Diamond wire cutting liquid recycling device
The floating plate lifting mechanism enables automated impurity removal in the diamond wire cutting fluid filtration system, solving the problem of easy clogging of the filter screen, improving filtration efficiency, and extending equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-06
AI Technical Summary
In existing diamond wire cutting fluid filtration and recycling systems, the filter screen is easily clogged as the number of filtrations increases, leading to a longer fluid loading time and affecting work efficiency.
The system employs a mechanical linkage mechanism where the floating disc rises and falls with the cutting fluid level. Through the coordination of control and cleaning components, it achieves automated impurity filtration and continuous cleaning, ensuring unobstructed filter holes.
It effectively avoids clogging by impurities, improves filtration efficiency, reduces maintenance needs, and extends the service life of the equipment.
Smart Images

Figure CN223971510U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cutting fluid recycling technology, and in particular relates to a diamond wire cutting fluid recycling and recovery device. Background Technology
[0002] Diamond wire cutting machines utilize a unidirectional or reciprocating circulation of diamond wire to create a relative grinding motion between the diamond wire and the workpiece being cut, thereby achieving the cutting purpose. Diamond wire cutting machines are widely used in various industrial production processes. During operation, cutting fluid is required to continuously cool the cutting material to prevent it from overheating and ensure high product quality. After use, the diamond wire cutting fluid is filtered, recycled, and reused by the system.
[0003] However, existing diamond wire cutting fluid filtration and recycling systems typically use a filter screen to filter burrs. As the number of filtrations increases, the area of the filter screen that becomes clogged gradually increases, which in turn increases the time required to add the cutting fluid each time, affecting work efficiency. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a diamond wire cutting fluid circulation and recycling device. This device realizes automated impurity filtration and continuous cleaning through a mechanical linkage mechanism in which the floating plate rises and falls with the cutting fluid level, ensuring efficient and unobstructed filter holes and reducing maintenance needs.
[0005] The technical solution adopted by this utility model is as follows: A diamond wire cutting fluid recycling and recovery device includes a recovery chamber, a filter element, a cleaning element, and a control element. The filter element is installed on the inner wall of the recovery chamber through its outer wall. A lifting groove is provided on the inner wall of the recovery chamber. The lifting grooves are arranged in pairs. One end of the control element is slidably connected to the lifting groove, and the other end of the control element is disposed through the center of the filter element. One end of the cleaning element is rotatably connected to the filter element, and the other end of the cleaning element is engaged with the control element.
[0006] The filter element includes an outer filter ring, an inner filter ring, and a filter plate. One end of the outer filter ring is installed on the inner wall of the recovery chamber through its outer wall. One end of the filter plate is located on the other end of the outer filter ring, and the inner filter ring is located on the other end of the filter plate. The filter plate has filter holes.
[0007] The cleaning component includes a rotating ring, a cleaning rod, and a brush. An annular groove is provided on the upper wall of the inner filter ring. The rotating ring is rotatably connected to the annular groove through its bottom wall. One end of the cleaning rod is located on the outer wall of the rotating ring, and the brush is located on the other end of the cleaning rod.
[0008] Furthermore, the control component includes a connecting plate, a floating plate, and a control tube. A control spring is provided on the bottom wall of the lifting trough. One end of the connecting plate is connected to the control spring. The floating plate is located on the other end of the connecting plate. A control hole is provided on the floating plate. The control tube is located on the outer bottom wall of the floating plate. The control tube and the control hole are matched. The control tube passes through the rotating ring.
[0009] The outer wall of the control tube is provided with threaded teeth, the inner wall of the rotating ring is provided with a control ring, and the inner wall of the control ring is provided with a threaded groove, wherein the threaded teeth and the threaded groove are matched.
[0010] Preferably, the upper wall of the recycling chamber is provided with a feed hole, the inner upper wall of the recycling chamber is provided with a feed pipe, the upper end of the feed pipe matches the feed hole, the lower end of the feed pipe passes through the control pipe, and the outer upper wall of the recycling chamber is provided with a feed hopper.
[0011] Furthermore, a discharge port is provided on the side wall of the recycling chamber.
[0012] The bottom wall of the recovery chamber is provided with a support block.
[0013] The beneficial effects of this utility model after adopting the above structure are as follows:
[0014] In the initial state, the control spring ensures that the float is aligned with the bottom of the lifting tank, facilitating the initial addition of cutting fluid. As the cutting fluid is gradually added, the liquid level rises and impurities are filtered through the filter plate. The rise of the float not only responds to changes in the liquid level but also activates the cleaning mechanism through mechanical linkage (connecting plate, control spring, control pipe), ensuring that the filter holes are continuously cleaned during the filtration process and preventing impurities from clogging the filter.
