Tensioning device for electrical steel strip processing production line

Abstract

The utility model belongs to the technical field of electrical steel strip processing, and particularly relates to a tensioning device for an electrical steel strip processing production line, which comprises a worktable, a steel strip production furnace is mounted on one side of the top of the worktable, and a limit frame is fixedly connected to one side, far away from the steel strip production furnace, of the top of the worktable. The two sides of the top of the limiting frame are slidably connected with sliding sleeves through sliding rods, and the interiors of the sliding sleeves are slidably connected with discs. The utility model provides a tensioning device used for an electrical steel strip processing production line, and solves the problems that a production line in the prior art is lack of a tensioning mechanism, so that a steel strip is lack of tension in the conveying process, the deformation such as wave shape, curling or warping is easy to occur, the quality and the surface flatness of the steel strip are influenced, and the production efficiency is high. And the problems that an existing production line lacks a mechanism for limiting the steel belt, the steel belt is prone to deviation in the conveying process, and then the conveying stability of the steel belt and the subsequent machining quality are affected are solved.

Description

Technical Field

[0001] This utility model belongs to the field of electrical steel strip processing, specifically a tensioning device used in an electrical steel strip processing production line. Background Technology

[0002] Electrical steel, also known as silicon steel, is a special type of steel with good electromagnetic properties, and is widely used in the manufacture of electrical equipment such as power transformers, generators, and motors.

[0003] Electrical steel strips need to be transported on the production line during processing and production. However, existing production lines lack tensioning mechanisms, resulting in insufficient tension in the steel strips during transport. This can easily lead to deformations such as wavy, curled, or warped shapes, affecting the quality and surface flatness of the steel strips. Furthermore, existing production lines lack mechanisms to limit the movement of the steel strips, causing them to easily deviate during transport. This, in turn, affects the stability of the steel strip transport and the subsequent processing quality. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the main purpose of this utility model is to provide a tensioning device used in an electrical steel strip processing production line.

[0005] The technical solution of this utility model is as follows: a tensioning device used in an electrical steel strip processing production line includes a workbench, a steel strip production furnace installed on one side of the top of the workbench, a limit frame fixedly connected to the side of the top of the workbench away from the steel strip production furnace, sliding sleeves slidably connected to the top two sides of the limit frame via sliding rods, a disc slidably connected inside the sliding sleeve, a sliding plate fixedly connected to the top of the disc extending to the top of the sliding sleeve, a spring provided outside the sliding plate and between the disc and the inner wall of the sliding sleeve, a tensioning roller rotatably connected between the two sliding plates, a first limit plate sleeved on both sides of the outer side of the tensioning roller, and a transmission component and an adjustment component respectively provided on the top of the limit frame.

[0006] In a preferred embodiment, the transmission assembly includes a motor, which is fixedly connected to the top of the limiting frame via a mounting plate. A first synchronous pulley is fixedly connected to the output end of the motor. Threaded rings are rotatably connected to both sides of the inner side of the limiting frame. A second synchronous pulley is fixedly connected to the top of each of the two threaded rings. The first synchronous pulley and the two second synchronous pulleys are respectively connected by two synchronous belts. A ball screw is fixedly connected to the bottom of the sliding sleeve, and the two ball screws are respectively threaded into the interior of the corresponding threaded rings.

[0007] In a preferred embodiment, the adjusting assembly includes a bidirectional lead screw, which is rotatably connected between two slide plates and located above the tensioning roller. Two first limiting plates are respectively threaded to the outer sides of the bidirectional lead screw. A self-locking knob is rotatably connected to the outer side of the slide plate. One end of the bidirectional lead screw extends to the outer side of the slide plate and is fixedly connected to the self-locking knob.

[0008] In a preferred embodiment, a fixing plate is fixedly connected to the outer side of the steel strip production furnace. A second limiting plate is slidably connected to both sides of the top of the fixing plate. Bolts are threadedly connected to the top of the two second limiting plates. Threaded holes are equidistantly opened on the top of the fixing plate. One end of the bolt extends to the bottom of the second limiting plate and is threadedly connected to the threaded hole.

[0009] In a preferred embodiment, the self-locking knob is provided with an anti-slip knurled pattern on its exterior, and a winding roller is rotatably connected to the top of the workbench away from the steel strip production furnace via a fixed frame.

[0010] In a preferred embodiment, the motor is electrically connected to an external controller.

