High-current charging brush plate for AGV (automatic guided vehicle) of forklift

By using the interference fit between the brush plate and the terminal post and the anti-rotation block limiting structure, the problems of high resistance, heat generation and easy damage of traditional charging brush plates are solved, achieving efficient and safe charging effect and meeting the reliable charging requirements in high-precision scenarios.

CN223972431UActive Publication Date: 2026-03-06SHENZHEN NIPPTON ROBOT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Traditional charging brush boards suffer from high resistance leading to overheating, insufficient safety, and easy damage, failing to meet the safe and reliable charging requirements of high-precision scenarios.

Method used

The brush plate electrode and brush plate post are connected by an interference fit. Combined with the anti-rotation block and the limiting groove structure of the electrode plate pressure plate, the brush plate post with a stepped shaft structure is designed. Through the cooperation of the anti-rotation block and the electrode plate pressure plate, the brush plate post is stably connected, which enhances durability and stability.

Benefits of technology

It effectively solves the heat generation problem during charging, improves charging efficiency and safety, enhances the stability and durability of the charging brush plate, and ensures the safety and reliability of the charging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-current charging brush plate for a forklift AGV. The large-current charging brush plate comprises a brush plate polar plate, a brush plate polar column, a rotation stopping block, a fixing column, a polar plate pressing plate, a brush plate base, a limiting groove, a first through hole, a second through hole, a fixing screw, a first mounting groove, a gasket, a nut, a nut, a positioning groove and a second mounting groove. A limiting groove is formed in the pole plate pressing plate, a first through hole is formed in the inner wall of one side of the limiting groove, a brush plate pole column is sleeved with the first through hole, a rotation stopping block and a fixing column are arranged on the brush plate pole column, and the rotation stopping block is arranged in the limiting groove; according to the utility model, the brush plate pole plate and the brush plate pole column are connected into a whole in an interference fit manner, so that good contact between the brush plate pole plate and the brush plate pole column is ensured, the problem of overlarge resistance caused by poor contact in a traditional charging brush plate is effectively solved, the phenomenon of heating of the brush plate in the charging process is avoided, the charging efficiency is improved, and the service life of the brush plate is prolonged. And the safety and the stability of the charging process are also ensured.
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Description

Technical Field

[0001] This utility model relates to the field of charging brush plate technology, and in particular to a high-current charging brush plate for forklift AGVs. Background Technology

[0002] Charging brushes are one of the commonly used charging contact structures on forklift AGVs. Due to their simple structure and wide applicability, they are widely used in forklift AGVs. Currently, most forklift AGVs on the market use charging brushes for charging. This mechanism enables automatic charging of forklift AGVs, achieving high-current, high-speed charging. With the deepening development of the forklift AGV industry, forklift AGVs are increasingly used in scenarios with high precision requirements, such as production line docking, warehouse docking, and equipment docking, placing extremely high demands on the automatic and rapid charging of automated equipment.

[0003] Existing charging brush plates have the following drawbacks: First, traditional charging brush plates have certain limitations in their manufacturing process, resulting in relatively high internal resistance. When current passes through the charging brush plate, the resistance generates a large amount of heat, causing the charging brush plate to heat up significantly during charging. This heating not only reduces charging efficiency but may also damage the charging equipment and the vehicle being charged. Furthermore, excessively high temperatures may trigger safety hazards, making traditional charging brush plates significantly inadequate in terms of safety and unable to provide safe and reliable charging services for vehicles. Second, due to their design limitations, traditional charging brush plates are susceptible to external impacts and wear during long-term use, easily leading to structural damage. Once the charging brush plate is damaged, it will not only affect its charging performance but may also cause further damage to the charging equipment and the vehicle being charged. Utility Model Content

[0004] The purpose of this invention is to provide a high-current charging brush plate for forklift AGVs to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-current charging brush plate for forklift AGVs, including a brush plate base, a brush plate electrode plate fixedly connected to the brush plate base, an electrode plate pressure plate fixedly connected to one side outer wall of the brush plate electrode plate, a limiting groove is formed on the electrode plate pressure plate, a first through hole is formed on one side inner wall of the limiting groove, a brush plate electrode post is sleeved in the first through hole, an anti-rotation block and a fixing post are provided on the brush plate electrode post, and the anti-rotation block is set in the limiting groove. A first mounting groove is formed on one side outer wall of the brush plate corresponding to the position of the fixing post, and the fixing post is sleeved in the first mounting groove.