[0015] When the floating plate rises, it drives the control tube and threaded teeth to move upward. Through the engagement with the threaded groove of the control ring, it drives the rotating ring and the brush on the cleaning rod to rotate, effectively cleaning the impurities on the filter holes. This process continues as the cutting fluid level rises, ensuring the stability and high efficiency of the filtration.
[0016] During the drainage process, the downward flow of the cutting fluid in the recovery chamber further acts on the impurities on the filter holes, causing them to move downwards. At the same time, the drop in liquid level causes the control spring to retract, which in turn moves the control tube and threaded teeth downwards, reactivating the rotating ring and brush for cleaning, preparing for the next use and ensuring that the filter holes are clean and free of impurities.
[0017] The entire device is ingeniously designed, requiring minimal human intervention, thus reducing maintenance needs and extending the equipment's lifespan. Attached Figure Description
[0018] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0019] Figure 1 A perspective view of the diamond wire cutting fluid recycling and recovery device provided by this utility model;
[0020] Figure 2 A diagram showing the connection relationships between the filter element, cleaning element, and control element provided by this utility model;
[0021] Figure 3 for Figure 1 A sectional view;
[0022] Figure 4 A perspective view of the filter element provided by this utility model;
[0023] Figure 5 A perspective view of the control component provided by this utility model;
[0024] Figure 6 A perspective view of the cleaning component provided by this utility model.
[0025] In the attached diagram: 1. Recovery chamber; 2. Filter element; 3. Cleaning element; 4. Control element; 5. Lifting groove; 6. Outer filter ring; 7. Inner filter ring; 8. Filter plate; 9. Filter hole; 10. Rotating ring; 11. Cleaning rod; 12. Brush; 13. Annular groove; 14. Connecting plate; 15. Floating plate; 16. Control pipe; 17. Control spring; 18. Control hole; 19. Threaded tooth; 20. Control ring; 21. Threaded groove; 22. Feed hole; 23. Feed pipe; 24. Feed hopper; 25. Discharge port; 26. Support block. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] like Figures 1-6 As shown, a diamond wire cutting fluid recycling and recovery device includes a recovery chamber 1, a filter element 2, a cleaning element 3, and a control element 4. The filter element 2 is installed on the inner wall of the recovery chamber 1 through its outer wall. The inner wall of the recovery chamber 1 is provided with lifting grooves 5, which are arranged in pairs. One end of the control element 4 is slidably connected to the lifting groove 5, and the other end of the control element 4 is disposed through the center of the filter element 2. One end of the cleaning element 3 is rotatably connected to the filter element 2, and the other end of the cleaning element 3 is engaged with the control element 4.
[0029] The filter element 2 includes an outer filter ring 6, an inner filter ring 7, and a filter plate 8. One end of the outer filter ring 6 is installed on the inner wall of the recovery chamber 1 through its outer wall. One end of the filter plate 8 is located on the other end of the outer filter ring 6, and the inner filter ring 7 is located on the other end of the filter plate 8. The filter plate 8 has filter holes 9.
[0030] The cleaning component 3 includes a rotating ring 10, a cleaning rod 11, and a brush 12. An annular groove 13 is provided on the upper wall of the inner filter ring 7. The rotating ring 10 is rotatably connected to the annular groove 13 through its bottom wall. One end of the cleaning rod 11 is located on the outer wall of the rotating ring 10, and the brush 12 is located on the other end of the cleaning rod 11.
[0031] The control component 4 includes a connecting plate 14, a floating plate 15, and a control tube 16. A control spring 17 is provided on the bottom wall of the lifting groove 5. One end of the connecting plate 14 is connected to the control spring 17. The floating plate 15 is located on the other end of the connecting plate 14. A control hole 18 is provided on the floating plate 15. The control tube 16 is located on the outer bottom wall of the floating plate 15. The control tube 16 and the control hole 18 are matched. The control tube 16 passes through the rotating ring 10.
[0032] The outer side wall of the control tube 16 is provided with threaded teeth 19, and the inner side wall of the rotating ring 10 is provided with a control ring 20. The inner side wall of the control ring 20 is provided with a threaded groove 21, and the threaded teeth 19 and the threaded groove 21 are matched.
[0033] The upper wall of the recycling chamber 1 is provided with a feed hole 22, and the inner upper wall of the recycling chamber 1 is provided with a feed pipe 23. The upper end of the feed pipe 23 matches the feed hole 22, and the lower end of the feed pipe 23 passes through the control pipe 16. The outer upper wall of the recycling chamber 1 is provided with a feed hopper 24.
[0034] The recovery chamber 1 has a discharge port 25 on its side wall.
