Dust-free cloth laminating machine containing carbon fiber conductive filaments

Abstract

The utility model relates to the technical field of dust-free cloth processing, in particular to a dust-free cloth laminating machine containing carbon fiber conductive filaments, which comprises a metal base for dust-free cloth processing, side seats are mounted on two sides of the top of the metal base, connecting seats are arranged at the tops of the two groups of side seats, and a lifting top seat is mounted between the connecting seats on two sides. And a top laminating seat and a bottom laminating seat are mounted between the two groups of side seats in a sliding manner. According to the utility model, support is provided for the installation of the lifting top seat and the laminating seat through the side seat and the connecting seat which are arranged on the two sides of the top; the top of the piston rod of the side hydraulic cylinder is connected with the bottom of the connecting seat, so that the lifting function of the lifting top seat and the top laminating seat is realized; through the conductive sheets embedded in the tops of the side seats in each group and close contact with the carbon fiber conductive wires, conduction of current in the lamination process is ensured; and through the arrangement of the carbon fiber conductive wires, the laminating efficiency is improved, and the uniform heating and the conductive performance of the dust-free cloth in the laminating process are ensured.

Description

Technical Field

[0001] This utility model relates to the field of cleanroom cloth processing technology, specifically to a cleanroom cloth laminating machine containing carbon fiber conductive wires. Background Technology

[0002] With the rapid development of the electronics, semiconductor, and precision manufacturing industries, the performance requirements for cleanroom wipes are increasingly stringent. As an indispensable cleaning material in these industries, the quality of cleanroom wipes directly impacts product manufacturing quality and efficiency. Therefore, developing equipment capable of efficiently and stably laminating cleanroom wipes is crucial. Cleanroom wipe laminators containing carbon fiber conductive fibers have emerged to address this need, aiming to improve lamination quality and production efficiency through innovative technologies. Regarding electrostatic control, traditional laminators lack effective electrostatic elimination methods. Static electricity generated during the lamination process attracts dust and other impurities, reducing the cleanliness of the wipes and failing to meet the stringent requirements of precision manufacturing. Furthermore, the existing laminator's lifting control is not precise enough, making it difficult to flexibly adjust to the characteristics of different types of cleanroom wipes, thus reducing the equipment's versatility and production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a cleanroom cloth laminator containing carbon fiber conductive filaments, in order to solve the problem mentioned in the background art that existing cleanroom cloth laminators generate static electricity and easily attract dust during lamination.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A cleanroom cloth laminator containing carbon fiber conductive filaments includes a metal base for processing cleanroom cloths, side seats are installed on both sides of the top of the metal base, a connecting seat is provided on the top of each of the two sets of side seats, a lifting top seat is installed between the two sets of connecting seats, and a top laminator and a bottom laminator are slidably installed between the two sets of side seats.

[0006] Each set of side seats has a side hydraulic cylinder embedded in its top. The top of the piston rod of the side hydraulic cylinder is connected to the bottom of the connecting seat. A conductive sheet is installed on the side surface of the side seat that contacts the laminating seat.

[0007] The lifting top seat and the top laminating seat are connected by several sets of evenly spaced connecting columns.

[0008] The bottom surface of the top laminator and the top surface of the bottom laminator are embedded with several sets of uniformly and equidistantly arranged carbon fiber conductive wires, and the two ends of the carbon fiber conductive wires are in close contact with the conductive sheet.

[0009] Preferably, a bottom hydraulic cylinder is installed at each of the four corners of the top surface of the metal base.

[0010] Preferably, the lifting rod of the bottom hydraulic cylinder is connected to the bottom surface of the bottom laminating base.

[0011] Preferably, the two sets of side hydraulic cylinders are synchronously operating hydraulic cylinders, and the four sets of bottom hydraulic cylinders are synchronously operating hydraulic cylinders.

[0012] Preferably, protective pads are provided on the bottom surface of the top laminator and the top surface of the bottom laminator.

[0013] Preferably, the thickness of the protective pad is 0.2-8 mm.

[0014] Preferably, the carbon fiber conductive wire is embedded in the surface of the protective pad, and the diameter of the carbon fiber conductive wire is 0.01-1mm.

[0015] Compared with existing technologies, the beneficial effects of this utility model are:

[0016] In this cleanroom cloth laminator containing carbon fiber conductive filaments, side seats installed on both sides of the top and connecting seats on top of the side seats provide support for the installation of the lifting top seat and the laminator. The lifting function of the lifting top seat and the top laminator is realized by the connection between the top of the piston rod of the side hydraulic cylinder and the bottom of the connecting seat. The conductive sheet embedded in the top of each set of side seats and its close contact with the carbon fiber conductive filaments ensures the conduction of current during the lamination process. The connecting columns arranged evenly and equidistantly between the lifting top seat and the top laminator enhance the stability and load-bearing capacity of the structure. The several sets of evenly and equidistantly arranged carbon fiber conductive filaments embedded in the bottom surface of the top laminator and the top surface of the bottom laminator not only improve the lamination efficiency, but also ensure the uniform heating and conductivity of the cleanroom cloth during the lamination process.

