Integrated vehicle-mounted device

Abstract

The utility model discloses an integrated vehicle-mounted device which comprises a vehicle head and a vehicle body, the vehicle head is arranged at the front end of the top of the vehicle body, a vehicle box is further arranged on the vehicle body, a sludge feeding device is arranged on the vehicle body, a water suction pump is arranged on the sludge feeding device, and an automatic medicine soaking machine is arranged at the output end of the sludge feeding device. External sewage is conveyed into the whole machine through the sludge feeding device, then is fully mixed with the sewage through the automatic medicine soaking machine and then fully reacts in the serial screw sludge dewatering machine to form floccule precipitates, when sludge needs to be discharged, the vehicle door is opened, the serial screw sludge dewatering machine slides to the outside of the vehicle box along the sliding rail, and the sludge is discharged. The serial screw sludge dewatering machine is started, sludge in the serial screw sludge dewatering machine is discharged to a designated position, the vehicle-mounted design enables the equipment to be rapidly deployed in different places, the equipment is suitable for projects with large mobility or emergency treatment requirements, special facilities do not need to be additionally built, and the equipment can be directly arrived at the site for operation.

Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, and in particular to an integrated vehicle-mounted device. Background Technology

[0002] To protect the environment, many industrial enterprises need to treat wastewater, which generally produces sludge. Even after mechanical dewatering, the sludge still has a moisture content of 65%-90%, and this sludge basically needs to be transported off-site for treatment and disposal. With increasing attention to environmental issues, the requirements for the off-site treatment and disposal of this sludge are becoming increasingly stringent, and in many cases, further reduction of sludge volume is necessary.

[0003] Existing sludge treatment equipment generally includes basic feeding and discharging mechanical units, which are complex in structure and occupy a large area. They are often transported in sections and meticulously assembled on site, which makes it impossible to quickly deploy the equipment in different locations. They cannot meet the needs of highly mobile projects or emergency treatment, and require the construction of dedicated facilities. They cannot be directly deployed to the site for operation.

[0004] Therefore, it is necessary to provide an integrated vehicle-mounted device to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide an integrated vehicle-mounted device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated vehicle-mounted device, comprising a front end and a body, wherein the front end is located at the top front end of the body, a cargo box is also provided on the body, a sludge feeding device is provided on the body, a water pump is provided on the sludge feeding device, an automatic chemical soaking machine is provided at the output end of the sludge feeding device, the inlet of the automatic chemical soaking machine is connected to the output end of the sludge feeding device through a pipe, a water pump is provided on the side wall of the automatic chemical soaking machine, and the automatic chemical soaking machine is slidably mounted... The system is mounted on a vehicle body, on which a screw conveyor sludge dewatering machine is slidably mounted. The output end of the automatic chemical soaking machine is connected to the inlet of the screw conveyor sludge dewatering machine via a pipe. A water treatment device is installed inside the vehicle body, and the inlet of the water treatment device is connected to the drain outlet of the screw conveyor sludge dewatering machine via a pipe. An electric door is installed at the discharge end of the screw conveyor sludge dewatering machine. A door is installed at the rear of the vehicle body. A control cabinet is installed inside the vehicle body. A monitoring device is installed on the top of the automatic chemical soaking machine. An operation display screen is installed outside the vehicle body.

[0007] As a preferred technical solution of this utility model, the vehicle body is provided with a slide rail, and the lower end of the automatic medicine soaking machine is provided with a sliding mechanism. The sliding mechanism includes rollers and support rods. Multiple support rods are provided and are located at the bottom of the automatic medicine soaking machine. The rollers are located at the bottom of the support rods and slide in cooperation with the slide rail.

[0008] As a preferred technical solution of this utility model, the lower end of the screw conveyor sludge dewatering machine is provided with rollers that cooperate with the slide rail for sliding.

[0009] As a preferred technical solution of this utility model, the bottom of the screw conveyor sludge dewatering machine is also provided with a vibration-resistant mechanism.

[0010] As a preferred technical solution of this utility model, a ventilation mechanism is provided inside the vehicle compartment.

[0011] As a preferred embodiment of this utility model, the operation display screen is a waterproof touch screen, and an external control panel is provided on the operation display screen.

[0012] As a preferred technical solution of this utility model, the pipes of the whole machine adopt quick-install pipe interfaces.

