Impurity removal device for sludge screw conveyor

Abstract

The utility model belongs to the technical field of sludge conveying equipment, and particularly relates to an impurity removal device for a sludge screw conveyor, which comprises a base, a conveying mechanism arranged above the base, and a movable cleaning mechanism arranged above the conveying mechanism. Through the arranged movable cleaning mechanism, a transverse moving assembly arranged on a back plate is started, a connecting pipe, a lifting hydraulic cylinder, a connecting table, a pressure pump, a corrugated moving pipe and a cleaning spray head are driven to move transversely, and meanwhile cleaning water in a cleaning water tank is input into the cleaning spray head through the connecting pipe, the pressure pump and the corrugated moving pipe; impurities adhered to spiral blades in the spiral conveyor are cleaned in a sealed and movable mode through the cleaning nozzles, the cleaning and impurity removing effect is guaranteed, meanwhile, the cleaning nozzles are additionally arranged for movable cleaning, the cleaning efficiency is improved, cleaning while moving can be achieved in the spiral conveying process, the practicability of the spiral conveyor is improved, and use is convenient.

Description

Technical Field

[0001] This utility model belongs to the technical field of sludge conveying equipment, specifically relating to a sludge screw conveyor for removing impurities. Background Technology

[0002] Screw conveyors are commonly used industrial conveying equipment, capable of transporting granular solids and fluids with low viscosity. They are characterized by quantitative and continuous operation, as well as excellent fluid sealing. In the sludge drying and incineration process, sludge with an 85% moisture content, after being transported by tank truck to the designated sludge receiving pool at the site, needs to be conveyed by a screw conveyor to a sludge screw pump, and then pumped to a sludge storage tank to complete the sludge collection and storage process.

[0003] In existing related technologies, due to the diverse sources of sludge and human factors, the impurities in the sludge are uncontrollable, which may result in the presence of impurities such as packaging bags and leaves in the sludge. During the screw conveying process, the screw is easily jammed or blocked, making it impossible to effectively seal, move, and clean the impurities adhering to the screw blades. Therefore, there is an urgent need to design a sludge screw conveyor for removing impurities to deal with these problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model discloses a sludge screw conveyor for removing impurities.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A sludge screw conveyor cleaning device includes a base, a conveying mechanism above the base, and a mobile cleaning mechanism above the conveying mechanism.

[0007] The mobile cleaning mechanism includes a back plate fixedly installed on the rear side of the base. A horizontal moving component is installed on the back plate. A cleaning water tank is installed above the back plate. A connecting pipe is installed on the cleaning water tank. A lifting hydraulic cylinder is installed vertically on the horizontal moving component. A connecting platform is installed at the telescopic end of the lifting hydraulic cylinder. A pressure pump is installed above the connecting platform. A corrugated moving pipe is installed between the connecting pipe and the pressure pump. Cleaning nozzles are installed at equal intervals below the connecting platform.

[0008] With this setup, the horizontal moving component drives the lifting hydraulic cylinder, the corrugated moving pipe, and the cleaning nozzle to move laterally left and right, sealing and cleaning the impurities adhering to the spiral blades.

[0009] Preferably, the conveying mechanism includes a frame fixedly mounted above the base, a square box horizontally mounted above the frame, a spiral conveying assembly horizontally arranged inside the square box, a secondary gear mounted at one end of the spiral conveying assembly, a drive motor mounted on one side of the secondary gear, a main gear mounted at the power end of the drive motor and meshed with the secondary gear on one side, a discharge assembly below the square box, a telescopic baffle longitudinally mounted on the discharge assembly, an electric telescopic rod mounted behind the telescopic baffle, a corrugated plate limiting frame horizontally mounted inside the square box, a telescopic corrugated plate mounted inside the corrugated plate limiting frame and installed inside the square box, and a connecting frame mounted above the telescopic corrugated plate.

[0010] With this configuration, the drive motor drives the main gear to rotate, meshes with the secondary gear to rotate, and drives the screw conveyor assembly to rotate, which can effectively transport sludge and impurities adhering to the cleaned screw blades.

[0011] Preferably, the connecting platform and the cleaning nozzle are connected by a connecting thread.

[0012] This setup allows for easy assembly and disassembly of the connecting platform and cleaning nozzle.

[0013] Preferably, a water pump is installed inside the cleaning tank.

[0014] With this setup, the water pump inside the cleaning tank can pump out the water from the cleaning tank.

[0015] Preferably, the screw conveyor assembly includes a rotating shaft arranged laterally inside the square box, and helical blades are mounted on the outer surface of the rotating shaft.