[0017] In this cleanroom cloth laminator containing carbon fiber conductive filaments, protective pads are provided on the bottom surface of the top laminator and the top surface of the bottom laminator. The thickness of the protective pads is 0.2-8mm, which effectively protects the cleanroom cloth from damage during the lamination process, while increasing the wear resistance and service life of the laminator.

[0018] In this cleanroom wipe laminator containing carbon fiber conductive filaments, the carbon fiber conductive filaments are embedded in the surface of the protective pad. The diameter of the carbon fiber conductive filaments is 0.01-1mm. This ensures close contact between the conductive filaments and the cleanroom wipe, improving conductivity, while also preventing direct abrasion of the cleanroom wipe by the conductive filaments, thus guaranteeing the quality of the cleanroom wipe. In addition, the appropriate conductive filament diameter also ensures good conductivity and uniform current distribution. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are explained in detail together with the embodiments of the present invention, but do not constitute a limitation thereof.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the bottom lamination seat of this utility model;

[0023] 10. Metal base; 11. Bottom hydraulic cylinder; 12. Lifting rod;

[0024] 20. Side seat; 21. Side hydraulic cylinder; 22. Piston rod; 23. Conductive sheet;

[0025] 30. Connecting seat;

[0026] 40. Lifting top seat; 41. Connecting column;

[0027] 50. Top lamination seat;

[0028] 60. Bottom laminate base; 61. Carbon fiber conductive wire; 62. Protective pad. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of this utility model and to simplify the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Cleanroom cloth laminators containing carbon fiber conductive filaments, such as Figures 1-3As shown, the device includes a metal base 10 for processing cleanroom wipes. Side seats 20 are mounted on both sides of the top of the metal base 10. A connecting seat 30 is provided on the top of each of the two sets of side seats 20. A lifting top seat 40 is installed between the two connecting seats 30. A top laminating seat 50 and a bottom laminating seat 60 are slidably installed between the two sets of side seats 20. A side hydraulic cylinder 21 is embedded in the top of each set of side seats 20. The top of the piston rod 22 of the side hydraulic cylinder 21 is connected to the bottom of the connecting seat 30. A conductive sheet 23 is installed on the side surface of the side seat 20 that contacts the laminating seat. The lifting top seat 40 and the top laminating seat 50 are connected by several sets of evenly spaced connecting posts 41. Several sets of evenly spaced carbon fiber conductive wires 61 are embedded in the bottom surface of the top laminating seat 50 and the top surface of the bottom laminating seat 60. The two ends of the carbon fiber conductive wires 61 are tightly connected to the conductive sheet 23. The lifting top seat 40 and the top laminating seat 50 are supported by side seats 20 installed on both sides of the top of the top seat 20 and connecting seats 30 set on the top of the side seats 20. The lifting function of the lifting top seat 40 and the top laminating seat 50 is realized by connecting the top of the piston rod 22 of the side hydraulic cylinder 21 to the bottom of the connecting seat 30. The conductive sheet 23 embedded in the top of each set of side seats 20 and its close contact with the carbon fiber conductive wire 61 ensures the conduction of current during the lamination process. The connecting columns 41 arranged evenly and equidistantly between the lifting top seat 40 and the top laminating seat 50 enhance the stability and load-bearing capacity of the structure. The several sets of evenly and equidistantly arranged carbon fiber conductive wires 61 embedded in the bottom surface of the top laminating seat 50 and the top surface of the bottom laminating seat 60 not only improve the lamination efficiency, but also ensure the uniform heating and conductivity of the cleanroom cloth during the lamination process.

[0032] Furthermore, a bottom hydraulic cylinder 11 is installed at each of the four corners of the top surface of the metal base 10. The lifting rod 12 of the bottom hydraulic cylinder 11 is connected to the bottom surface of the bottom laminating seat 60, making the bottom laminating seat 60 more stable during the lifting process and enabling uniform lamination of clean cloths of different thicknesses, thereby improving lamination accuracy and efficiency.

[0033] It is worth noting that the two sets of side hydraulic cylinders 21 are synchronously operating hydraulic cylinders, and the four sets of bottom hydraulic cylinders 11 are synchronously operating hydraulic cylinders, which ensures that the force is uniform in all directions during the lamination process, avoids lamination quality problems caused by uneven force, and improves the stability and reliability of the product.