[0006] As a further technical solution of this utility model, a positioning groove is provided on one side of the outer wall of the brush plate base at the position corresponding to the position of the brush plate electrode, and the brush plate electrode is fixedly connected in the positioning groove.

[0007] As a further technical solution of this utility model, a second mounting groove is provided in the positioning groove, and an electrode plate pressure plate is provided in the second mounting groove.

[0008] As a further technical solution of this utility model, a second through hole is provided on one side of the outer wall of the electrode plate pressure plate, a fixing screw is sleeved in the second through hole, and the other end of the fixing screw is threaded to the brush plate electrode plate.

[0009] As a further technical solution of this utility model, a nut is threaded onto the brush plate pole.

[0010] As a further technical solution of this utility model, a gasket is sleeved on the brush plate pole.

[0011] As a further technical solution of this utility model, the number of gaskets (10) is at least one.

[0012] As a further technical solution of this utility model, the number of gaskets (10) is 2, and the materials of the 2 gaskets are different.

[0013] As a further technical solution of this utility model, the number of gaskets (10) is 3, two of the three gaskets are made of the same material, and the two gaskets of the same material are not arranged adjacent to each other.

[0014] As a further technical solution of this utility model, one end of the brush plate pole is threaded with a nut.

[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model connects the brush plate and the brush plate post into a whole through an interference fit, ensuring good contact between the brush plate and the brush plate post. This effectively solves the problem of excessive resistance caused by poor contact in traditional charging brush plates, thereby avoiding the phenomenon of brush plate overheating during charging. This not only improves charging efficiency but also ensures the safety and stability of the charging process. Furthermore, the brush plate post with a stepped shaft structure is designed to make the brush plate post more structurally stable. Through the cooperation between the anti-rotation block and the limiting groove on the plate pressure plate, the rotation of the brush plate post is effectively blocked, which not only enhances the durability of the brush plate post, making it less susceptible to damage during use, but also further improves the overall stability and reliability of the charging brush plate. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is an exploded view of the structure of this utility model;

[0018] Figure 2 This is a partial cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the brush plate pole of this utility model.

[0020] In the diagram: 1. Brush plate electrode; 2. Brush plate electrode post; 21. Anti-rotation block; 22. Fixing post; 3. Electrode pressure plate; 4. Brush plate base; 5. Limiting groove; 6. First through hole; 7. Second through hole; 8. Fixing screw; 9. First mounting groove; 10. Washer; 11. Nut; 12. Sheet; 13. Positioning groove; 14. Second mounting groove. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Please see the appendix Figure 1 -Appendix Figure 3This utility model provides an embodiment of a high-current charging brush plate for forklift AGVs, including a brush plate base 4, a brush plate electrode 1 fixedly connected to the brush plate base 4, an electrode plate pressure plate 3 fixedly connected to one outer wall of the brush plate electrode 1, a limiting groove 5 formed on the electrode plate pressure plate 3, a first through hole 6 formed on one inner wall of the limiting groove 5, a brush plate electrode post 2 sleeved in the first through hole 6, an anti-rotation block 21 and a fixing post 22 provided on the brush plate electrode post 2, and the anti-rotation block 21 is set in the limiting groove 5; a first mounting groove 9 is formed on one outer wall of the brush plate electrode 1 at the position corresponding to the fixing post 22, and the fixing post 22 is sleeved in the first mounting groove 9; a positioning groove 13 is formed on one outer wall of the brush plate base 4 at the position corresponding to the brush plate electrode 1, and... The brush plate electrode 1 is fixedly connected in the positioning groove 13, which is used to install the brush plate electrode 1. A second mounting groove 14 is provided in the positioning groove 13, and an electrode plate pressure plate 3 is provided in the second mounting groove 14. The second mounting groove 14 is used to accommodate the electrode plate pressure plate 3. A second through hole 7 is provided on one outer wall of the electrode plate pressure plate 3. A fixing screw 8 is sleeved in the second through hole 7, and the other end of the fixing screw 8 is threaded to the brush plate electrode 1. The second through hole 7 and the fixing screw 8 are used to fix the electrode plate pressure plate 3 and the brush plate electrode 1. A nut 11 is threadedly connected to the brush plate electrode 2. A washer 10 is sleeved on the brush plate electrode 2. A nut 12 is threadedly connected to one end of the brush plate electrode 2. The washer 10, nut 11 and nut 12 are used to fasten the brush plate electrode 2.