[0016] With this configuration, the main gear is driven by a drive motor, which in turn drives the secondary gear to rotate, thereby driving the rotating shaft and the spiral blades mounted on the outer surface, effectively transporting sludge and impurities.

[0017] Preferably, the material discharge assembly includes a material guide pipe disposed below the square box, and a discharge pipe is disposed at the lower end of the material guide pipe.

[0018] This setup allows for the efficient and smooth discharge of the cleaned impurities and sludge.

[0019] The beneficial effects are:

[0020] This utility model discloses a sludge screw conveyor for removing impurities. Through a movable cleaning mechanism, a lateral moving component mounted on the back plate is activated, driving the connecting pipe, lifting hydraulic cylinder, connecting platform, pressurizing pump, corrugated moving pipe, and cleaning nozzle to move laterally. Simultaneously, cleaning water from the cleaning tank is input into the cleaning nozzle through the connecting pipe, pressurizing pump, and corrugated moving pipe. The cleaning nozzle performs a sealed, moving cleaning of impurities adhering to the screw blades of the screw conveyor, ensuring effective cleaning and impurity removal. The addition of a movable cleaning nozzle improves cleaning efficiency, allowing for cleaning while moving during screw conveying, thus enhancing the practicality and ease of use of the screw conveyor. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a front view structural diagram of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of this utility model from another perspective;

[0024] Figure 4 yes Figure 1 A schematic diagram of the structure at point A in the middle.

[0025] In the diagram: 1. Base; 2. Conveying mechanism; 201. Frame; 202. Square box; 2021. Corrugated plate limiting frame; 203. Rotating shaft; 2031. Spiral blade; 204. Drive motor; 205. Main gear; 2051. Secondary gear; 206. Feed pipe; 207. Guide pipe; 208. Discharge pipe; 209. Telescopic baffle; 2091. Electric telescopic rod; 210. Connecting frame; 211. Telescopic corrugated plate; 3. Mobile cleaning mechanism; 301. Back plate; 302. Lateral movement assembly; 303. Cleaning water tank; 304. Connecting pipe; 305. Lifting hydraulic cylinder; 306. Corrugated moving pipe; 307. Pressure pump; 308. Cleaning nozzle; 309. Connecting platform. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] Reference Figure 1-4 One embodiment of this utility model is a sludge screw conveyor for removing impurities, which includes a base 1, a conveying mechanism 2 above the base 1, and a mobile cleaning mechanism 3 above the conveying mechanism 2.

[0030] In this embodiment: the conveying mechanism 2 includes a frame 201 fixedly mounted above the base 1. A square box 202 is horizontally mounted above the frame 201. A spiral conveying assembly is horizontally arranged inside the square box 202. A secondary gear 2051 is mounted at one end of the spiral conveying assembly. A drive motor 204 is arranged on one side of the secondary gear 2051. A main gear 205 is arranged at the power end of the drive motor 204 and meshes with the secondary gear 2051. A discharge assembly is arranged below the square box 202. A telescopic baffle 209 is arranged longitudinally on the discharge assembly. An electric telescopic rod 2091 is arranged behind the telescopic baffle 209. A corrugated plate limiting frame 2021 is horizontally mounted inside the square box 202. A telescopic corrugated plate 211 is arranged inside the corrugated plate limiting frame 2021 and installed inside the square box 202. A connecting frame 210 is arranged above the telescopic corrugated plate 211. The screw conveyor assembly includes a rotating shaft 203 arranged laterally within the square box 202, with screw blades 2031 mounted on its outer surface. The discharge assembly includes a guide pipe 207 located below the square box 202, with a discharge pipe 208 at its lower end. A feed pipe 206 is located on one side of the square box 202.

[0031] In this embodiment: the mobile cleaning mechanism 3 includes a back plate 301 fixedly mounted on the rear side of the base 1. A horizontal moving component 302 is horizontally mounted on the back plate 301. A cleaning water tank 303 is mounted above the back plate 301. A connecting pipe 304 is mounted on the cleaning water tank 303. A lifting hydraulic cylinder 305 is vertically mounted on the horizontal moving component 302. A connecting platform 309 is mounted at the telescopic end of the lifting hydraulic cylinder 305. A pressure pump 307 is mounted above the connecting platform 309. A corrugated moving pipe 306 is provided between the connecting pipe 304 and the pressure pump 307. Cleaning nozzles 308 are equidistantly arranged below the connecting platform 309. The connecting platform 309 and the cleaning nozzles 308 are connected by connecting threads. A water pump is installed inside the cleaning water tank 303. The connecting platform 309 and the connecting frame 210 are sealed together by bolts. A sealing plate is provided between the connecting frame 210 and the connecting platform 309. The lateral movement assembly 302 includes a lead screw that is laterally mounted on the back plate 301, a power motor is mounted at one end of the lead screw, and a moving table is mounted on the outer surface of the lead screw.