[0034] Specifically, protective pads 62 are provided on the bottom surface of the top laminator 50 and the top surface of the bottom laminator 60. The thickness of the protective pads 62 is 0.2-8mm, which effectively protects the cleanroom cloth from damage during the lamination process and increases the wear resistance and service life of the laminator.

[0035] Furthermore, carbon fiber conductive wires 61 are embedded in the surface of the protective pad 62. The diameter of the carbon fiber conductive wires 61 is 0.01-1mm, which ensures close contact between the conductive wires and the cleanroom cloth, improving conductivity, while avoiding direct abrasion of the cleanroom cloth by the conductive wires, thus ensuring the quality of the cleanroom cloth. In addition, the appropriate diameter of the conductive wires also ensures good conductivity and uniform current distribution.

[0036] The working principle of this cleanroom cloth laminator containing carbon fiber conductive filaments:

[0037] First, place the cleanroom cloth to be processed on the protective pad 62 of the bottom laminating base 60; the bottom laminating base 60 is supported by the bottom hydraulic cylinders 11 at the four corners of the top surface of the metal base 10 through the lifting rod 12. The four sets of bottom hydraulic cylinders 11 work synchronously, and the height of the bottom laminating base 60 can be adjusted as needed.

[0038] Next, the two sets of synchronously operating side hydraulic cylinders 21 are activated, and their piston rods 22 push the connecting seat 30, thereby driving the lifting top seat 40 to descend. Since the lifting top seat 40 is connected to the top laminating seat 50 through the connecting column 41, the top laminating seat 50 descends accordingly.

[0039] During the descent of the top laminating seat 50, the carbon fiber conductive wires 61 embedded on its bottom protective pad 62 come into close contact with the conductive sheet 23 on the side seat 20 to achieve conductivity and effectively eliminate static electricity; when the top laminating seat 50 descends to cooperate with the bottom laminating seat 60, the cleanroom cloth is laminated.

[0040] After lamination is completed, the side hydraulic cylinder 21 drives the lifting top seat 40 to rise, which in turn moves the top laminating seat 50 away from the bottom laminating seat 60. The bottom hydraulic cylinder 11 can adjust the height of the bottom laminating seat 60 as needed to facilitate the removal of the processed cleanroom cloth and complete one lamination operation.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dustless cloth laminating machine with carbon fiber conductive yarns, comprising a metal base (10) for dustless cloth processing, characterized in that: The top of the metal base (10) is provided with side seats (20) on both sides, the top of the two groups of side seats (20) is provided with connecting seats (30), the lifting top seat (40) is installed between the two connecting seats (30), the top laminated seat (50) and the bottom laminated seat (60) are slidingly installed between the two groups of side seats (20); The top of each group of side seats (20) is embedded with a side hydraulic cylinder (21), the piston rod (22) of the side hydraulic cylinder (21) is connected with the bottom of the connecting seat (30), the side surface of the side seat (20) in contact with the laminated seat is provided with a conductive sheet (23); The lifting top seat (40) and the top laminated seat (50) are connected through a plurality of groups of evenly spaced connecting columns (41); The bottom surface of the top laminated seat (50) and the top surface of the bottom laminated seat (60) are embedded with a plurality of groups of evenly spaced carbon fiber conductive wires (61), the two ends of the carbon fiber conductive wire (61) are in close contact with the conductive sheet (23).

2. The dustless cloth laminating machine with carbon fiber conductive filament according to claim 1, characterized in that: The top surface of the metal base (10) is provided with a bottom hydraulic cylinder (11) at each of the four top corners.

3. The dustless cloth laminating machine with carbon fiber conductive filament according to claim 2, characterized in that: The lifting rod (12) of the bottom hydraulic cylinder (11) is connected to the bottom surface of the bottom laminated seat (60).

4. The dustless cloth laminating machine with carbon fiber conductive filament according to claim 2, characterized in that: The two groups of side hydraulic cylinders (21) are synchronous working hydraulic cylinders, and the four groups of bottom hydraulic cylinders (11) are synchronous working hydraulic cylinders.

5. The dustless cloth laminating machine with carbon fiber conductive filament according to claim 1, characterized in that: The bottom surface of the top laminated seat (50) and the top surface of the bottom laminated seat (60) are provided with protective pads (62).

6. The dustless cloth laminating machine with carbon fiber conductive filament according to claim 5, characterized in that: The thickness of the protective pad (62) is 0.2-8mm.

7. The dustless cloth laminating machine with carbon fiber conductive filament according to claim 6, characterized in that: The carbon fiber conductive wire (61) is embedded on the surface of the protective pad (62), and the diameter of the carbon fiber conductive wire (61) is 0.01-1mm.

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