device was designed, which adopts an X-shaped staggered support frame and limiting wheels, combined with telescopic components and hydraulic rods, to realize the adjustment of the support plate and the movement of the friction roller, adapting to pipes of different diameters, and blocking polishing debris through a shield.

Benefits of technology

It improves the flexibility of the equipment, enabling it to adapt to the polishing of pipes of different diameters, enhances the stability of the pipes, prevents shaking, and effectively blocks polishing debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses bevel material polishing equipment, and belongs to the field of material processing. The bevel material polishing equipment comprises a base and further comprises a supporting set frame arranged at the top of the base, the supporting set frame is arranged in an X-shaped staggered mode to form an opening, limiting wheels are rotationally connected to the inner wall of the supporting set frame, and the limiting wheels are arranged along the edge of the supporting set frame; the friction roller is arranged on the base, the working end of the friction roller faces the opening of the supporting set frame, and a driving part is arranged on the base and used for driving the friction roller to rotate; the size of an opening between the second supporting plate and the first supporting plate can be adjusted, so that the flexibility of the device is improved, and the device is suitable for polishing pipelines with different diameters.
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Description

Technical Field

[0001] This utility model relates to the field of material processing technology, and in particular to a device for polishing inclined materials. Background Technology

[0002] In modern industrial production, pipelines are a key component for fluid and gas transportation. Their quality and performance directly affect the efficiency, safety, and reliability of the entire system. The beveled surfaces of the pipeline outer wall, such as weld bevels and chamfers at joints, are common structures in pipeline manufacturing and installation. These beveled surfaces inevitably exhibit phenomena such as burrs, scratches, oxide scale, and welding slag, which have a significant impact on the connection strength, corrosion resistance, and overall aesthetics of the pipeline. Therefore, it is necessary to polish these beveled surfaces to improve their surface quality.

[0003] In the prior art, polishing machines are usually used to polish the outer wall of the pipe on the mounting rack in order to remove surface defects and improve the smoothness. However, the traditional polishing process has a significant problem: the mounting rack lacks sufficient flexibility and is difficult to adapt to pipes of different diameters. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the existing placement rack cannot adapt to pipes of different diameters, and to propose a sloping material polishing device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A beveled material polishing device includes a base and a support frame disposed on the top of the base, wherein the support frame is arranged in an X-shape to form an opening, and a limiting wheel is rotatably connected to the inner wall of the support frame, the limiting wheel being disposed along the edge of the support frame; a friction roller disposed on the base, wherein the working end of the friction roller faces the opening of the support frame, and a driving part is disposed on the base for driving the friction roller to rotate.

[0007] To facilitate cross-support of the pipeline, preferably, the support frame includes a first support plate and a second support plate, the first support plate is fixedly connected to the base, the second support plate is slidably connected to the surface of the base, and the limiting wheels are rotatably connected to the two sets of support plates respectively.

[0008] To facilitate adjustment and movement of the second support plate, a movable plate is fixedly connected to the bottom of the second support plate. A sliding groove is provided on the base. The movable plate is slidably connected to the sliding groove through a limiting block. The limiting block extends to the bottom of the base and is provided with an installation plate. A telescopic component is fixedly connected to the bottom of the base, and the installation plate is fixedly connected to the output end of the telescopic component.

[0009] To facilitate the rotation of the friction roller, preferably, the drive unit includes a motor, a mounting box is fixedly connected to the base, the motor is lifted and mounted on the mounting box, and the output end of the motor is connected to the friction roller through a connecting box.

[0010] To facilitate the blocking of polishing debris, preferably, a shield is fixedly connected to the connecting box, and the shield is positioned above the friction roller.

[0011] To facilitate the lifting and moving of the friction roller, preferably, a hydraulic rod is fixedly connected inside the mounting box, and the output end of the hydraulic rod extends to the outside of the mounting box and is fixedly connected to a placement plate, and the motor is fixedly connected to the placement plate.