[0011] The beneficial effects of this utility model are as follows:

[0012] This device uses the spring force to drive the tension roller downwards, applying a certain tension to the steel strip and keeping it taut. This prevents wrinkles, creases, or other defects from forming on the steel strip surface due to slack, thus improving the surface quality of the finished steel strip. The tension force can be adjusted at any time. Adjusting the tension force effectively prevents the steel strip from becoming slack due to insufficient tension, which could lead to uneven thickness. Conversely, it avoids excessive local deformation of the steel strip due to excessive tension, which could affect thickness consistency. Appropriate tension adjustment helps ensure uniform steel strip thickness, meeting product quality requirements. Furthermore, the device uses an adjustable-gap first limiting plate to adapt to and limit steel strips of different widths, preventing deviation during transport and improving the stability of the steel strip transmission. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a cross-sectional view of the limiting frame in this utility model;

[0016] Figure 3 This is a cross-sectional view of the sliding sleeve in this utility model;

[0017] Figure 4For the present utility model Figure 1 Enlarged view of point A in the middle;

[0018] Figure 5 For the present utility model Figure 2 Enlarged view of section B in the middle.

[0019] In the diagram: 1. Workbench; 2. Steel strip production furnace; 3. Limiting frame; 4. Sliding sleeve; 5. Disc; 6. Slide plate; 7. Spring; 8. Tensioning roller; 9. First limiting plate; 10. Winding roller; 11. Motor; 12. First synchronous pulley; 13. Threaded ring; 14. Second synchronous pulley; 15. Synchronous belt; 16. Ball screw; 17. Slide rod; 18. Bidirectional screw; 19. Self-locking knob; 20. Fixing plate; 21. Second limiting plate; 22. Bolt; 23. Threaded hole. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Please see Figure 1-5 A tensioning device for an electrical steel strip processing production line includes a workbench 1. A steel strip production furnace 2 is installed on one side of the top of the workbench 1. A limit frame 3 is fixedly connected to the side of the top of the workbench 1 away from the steel strip production furnace 2. Sliding sleeves 4 are slidably connected to both sides of the top of the limit frame 3 via sliding rods 17. A disc 5 is slidably connected inside the sliding sleeve 4. A sliding plate 6 is fixedly connected to the top of the disc 5 extending to the top of the sliding sleeve 4. A spring 7 is provided on the outside of the sliding plate 6 and between the disc 5 and the inner wall of the sliding sleeve 4. A tensioning roller 8 is rotatably connected between the two sliding plates 6. A first limit plate 9 is sleeved on both sides of the outside of the tensioning roller 8. A transmission component and an adjustment component are respectively provided on the top of the limit frame 3.

[0022] Specifically, the transmission assembly includes a motor 11, which is fixedly connected to the top of the limiting frame 3 via a mounting plate. The output end of the motor 11 is fixedly connected to a first synchronous pulley 12. Threaded rings 13 are rotatably connected to both sides of the inside of the limiting frame 3. Second synchronous pulleys 14 are fixedly connected to the top of each of the two threaded rings 13. The first synchronous pulley 12 and the two second synchronous pulleys 14 are respectively connected by two synchronous belts 15. A ball screw 16 is fixedly connected to the bottom of the sliding sleeve 4. The two ball screws 16 are respectively threaded into the inside of the corresponding threaded rings 13. The adjustment assembly includes a bidirectional screw 18, which is rotatably connected between two slide plates 6 and located above the tension roller 8. Two first limiting plates 9 are respectively threaded to the outer sides of the bidirectional screw 18. A self-locking knob 19 is rotatably connected to the outer side of the slide plate 6. One end of the bidirectional screw 18 extends to the outer side of the slide plate 6 and is fixedly connected to the self-locking knob 19.