[0013] As a preferred technical solution of this utility model, the automatic medicine soaking machine is provided with an emergency pressure relief valve at the bottom.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The integrated vehicle-mounted device described in this utility model utilizes a sludge feeding device mounted on the vehicle body to transport external sewage into the entire machine. The sludge feeding device employs a sealed design to ensure no leakage of sludge upon entering the treatment unit, maintaining a clean vehicle environment. It also features uniform feeding to guarantee the stability of the treatment process. The sludge is then thoroughly mixed with the sewage through an automatic chemical soaking machine, and subsequently reacts fully within a screw conveyor sludge dewatering machine to form flocculent sediment. Larger particles of waste settle to form sludge, and the upper layer of clear water is then introduced into a water treatment system. The wastewater is further treated by the treatment device and discharged or reused after meeting the emission standards. After the wastewater is dewatered by the screw conveyor sludge dewatering machine, it settles at the bottom. When the sludge needs to be discharged after the wastewater treatment is completed, the door is opened and the screw conveyor sludge dewatering machine slides along the slide rail to the outside of the truck. The electric door at the discharge end of the screw conveyor sludge dewatering machine is opened to discharge the sludge in the screw conveyor sludge dewatering machine to the designated location. The vehicle-mounted design allows the equipment to be quickly deployed in different locations, which is suitable for projects with high mobility or emergency treatment needs. No additional special facilities need to be built. It can be operated directly on site.

[0016] 2. The integrated vehicle-mounted device described in this utility model, by setting a vibration-resistant mechanism at the bottom of the screw conveyor sludge dewatering machine, using high-strength materials and featuring an anti-vibration design, effectively reduces vibration and impact during operation, extends equipment life, and ensures stable operation. Automation and intelligence are achieved through a control cabinet equipped with a PLC control system or intelligent control platform, enabling automated operation, real-time monitoring, and remote management. It features an adaptive processing mode that automatically adjusts processing parameters according to sludge properties, reducing the workload of operators. Simultaneously, through remote wireless control, equipped with wireless remote control or smartphone connectivity, operators can control the equipment's start, stop, and parameter adjustments from a safe distance using a remote control or mobile app, improving safety and flexibility. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a front view of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the material discharge state of this utility model;

[0021] Figure 4 This is a schematic diagram of the installation positions of the external components of this utility model.

[0022] In the diagram: 1. Truck front; 2. Truck body; 3. Truck box; 4. Sludge feeding device; 5. Automatic chemical soaking machine; 6. Monitoring equipment; 7. Control cabinet; 8. Screw sludge dewatering machine; 9. Water treatment device; 10. Truck door; 11. Slide rail; 12. Sliding mechanism; 13. Vibration-resistant mechanism; 14. Ventilation mechanism; 15. Operation display screen; 16. Quick-install pipe interface; 17. External control panel; 18. Emergency pressure relief valve. Detailed Implementation

[0023] The embodiments of this utility model will now be described with reference to the accompanying drawings. In this process, to ensure clarity and convenience, we may exaggerate the width of lines or the size of constituent elements in the drawings.

[0024] Furthermore, the terms used below are defined based on the functions of this utility model and may vary depending on the user's or operator's intent or convention. Therefore, these terms are defined based on the entire contents of this specification.