[0012] Compared with the prior art, the present invention provides a polishing device for inclined materials, which has the following beneficial effects:

[0013] 1. This inclined material polishing equipment can move the second support plate through the telescopic component, thereby adjusting the size of the opening between the second support plate and the first support plate, thus improving the flexibility of the device to adapt to polishing pipes of different diameters.

[0014] 2. This inclined material polishing equipment can drive the friction roller towards the outer wall of the pipe through the hydraulic rod, thereby pressing the pipe tightly on the limit wheel, which can improve the stability of the pipe and prevent it from shaking during the polishing process;

[0015] 3. This inclined material polishing equipment can block the waste chips generated during the polishing process by installing a shield above the friction roller.

[0016] The parts of the device not described herein are the same as or can be implemented using existing technology. This utility model can adjust the size of the opening between the second support plate and the first support plate, thereby improving the flexibility of the device to accommodate polishing of pipes of different diameters. Attached Figure Description

[0017] Figure 1 This is an isometric structural diagram of a sloping material polishing device proposed in this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of a beveled material polishing device proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of a support plate for a sloping material polishing device proposed in this utility model;

[0020] Figure 4This is a schematic diagram of the structure of a base for a sloping material polishing device proposed in this utility model.

[0021] In the diagram: 1. Base; 2. First support plate; 3. Limiting wheel; 4. Movable plate; 5. Second support plate; 6. Limiting plate; 7. Connecting plate; 8. Mounting box; 9. Placement plate; 10. Limiting rod; 11. Hydraulic rod; 12. Motor; 13. Friction roller; 14. Cover; 15. Connecting box; 16. Slide groove; 17. Mounting plate; 18. Telescopic component. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Example:

[0025] Reference Figures 1-4 A beveled material polishing device includes a base 1, a support seat installed at the bottom of the base 1 for supporting the base 1, and a support frame disposed on the top of the base 1, wherein the support frame is arranged in an X-shape to form an opening for placing the beveled material (e.g., pipe) to be polished.

[0026] Furthermore, the aforementioned support frame includes a first support plate 2 and a second support plate 5. The first support plate 2 is fixedly connected to the base 1, and the second support plate 5 is slidably connected to the surface of the base 1. The limiting wheel 3 is rotatably connected to the two sets of support plates. The outer side of the limiting wheel 3 can abut against the outer wall of the pipe, thus achieving stable abutment. By sliding the second support plate 5, the opening size of the first support plate 2 and the second support plate 5 can be adjusted, so that the limiting wheel 3 is in close contact with the outer wall of the pipe, thereby placing pipes of different sizes on the opening of the support frame.

[0027] The limit wheel 3 is made of a flexible material, such as plastic or silicone, which can better adapt to the outer wall of the pipe and provide gentler support, reducing damage to the outer wall of the pipe.

[0028] A friction roller 13 is mounted on the base 1, with the working end of the friction roller 13 facing the opening of the support frame. A drive unit is provided on the base 1 to drive the friction roller 13 to rotate.

[0029] The friction roller 13 is mounted on the base 1 with its working end facing the opening of the support frame. It is driven to rotate by the drive unit on the base 1. The function of the friction roller 13 is to polish and grind the pipe.

[0030] The drive unit includes a motor 12, and a mounting box 8 is fixedly connected to the base 1. The motor 12 is lifted and mounted on the mounting box 8. The output end of the motor 12 is connected to the friction roller 13 through a connecting box 15. The connecting box 15 is mainly equipped with a connecting pulley or a connecting gear to drive the friction roller 13 to rotate. The pulley or gear ratio of the connecting pulley or connecting gear needs to be adjusted to increase or decrease the torque or speed of the friction roller 13 to adapt to different polishing process requirements.

[0031] A hydraulic rod 11 is fixedly connected inside the mounting box 8. The output end of the hydraulic rod 11 extends to the outside of the mounting box 8 and is fixedly connected to a placement plate 9. A motor 12 is fixedly connected to the placement plate 9. The hydraulic rod 11 can drive the placement plate 9 to move up and down, thereby driving the friction roller 13 to move up and down. A limit rod 10 is also slidably connected to the mounting box 8. The top of the limit rod 10 is installed on the placement plate 9 and is used to limit the longitudinal position of the placement plate 9.