[0032] Working principle: In use, the drive motor 204 is first started to drive the main gear 205 to rotate. The auxiliary gear 2051 meshing with the main gear 205 rotates, and the rotating shaft 203 and the spiral blades 2031 are rotated. The sludge is fed into the square box 202 through the feed pipe 206. The rotating spiral blades 2031 transport the sludge. When it is necessary to remove the impurities adhering to the outer surface of the spiral blades 2031 on the rotating shaft 203, the lifting hydraulic cylinder 305 is started to lower the connecting platform 309, which is equipped with the cleaning nozzle 308, to above the connecting frame 210. The connecting platform 309 is then connected to the connecting frame 210 by connecting bolts. The lateral movement component 302 on the back plate 301 is then activated to move laterally, and the cleaning water tank is opened. The water pump in 303 pumps the cleaning water out of the cleaning water tank 303, and sprays it onto the outer surface of the spiral blades 2031 on the rotating shaft 203 through the connecting pipe 304, the corrugated moving pipe 306, the pressurizing pump 307, and the cleaning nozzle 308. The cleaning nozzle 308 is driven to move laterally left and right by the lateral moving component 302, and at the same time, the telescopic corrugated plate 211 moves laterally left and right in the corrugated plate limit frame 2021 to clean the impurities on the outer surface of the spiral blades 2031. The cleaned wastewater falls onto the upper surface of the telescopic baffle 209 through the guide pipe 207. The electric telescopic rod 2091 is activated to move the telescopic baffle 209 backward, and the wastewater and impurities in the guide pipe 207 are discharged through the discharge pipe 208.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for removing foreign matter from a sludge screw conveyor, characterized by: Including the base (1), the conveying mechanism (2) is arranged above the base (1), and the movable cleaning mechanism (3) is arranged above the conveying mechanism (2); The movable cleaning mechanism (3) comprises a back plate (301) fixedly arranged on the rear side of the base (1), a transverse moving assembly (302) transversely mounted on the back plate (301), a cleaning water tank (303) arranged above the back plate (301), a connecting pipe (304) arranged on the cleaning water tank (303), a lifting hydraulic cylinder (305) vertically arranged on the transverse moving assembly (302), a connecting table (309) arranged at the telescopic end of the lifting hydraulic cylinder (305), a pressurizing pump (307) mounted above the connecting table (309), and a corrugated moving pipe (306) arranged between the connecting pipe (304) and the pressurizing pump (307), and a cleaning nozzle (308) is equidistantly arranged below the connecting table (309).

2. The impurity removing device for sludge screw conveyer according to claim 1, characterized in that: The conveying mechanism (2) comprises a frame (201) fixedly arranged above the base (1), a square box (202) transversely mounted above the frame (201), a spiral conveying assembly transversely arranged in the square box (202), a secondary gear (2051) mounted at one end of the spiral conveying assembly, a driving motor (204) arranged on one side of the secondary gear (2051), a main gear (205) arranged on the power end of the driving motor (204) and engaged on one side of the secondary gear (2051), a guide-out material assembly arranged below the square box (202), a telescopic baffle (209) longitudinally arranged on the guide-out material assembly, an electric telescopic rod (2091) arranged on the rear side of the telescopic baffle (209), a corrugated plate limiting frame (2021) transversely mounted on the inner side of the square box (202), a telescopic corrugated plate (211) arranged in the corrugated plate limiting frame (2021) and mounted on the inner side of the square box (202), and a connecting frame (210) arranged above the telescopic corrugated plate (211).

3. The impurity removing device for sludge screw conveyer according to claim 1, characterized in that: The connecting table (309) and the cleaning nozzle (308) are connected through connecting threads.

4. The impurity removing device for sludge screw conveyer according to claim 1, characterized in that: A water pump is mounted in the cleaning water tank (303).

5. The impurity removing device for sludge screw conveyer according to claim 2, characterized in that: The spiral conveying assembly comprises a rotating shaft (203) transversely arranged in the square box (202), and a spiral blade (2031) mounted on the outer surface of the rotating shaft (203).

6. The impurity removing device for sludge screw conveyer according to claim 2, characterized in that: The guide-out material assembly comprises a guide pipe (207) arranged below the square box (202), and a discharge pipe (208) arranged at the lower end of the guide pipe (207).

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