[0025] like Figures 1 to 4As shown, an integrated vehicle-mounted device includes a front end 1 and a body 2. The front end 1 is located at the top front of the body 2 and is used to drive the body 2. A cargo box 3 is also provided on the body 2. A sludge feeding device 4 is provided on the body 2. The sludge feeding device 4 adopts a sealed design to ensure that the sludge does not leak when entering the treatment unit, maintaining the cleanliness of the vehicle environment. It also has a uniform feeding function to ensure the stability of the treatment process. A water pump is provided on the sludge feeding device 4 to ensure that external sewage is continuously pumped into the sludge feeding device 4. An automatic chemical soaking machine 5 is provided at the output end of the sludge feeding device 4. The inlet is connected to the output end of the sludge feeding device 4 via a pipe. A slide rail 11 is installed on the vehicle body 2. A sliding mechanism 12 is installed at the lower end of the automatic chemical treatment machine 5. The sliding mechanism 12 includes rollers and support rods. Multiple support rods are installed at the bottom of the automatic chemical treatment machine 5. The rollers are located at the bottom of the support rods and slide in cooperation with the slide rail 11. A water pump is installed on the side wall of the automatic chemical treatment machine 5 to ensure that the wastewater in the sludge feeding device 4 is pumped into the automatic chemical treatment machine 5 for treatment. An emergency pressure relief valve 18 is installed at the bottom of the automatic chemical treatment machine 5. Through emergency discharge and safety protection design, the entire machine can withstand system... In case of system malfunction or excessively high liquid level, the system can be emptied and automatically shut down to ensure operational safety. A screw conveyor sludge dewatering machine 8 is slidably mounted on the vehicle body 2. Rollers at the lower end of the screw conveyor sludge dewatering machine 8 cooperate with a slide rail 11 for sliding. The output end of the automatic chemical soaking machine 5 is connected to the inlet of the screw conveyor sludge dewatering machine 8 via a pipe. Wastewater after adding chemical solution flows into the screw conveyor sludge dewatering machine 8 through the output end of the automatic chemical soaking machine 5. The wastewater and chemical solution react fully within the screw conveyor sludge dewatering machine 8 to form flocculent sediment. Larger particles of waste settle to form sludge. A water treatment device 9 is installed inside the vehicle body 3. The inlet of the water treatment device 9... The outlet is connected to the drain outlet of the screw conveyor sludge dewatering machine 8 through a pipe. After sedimentation in the screw conveyor sludge dewatering machine 8, the clear water on the top layer is transported to the water treatment device 9 through a pipe for further treatment. After reaching the discharge standard, it is discharged or reused. The sewage settles at the bottom after being dewatered by the screw conveyor sludge dewatering machine 8. The discharge end of the screw conveyor sludge dewatering machine 8 is equipped with an electric door, and the rear of the vehicle body 3 is equipped with a door 10. The bottom of the screw conveyor sludge dewatering machine 8 is also equipped with a vibration-resistant mechanism 13. The vibration-resistant mechanism 13 is made of high-strength materials and has an anti-vibration design, which effectively reduces the vibration and impact of the equipment during operation, extends the service life of the equipment, and ensures stable operation.

[0026] The vehicle body 3 is equipped with a control cabinet 7, which enables automation and intelligence. The control cabinet 7 is equipped with a PLC control system or intelligent control platform to achieve automated operation, real-time monitoring and remote management. It has an adaptive processing mode, which can automatically adjust the processing parameters according to the properties of the sludge, reducing the workload of operators. At the same time, it is equipped with wireless remote control or smartphone connection function, and operators can control the equipment to start, stop and adjust parameters from a safe distance through remote control or mobile app, which improves safety and flexibility. The automatic chemical soaking machine 5 is equipped with a monitoring device 6 on its top. The monitoring device 6 uses a high-definition camera to monitor the key components and processing flow of the equipment. The video signal can be transmitted in real time to the external display screen or remote device, so that operators can check the dewatering process at any time and ensure the normal operation of the system.

[0027] The vehicle body 3 is equipped with a ventilation mechanism 14, which is energy-saving and environmentally friendly. Within the enclosed vehicle space, the device is equipped with an energy-efficient ventilation system to ensure that the equipment does not generate excessively high temperatures during operation and to effectively expel odorous gases, maintaining a clean operating environment. An operation display screen 15 is installed on the outside of the vehicle body 3. This waterproof touchscreen displays the equipment's operating status, key parameters (such as sludge moisture content, pressure, and temperature), and alarm information, allowing on-site operators to monitor the equipment's status in real time and quickly adjust operating parameters. An external control panel 17 is installed on the operation display screen 15, featuring one-button start, stop, and mode switching functions. Operation is simple and intuitive. The panel is designed to be waterproof and dustproof to withstand harsh weather conditions in outdoor environments. An emergency stop button is also installed outside the vehicle for one-button power-off shutdown in emergencies, ensuring operator safety. During equipment operation, the control system has a safety lock function to prevent unauthorized personnel from operating the equipment, protecting its normal operation and safety.

[0028] The entire machine's piping uses quick-installation pipe interfaces 16, and is made of materials with strong sealing performance and corrosion resistance, which facilitates connection to sludge sources, filtrate discharge, etc., improving on-site installation efficiency and reducing the risk of leakage.