[0023] Through the above technical solution, the steel strip produced by the steel strip production furnace 2 is first limited by two second limiting plates 21, then the steel strip passes under the tension roller 8, and is then wound by the winding roller 10 and the winding device of the external production line. The springs 7 inside the two sliding sleeves 4 can drive the disc 5 and the slide plate 6 to slide downwards through the elastic force, thereby driving the tension roller 8 downwards through the slide plate 6 to apply a certain tension to the steel strip, keeping it in a taut state. This can prevent wrinkles, creases or other defects from forming on the surface of the steel strip due to slack, thereby improving the surface quality of the finished steel strip. When it is necessary to adjust the tension of the steel strip, the motor 11 is started by the external controller. The output end of the motor 11 drives the first When the first synchronous pulley 12 rotates, it drives the corresponding second synchronous pulley 14 and threaded ring 13 to rotate via two synchronous belts 15. This causes the threaded ring 13 to drive the corresponding ball screw 16 and sliding sleeve 4 to slide under the limit of the slide rod 17 through the threaded connection. When the sliding sleeve 4 slides downward, it can compress the spring 7, thereby increasing the tension of the steel strip. When the sliding sleeve 4 slides upward, it can relieve the compression of the spring 7, thereby reducing the tension of the steel strip. By adjusting the tension, it can effectively avoid the problem that the steel strip may become loose due to insufficient tension, resulting in uneven thickness. At the same time, it can also avoid the problem that excessive tension may cause excessive local deformation of the steel strip, affecting the uniformity of thickness. Regarding the issue of tension, proper adjustment of the tension force helps ensure uniform steel strip thickness, meeting product quality requirements. Furthermore, the first limiting plate 9 outside the tension roller 8 can limit the passing steel strip, preventing deviation during transmission and improving transmission stability. Rotating the self-locking knob 19 drives the bidirectional lead screw 18, which, through a threaded connection, adjusts the spacing of the first limiting plates 9 on both sides under the constraint of the tension roller 8. This allows for adaptation to steel strips of different widths, enhancing the flexibility of the device. The device can also use the spring force 7 to apply downward tension to the steel strip via the tension roller 8, maintaining its tension. This device can prevent wrinkles, creases, or other defects on the steel strip surface caused by slack, thereby improving the surface quality of the finished steel strip. Furthermore, the tension can be adjusted at any time. Adjusting the tension effectively prevents the steel strip from becoming slack due to insufficient tension, which could lead to uneven thickness. Conversely, it avoids excessive local deformation of the steel strip due to excessive tension, which could affect thickness consistency. Appropriate tension adjustment helps ensure uniform steel strip thickness, meeting product quality requirements. Moreover, the device uses an adjustable-gap first limiting plate 9 to adapt to and limit steel strips of different widths, preventing deviation during transmission and improving the stability of the steel strip transmission.

[0024] Specifically, a fixed plate 20 is fixedly connected to one side of the steel strip production furnace 2. A second limiting plate 21 is slidably connected to both sides of the top of the fixed plate 20. Bolts 22 are threadedly connected to the top of the two second limiting plates 21. Threaded holes 23 are equidistantly opened on the top of the fixed plate 20. One end of the bolt 22 extends to the bottom of the second limiting plate 21 and is threadedly connected to the threaded hole 23. The self-locking knob 19 is provided with anti-slip knurling on the outside. A winding roller 10 is rotatably connected to the top of the worktable 1 away from the steel strip production furnace 2 through a fixed frame. The motor 11 is electrically connected to an external controller.

[0025] By using the above technical solution, by loosening the bolt 22 and then adjusting the distance between the two second limit plates 21, steel strips of different widths can be adapted to avoid deviation when the steel strip is transported out of the steel strip production furnace 2. The motor 11 can be quickly controlled by the staff through the external controller.

[0026] In use, the steel strip produced by the steel strip production furnace 2 is first limited by two second limiting plates 21. Then, the steel strip passes under the tension roller 8 and is wound by the winding roller 10 and the winding device of the external production line. The springs 7 inside the two sliding sleeves 4 can drive the disc 5 and the slide plate 6 to slide downwards through the elastic force. This causes the tension roller 8 to apply a certain tension to the steel strip, keeping it taut. This prevents wrinkles, creases, or other defects from forming on the surface of the steel strip due to slack, thereby improving the surface quality of the finished steel strip. The tension of the steel strip needs to be adjusted. During adjustment, the motor 11 is started via an external controller. The output of the motor 11 drives the first synchronous pulley 12 to rotate. The first synchronous pulley 12 then drives the corresponding second synchronous pulley 14 and threaded ring 13 to rotate via two synchronous belts 15. This causes the threaded ring 13 to drive the corresponding ball screw 16 and sliding sleeve 4 to slide under the limit of the slide rod 17 through the threaded connection. When the sliding sleeve 4 slides downward, it can compress the spring 7, thereby increasing the tension on the steel belt. When the sliding sleeve 4 slides upward, it can relieve the compression on the spring 7, thereby reducing the tension on the steel belt. By adjusting the tension, [the following can be achieved]. This effectively prevents the steel strip from becoming loose due to insufficient tension, leading to uneven thickness. Simultaneously, it avoids the problem of excessive local deformation of the steel strip due to excessive tension, affecting thickness consistency. Appropriate tension adjustment helps ensure uniform steel strip thickness, meeting product quality requirements. Furthermore, the first limiting plate 9 outside the tension roller 8 can limit the passing steel strip, preventing deviation during transmission and improving transmission stability. Rotating the self-locking knob 19 drives the bidirectional lead screw 18 to rotate. The bidirectional lead screw 18 can be connected via screw... The connection between the threads causes the first limiting plates 9 on both sides to adjust the spacing under the limit of the tensioning roller 8, thereby adapting to steel strips of different widths and improving the flexibility of the device. The device can use the elastic force of the spring 7 to drive the tensioning roller 8 to apply a certain tension to the steel strip downwards, keeping it in a taut state. This can prevent wrinkles, creases or other defects from appearing on the surface of the steel strip due to slack, thereby improving the surface quality of the finished steel strip. Furthermore, the tension force can be adjusted at any time. By adjusting the tension force, it can effectively prevent the steel strip from becoming slack due to insufficient tension, which could lead to uneven thickness.This also avoids the problem of excessive local deformation of the steel strip due to excessive tension, which could affect the consistency of thickness. Appropriate tension adjustment helps ensure uniform steel strip thickness, meeting product quality requirements. Furthermore, this device, through the adjustable-gap first limiting plate 9, can adapt to and limit steel strips of different widths, preventing deviation during transmission and improving transmission stability. By loosening bolt 22 and adjusting the distance between the two second limiting plates 21, it can adapt to steel strips of different widths, preventing deviation when the steel strip exits the steel strip production furnace 2. An external controller allows for convenient and quick control of the motor 11 by the operator.