[0023] Working principle: When assembling this utility model, firstly, the fixing post 22 on the brush plate pole 2 is inserted into the first mounting groove 9 on the brush plate pole 1. Then, the pole plate pressure plate 3 is fitted onto the brush plate pole 2 through the first through hole 6, and the anti-rotation block 21 is fitted into the limiting groove 5. Then, the pole plate pressure plate 3 is fixed onto the brush plate pole 1 through the second through hole 7 and the fixing screw 8. The other end of the brush plate pole 2 is fitted with a washer 10 and then a nut 11 and a screw cap 12 are installed in sequence. The brush plate pole 1 together with the pole plate pressure plate 3 is installed into the positioning groove 13 on the brush plate base 4, and the pole plate pressure plate 3 is installed into the second mounting groove 14, thus completing the assembly of this utility model.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-current charging brush plate for a forklift AGV, comprising a brush plate base (4), characterized in that: The brush plate base (4) is fixedly connected with the brush plate electrode plate (1), the outer wall of one side of the brush plate electrode plate (1) is fixedly connected with the electrode plate pressing plate (3), the electrode plate pressing plate (3) is provided with the limiting groove (5), the inner wall of one side of the limiting groove (5) is provided with the first through hole (6), the brush plate electrode column (2) is sleeved in the first through hole (6), the brush plate electrode column (2) is provided with the rotation stopping block (21) and the fixed column (22), the rotation stopping block (21) is arranged in the limiting groove (5), the first installation groove (9) is formed in the outer wall of one side of the brush plate electrode plate (1) at the position corresponding to the fixed column (22), and the fixed column (22) is sleeved in the first installation groove (9).

2. The high-current charging brush plate for a fork truck AGV according to claim 1, characterized in that: The outer wall of one side of the brush plate base (4) is provided with the positioning groove (13) at the position corresponding to the brush plate electrode plate (1), and the brush plate electrode plate (1) is fixedly connected in the positioning groove (13).

3. The high-current charging brush plate for a forklift AGV according to claim 2, characterized in that: The second installation groove (14) is formed in the positioning groove (13), and the electrode plate pressing plate (3) is arranged in the second installation groove (14).

4. The high-current charging brush plate for a fork truck AGV according to any one of claims 1 to 3, characterized in that: The second through hole (7) is formed in the outer wall of one side of the electrode plate pressing plate (3), the fixed screw (8) is sleeved in the second through hole (7), and the other end of the fixed screw (8) is threadedly connected to the brush plate electrode plate (1).

5. The high-current charging brush plate for a fork truck AGV according to any one of claims 1 to 3, characterized in that: The brush plate electrode column (2) is threadedly connected with the nut (11).

6. The high current charging brush plate for a fork truck AGV of claim 5, wherein: The brush plate electrode column (2) is sleeved with the gasket (10).

7. The high current charging brush plate for a fork truck AGV of claim 6, wherein: The number of the gasket (10) is at least one.

8. The high current charging brush plate for a fork truck AGV of claim 7, wherein: The number of the gasket (10) is two, and the materials of the two gaskets are different.

9. The high current charging brush plate for a fork truck AGV of claim 7, wherein: The number of the gasket (10) is three, the materials of two gaskets of the three gaskets are the same, and the two gaskets with the same material are not arranged adjacently.

10. The high current charging brush plate for a fork truck AGV of claim 5, wherein: The brush plate electrode column (2) is threadedly connected with the nut (12) at one end.