[0029] The specific implementation method is as follows: A sludge feeding device 4 is installed on the vehicle body 2 to transport external sewage into the machine. The sludge feeding device 4 adopts a sealed design to ensure that the sludge does not leak when entering the treatment unit, maintaining the cleanliness of the vehicle environment. It also has a uniform feeding function to ensure the stability of the treatment process. Then, the sludge is thoroughly mixed with the sewage by an automatic chemical soaking machine 5, and then fully reacted in the screw conveyor sludge dewatering machine 8 to form flocculent sediment. Larger particles of waste settle to form sludge. The upper layer of clear water is fed into a water treatment device 9 for further treatment, and discharged or reused after meeting discharge standards. The sewage, after dewatering by the screw conveyor sludge dewatering machine 8, settles at the bottom. When sludge needs to be discharged after sewage treatment, the vehicle door 10 is opened, and the screw conveyor sludge dewatering machine 8 slides along the slide rail 11 to the outside of the vehicle body 3. The electric door at the discharge end of the screw conveyor sludge dewatering machine 8 is opened, and the sludge inside the screw conveyor sludge dewatering machine 8 is discharged to a designated location. A vibration-resistant mechanism 13 is installed at the bottom of the screw conveyor sludge dewatering machine 8. It is made of high-strength materials and has an anti-vibration design, which effectively reduces the vibration and impact of the equipment during operation, extends the service life of the equipment and ensures stable operation. Automation and intelligence are achieved through the control cabinet 7. The control cabinet 7 is equipped with a PLC control system or intelligent control platform to realize automated operation, real-time monitoring and remote management. It has an adaptive processing mode, which can automatically adjust the processing parameters according to the sludge properties, reducing the workload of operators. At the same time, through remote wireless control, it is equipped with wireless remote control or smartphone connection function. Operators can control the equipment to start, stop, and adjust parameters from a safe distance through remote control or mobile app, which improves safety and flexibility. The vehicle-mounted design allows the equipment to be quickly deployed in different locations, which is suitable for projects with high mobility or emergency treatment needs. No additional special facilities need to be built. It can be directly deployed to the site for operation.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An integrated vehicle-mounted device, comprising a vehicle head (1) and a vehicle body (2), the vehicle head (1) being arranged at the top front end of the vehicle body (2), and a vehicle cabin (3) being further arranged on the vehicle body (2), characterized in that: The vehicle body (2) is provided with a sludge feeding device (4), the sludge feeding device (4) is provided with a water pump, the output end of the sludge feeding device (4) is provided with an automatic medicine mixing machine (5), the inlet of the automatic medicine mixing machine (5) is communicated with the output end of the sludge feeding device (4) through a pipeline, the sidewall of the automatic medicine mixing machine (5) is provided with a water pump, the automatic medicine mixing machine (5) is slidably arranged on the vehicle body (2), the vehicle body (2) is slidably provided with a string screw sludge dewatering machine (8), the output end of the automatic medicine mixing machine (5) is communicated with the inlet of the string screw sludge dewatering machine (8) through a pipeline, the water treatment device (9) is arranged in the vehicle box (3), the inlet of the water treatment device (9) is communicated with the drain port of the string screw sludge dewatering machine (8) through a pipeline, the discharge end of the string screw sludge dewatering machine (8) is provided with an electric door, the bottom of the string screw sludge dewatering machine (8) is further provided with a shock resistant mechanism (13), the tail of the vehicle box (3) is provided with a door (10), the control cabinet (7) is arranged in the vehicle box (3), the ventilation mechanism (14) is arranged in the vehicle box (3), the monitoring equipment (6) is arranged on the top of the automatic medicine mixing machine (5), and the operation display screen (15) is arranged outside the vehicle box (3).

2. The integrated in-vehicle device of claim 1, wherein: The vehicle body (2) is provided with a slide rail (11), the lower end of the automatic medicine mixing machine (5) is provided with a sliding mechanism (12), the sliding mechanism (12) comprises a roller and a supporting rod, a plurality of supporting rods are arranged at the bottom of the automatic medicine mixing machine (5), and the roller is arranged at the bottom of the supporting rod.

3. The integrated in-vehicle device of claim 1, wherein: The lower end of the string screw sludge dewatering machine (8) is provided with a roller and a slide rail (11) for sliding cooperation.

4. The integrated in-vehicle device of claim 1, wherein: The operation display screen (15) is a waterproof touch screen, and the operation display screen (15) is provided with an external control panel (17).

5. The integrated in-vehicle device of claim 1, wherein: The pipeline of the whole machine adopts a quick mounting type pipeline connector (16).

6. The integrated in-vehicle device of claim 1, wherein: The bottom of the automatic medicine mixing machine (5) is provided with an emergency pressure relief valve.

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