[0035] The bottom wall of the recovery chamber 1 is provided with a support block 26.
[0036] In actual use, the control spring 17 in the initial state will control the bottom of the floating plate 15 and the lifting tank 5 to be aligned through the connecting plate 14. The cutting fluid to be filtered is fed into the feed hopper 24 and enters the recovery chamber 1 through the feed hole 22 and feed pipe 23. As the cutting fluid is gradually added, the liquid level of the cutting fluid in the recovery chamber 1 gradually rises. When it passes through the filter plate 8, the filter hole 9 will filter out the impurities in the cutting fluid. As the liquid level of the cutting fluid rises further, the liquid level of the cutting fluid will drive the floating plate 15 to rise.
[0037] When the floating plate 15 rises, it will stretch the control spring 17 through the connecting plate 14, and at the same time, it will drive the control tube 16 to rise. At this time, the threaded teeth 19 on the outer wall of the control tube 16 will move up, and then drive the rotating ring 10 to rotate through the threaded groove 21 on the control ring 20. When the rotating ring 10 rotates, it will drive the brush 12 to rotate through the cleaning rod 11, which will act on the filter hole 9 on the filter plate 8, so that the impurities blocking the filter hole 9 will be cleaned down, thus ensuring that the filter hole 9 is always cleaned during the feeding process of the cutting fluid.
[0038] When the cutting fluid is finished being added, the filtration process also ends. Opening the outlet 25 allows for the collection of the filtered cutting fluid. As the cutting fluid is discharged little by little, the cutting fluid in the recovery chamber 1 flows downward. This downward-flowing cutting fluid acts on the impurities clogging the filter holes 9, causing them to move downward. Simultaneously, the fluid level drops, and the previously stretched control spring 17 moves the control tube 16 downward through the connecting plate 14 and the float 15. At this time, the threaded teeth 19 on the outer wall of the control tube 16 move downward, which in turn drives the rotating ring 10 to rotate through the threaded groove 21 on the control ring 20. This rotation drives the brush 12 to rotate, acting on the filter holes 9 on the filter plate 8 to further clean the impurities on the filter holes 9, ensuring that the filter holes 9 are clean and free of impurities when the device is used again.
[0039] The above is the overall workflow of this utility model. Simply repeat these steps the next time you use it.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A device for recycling and recovering a diamond wire cutting fluid, characterized by, Including recovery cavity, filter piece, cleaning piece and control piece, the filter piece is installed on the inner side wall of the recovery cavity through its outer wall, the inner side wall of the recovery cavity is provided with lifting groove, the lifting groove is arranged in pairs, one end of the control piece is connected with the lifting groove, the other end of the control piece is arranged through the center of the filter piece, one end of the cleaning piece is rotatably connected with the filter piece, the other end of the cleaning piece is connected with the control piece.
2. The device according to claim 1, wherein The filter piece includes filter outer ring, filter inner ring and filter plate, one end of the filter outer ring is installed on the inner side wall of the recovery cavity through its outer wall, one end of the filter plate is arranged on the other end of the filter outer ring, the filter inner ring is arranged on the other end of the filter plate, and filter holes are formed in the filter plate.
3. The device according to claim 2, wherein, The cleaning piece includes rotating ring, cleaning rod and brush, an annular groove is formed in the upper wall of the filter inner ring, the rotating ring is rotatably connected in the annular groove through its bottom wall, one end of the cleaning rod is arranged on the outer side wall of the rotating ring, and the brush is arranged on the other end of the cleaning rod.
4. The device according to claim 3, wherein, The control piece includes connecting plate, floating disc and control pipe, the bottom wall of the lifting groove is provided with control spring, one end of the connecting plate is connected with the control spring, the floating disc is arranged on the other end of the connecting plate, the floating disc is provided with control hole, the control pipe is arranged on the outer bottom wall of the floating disc, the control pipe and the control hole are matched, and the control pipe is arranged through the rotating ring.
5. The device according to claim 4, wherein The outer side wall of the control pipe is provided with screw teeth, the inner side wall of the rotating ring is provided with control ring, the inner side wall of the control ring is provided with screw groove, and the screw teeth and the screw groove are matched.
6. The device according to claim 5, wherein, The upper wall of the recovery cavity is provided with feeding hole, the inner upper wall of the recovery cavity is provided with feeding pipe, the upper end of the feeding pipe is matched with the feeding hole, the lower end of the feeding pipe is arranged through the control pipe, and the outer upper wall of the recovery cavity is provided with feeding hopper.
7. The device according to claim 6, wherein, The side wall of the recovery cavity is provided with discharge port.
8. The device according to claim 7, wherein, The bottom wall of the recovery cavity is provided with supporting block.