[0027] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tensioning device for use in an electrical steel strip processing line comprising a worktable (1), characterised in that, The top side of the workbench (1) is provided with a steel strip production furnace (2), and the top side of the workbench (1) away from the steel strip production furnace (2) is fixedly connected with a limiting frame (3). The top sides of the limiting frame (3) are slidably connected with sliding sleeves (4) through slide rods (17). The interiors of the sliding sleeves (4) are slidably connected with discs (5). The top of the disc (5) extends to the top of the sliding sleeve (4) and is fixedly connected with sliding plates (6). The sliding plates (6) are provided with springs (7) outside and between the disc (5) and the inner wall of the sliding sleeve (4). The sliding plates (6) are rotatably connected with tensioning rollers (8) between the two sliding plates (6). The outer sides of the tensioning rollers (8) are sleeved with first limiting plates (9). The top of the limiting frame (3) is provided with a transmission assembly and an adjusting assembly.

2. A tensioning device for use in an electrical steel strip processing line according to claim 1, characterized in that The transmission assembly comprises a motor (11) fixedly connected to the top of the limiting frame (3) through a mounting plate. The output end of the motor (11) is fixedly connected with a first synchronous wheel (12). The inner sides of the limiting frame (3) are rotatably connected with threaded rings (13). The top of the two threaded rings (13) is fixedly connected with second synchronous wheels (14). The first synchronous wheel (12) and the two second synchronous wheels (14) are drivingly connected through two synchronous belts (15) respectively. The bottom of the sliding sleeve (4) is fixedly connected with ball screws (16). The two ball screws (16) are threadedly connected in the interiors of the corresponding threaded rings (13) respectively.

3. A tensioning device for use in an electrical steel strip processing line according to claim 2, characterized in that The adjusting assembly comprises a bidirectional screw (18) rotatably connected between the two sliding plates (6) and above the tensioning roller (8). The outer sides of the two first limiting plates (9) are threadedly connected to the bidirectional screw (18) respectively. The outer side of the sliding plate (6) is rotatably connected with a self-locking knob (19). One end of the bidirectional screw (18) extends to the outer side of the sliding plate (6) and is fixedly connected with the self-locking knob (19).

4. The tensioning device for use in an electrical steel strip processing line according to claim 3, characterized in that The outer side of the steel strip production furnace (2) is fixedly connected with a fixed plate (20). The top sides of the fixed plate (20) are slidably connected with second limiting plates (21). The top of the two second limiting plates (21) is threadedly connected with bolts (22). The top of the fixed plate (20) is equidistantly provided with threaded holes (23). One end of the bolt (22) extends to the bottom of the second limiting plate (21) and is threadedly connected with the threaded hole (23).

5. The tensioning device for use in an electrical steel strip processing line according to claim 4, characterized in that The outer side of the self-locking knob (19) is provided with an anti-skid knurled pattern. The top side of the workbench (1) away from the steel strip production furnace (2) is rotatably connected with a winding roller (10) through a fixing frame.

6. A tensioning device for use in an electrical steel strip processing line according to claim 5, characterized in that The motor (11) is electrically connected with an external controller. The motor (11) is electrically connected with an external controller.

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