[0032] The motor 12 is a servo motor 12, which enables precise control of the rotation speed of the friction roller 13 and improves the polishing quality.

[0033] The hydraulic rod 11 can drive the friction roller 13 to move toward the outer wall of the pipe, thereby pressing the pipe onto the limit wheel 3, which can improve the stability of the pipe and prevent it from shaking during the grinding process.

[0034] To facilitate the adjustment and change of the position of the second support plate 5, a movable plate 4 is fixedly connected to the bottom of the second support plate 5. A sliding groove 16 is provided on the base 1. The movable plate 4 is slidably connected to the sliding groove 16 through a limiting block. The limiting block extends to the bottom of the base 1 and is provided with an installation plate 17. A telescopic member 18 is fixedly connected to the bottom of the base 1. The installation plate 17 is fixedly connected to the output end of the telescopic member 18. A limiting plate 6 is also installed at the bottom of the second support plate 5, and the bottom of the limiting plate 6 abuts against the surface of the base 1, thereby supporting the second support plate 5. A connecting plate 7 is also installed on the first support plate 2, and the connecting plate 7 is connected to the mounting box 8 to improve the stability of the first support plate 2.

[0035] The telescopic component 18 can drive the mounting plate 17 to move outward, allowing the limiting block to move on the slide groove 16, which in turn drives the movable plate 4 to move against the surface of the base 1, causing the movable plate 4 to move synchronously with the second support plate 5. This allows the second support plate 5 to move, adjusting the size of the opening between the second support plate 5 and the first support plate 2, thereby improving the flexibility of the device to accommodate polishing of pipes of different diameters.

[0036] A shield 14 is fixedly connected to the connecting box 15, and the shield 14 is positioned above the friction roller 13 to block the waste chips generated during the polishing process.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A bevel material polishing apparatus comprising a base (1), characterized in that, Also include: Support group frame arranged on the top of the base (1), Wherein, the support group frame is staggered to form an opening, and the inner wall of the support group frame is rotatably connected with a limiting wheel (3), and the limiting wheel (3) is arranged along the edge of the support group frame; The friction roller (13) is arranged on the base (1), Wherein, the working end of the friction roller (13) faces the opening of the support group frame, and the base (1) is provided with a driving part for driving the friction roller (13) to rotate.

2. The bevel material polishing apparatus of claim 1, wherein The support group frame includes a first support plate (2) and a second support plate (5), the first support plate (2) is fixedly connected to the base (1), and the second support plate (5) is slidably connected to the surface of the base (1), and the limiting wheel (3) is rotatably connected to the two support plates.

3. A bevel material polishing apparatus according to claim 2, wherein The bottom of the second support plate (5) is fixedly connected with a movable plate (4), the base (1) is provided with a sliding groove (16), the movable plate (4) is slidably connected to the sliding groove (16) through a limiting block, and the limiting block extends to the bottom of the base (1) and is provided with a mounting plate (17), the bottom of the base (1) is fixedly connected with an extension piece (18), and the mounting plate (17) is fixedly connected to the output end of the extension piece (18).

4. The bevel material polishing apparatus of claim 1, wherein The driving part includes a motor (12), the base (1) is fixedly connected with a mounting box (8), the motor (12) is arranged on the mounting box (8), and the output end of the motor (12) is drivingly connected with the friction roller (13) through a connecting box (15).

5. A bevel material polishing apparatus according to claim 4, wherein The connecting box (15) is fixedly connected with a shielding cover (14), and the shielding cover (14) is arranged above the friction roller (13).

6. A bevel material polishing apparatus according to claim 4, wherein The mounting box (8) is fixedly connected with a hydraulic rod (11), the output end of the hydraulic rod (11) extends to the outside of the mounting box (8) and is fixedly connected with a placing plate (9), and the motor (12) is fixedly connected to the placing plate (9).