Integrated forming equipment for hollow glass

Abstract

The utility model relates to the technical field of hollow glass, and discloses a hollow glass integrated forming device which comprises a bearing plate, the top of the bearing plate is provided with a fixing assembly and an auxiliary assembly, and the auxiliary assembly is located on the side face of the fixing assembly. Through cooperative use of the fixing frame, the limiting plate, the protective pad, the infrared emitter and the infrared receiver, accurate positioning of hollow glass in the machining process is achieved, the machining precision and stability are remarkably improved, the fixing frame serves as a supporting structure, the stability of the whole equipment is ensured, and the machining efficiency is improved. A hydraulic telescopic rod can adjust the position of a limiting plate according to actual requirements, it is ensured that the limiting plate accurately reaches a preset position, the limiting plate and a protective pad work cooperatively, displacement of the hollow glass in the machining process is prevented, the protective effect is achieved, damage caused by collision is avoided, and due to the arrangement of an infrared emitter and a receiver, the machining precision is improved. And a worker can easily recognize the quality problem of the hollow glass, so that the practicability of the equipment is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of insulating glass technology, specifically to an integrated molding equipment for insulating glass. Background Technology

[0002] Insulating glass is a glass product made by effectively supporting and evenly separating two or more panes of glass and sealing them around the perimeter, so that a dry gas space is formed between the glass layers. Insulating glass consists of two or more panes of glass, which are separated from each other by high-strength sealant and aluminum spacers containing desiccant, forming a dry space. It is a new type of building material with good heat insulation, sound insulation, aesthetics and practicality, and can reduce the self-weight of buildings.

[0003] Existing technologies, such as Chinese utility model patent with announcement number CN222250498U, disclose an integrated molding device for insulating glass. Through the elastic deformation of the second springs inserted into one end of the outer wall of the four first positioning rods and the positioning of the four second limiting blocks, the four positioning seats drive the two positioning shafts and the two cleaning brushes to make stable contact with the outer wall of the glass, and the cleaning brushes act stably relative to the glass, thereby increasing the cleaning efficiency of the glass.

[0004] However, this device still has some shortcomings in its use:

[0005] 1. This equipment relies solely on the positioning frame to position the insulating glass unit, which still poses certain safety risks. If the positioning frame becomes loose or damaged, it may cause instability in the position of the insulating glass, which will not only affect the operation process and product quality, but also make it impossible to inspect the insulating glass. In addition, relying solely on the positioning frame for positioning cannot completely ensure the stability and safety of the insulating glass during processing.

[0006] 2. The equipment is not ideal for cleaning the interior of insulated glass unit casings, and manual intervention may be required during the cleaning process. This not only increases labor intensity but also reduces cleaning efficiency. Therefore, how to solve these challenges and improve the efficiency of cleaning the interior of insulated glass unit casings has become a current technical problem to be solved. Utility Model Content

[0007] The purpose of this invention is to provide an integrated molding device for insulating glass units, addressing the safety risks inherent in the aforementioned background technology where the device relies solely on a positioning frame for internal positioning of the insulating glass unit. If the positioning frame becomes loose or damaged, it may cause instability in the position of the insulating glass unit, affecting not only the operational process and product quality but also hindering inspection. Furthermore, relying solely on the positioning frame cannot fully guarantee the stability and safety of the insulating glass unit during processing. The device is also inefficient for cleaning the interior of the insulating glass unit, potentially requiring manual intervention, which increases labor intensity and reduces cleaning efficiency. Therefore, addressing these challenges and improving the efficiency of cleaning the interior of the insulating glass unit has become a key technical problem.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] An integrated molding device for insulating glass includes a support plate, on the top of which a fixing component and an auxiliary component are respectively provided, and the auxiliary component is located on the side of the fixing component.

[0010] The fixing assembly includes a fixing frame fixedly connected to the top of the support plate. The fixing frame has a mounting hole on its side, and a hydraulic telescopic rod is fixedly connected in the mounting hole. A limit plate is fixedly connected to the end of the telescopic part of the hydraulic telescopic rod. An infrared transmitter and a protective pad are fixedly connected to the side of the fixing frame respectively. The protective pad is located in the middle of the side of the fixing frame. A positioning frame is provided on the side of the fixing frame, and an infrared receiver is fixedly connected to the side of the positioning frame. The infrared receiver and the infrared transmitter are positioned opposite each other and are electrically connected.

[0011] As a preferred embodiment of this utility model, the auxiliary component includes a hinged seat fixedly connected to the top of the support plate, the bottom of the positioning frame is hinged to the hinged seat, a first fixed seat is fixedly connected to the side of the positioning frame, a second fixed seat is fixedly connected to the top of the support plate, and a first electric telescopic rod is hinged between the first fixed seat and the second fixed seat.

[0012] As a preferred embodiment of this utility model, a second electric telescopic rod is fixedly connected to the side of the positioning frame, and a guide plate is fixedly connected to the end of the telescopic part of the second electric telescopic rod. A positioning groove is provided on the side of the guide plate, and a telescopic cylinder is installed in the positioning groove.

[0013] As a preferred embodiment of this utility model, the output end of the telescopic cylinder is fixedly connected to a mounting base, and a cleaning pad is fixedly connected to the side of the mounting base.

[0014] As a preferred embodiment of this utility model, two protective frames are fixedly connected to the top of the support plate, and the two protective frames are located on both sides of the fixed frame.

[0015] As a preferred embodiment of this utility model, a push rod is hinged to the end of the bearing plate, and a fixing ring is fixedly connected to the top of the push rod.

[0016] As a preferred embodiment of this utility model, the end of the bearing plate is fixedly connected with a connecting buckle, and the connecting buckle is positioned opposite to the push rod.

[0017] As a preferred embodiment of this utility model, the bottom of the support plate is movably connected to four casters, and the four casters are respectively located at the bottom corners of the support plate.

[0018] As a preferred embodiment of this utility model, the fixing frame and the positioning frame are positioned opposite each other, and the outer surfaces of the fixing frame and the positioning frame are coated with an anti-corrosion solution.

[0019] As a preferred embodiment of this utility model, the limiting plate is L-shaped, and a sponge pad is fixedly connected to the outer surface of the limiting plate.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. This utility model, through the coordinated use of a fixed frame, hydraulic telescopic rod, limiting plate, protective pad, infrared transmitter, and infrared receiver, achieves precise positioning of the insulating glass during processing, significantly improving processing accuracy and stability. The fixed frame, as a supporting structure, ensures the overall stability of the equipment. The hydraulic telescopic rod can adjust the position of the limiting plate according to actual needs, ensuring it accurately reaches the predetermined position. The coordinated work of the limiting plate and protective pad not only prevents displacement of the insulating glass during processing but also provides protection against damage caused by collisions. Furthermore, the configuration of the infrared transmitter and receiver allows workers to easily identify quality problems with the insulating glass, thereby enhancing the practicality of the equipment.

[0022] 2. This utility model achieves an innovative automatic cleaning function before and after the processing of insulating glass by using a positioning frame, a hinged seat, a second electric telescopic rod, a telescopic cylinder, and a cleaning pad in combination, significantly improving production efficiency and product quality. The positioning frame, as the basic support of the cleaning device, ensures the stability of the cleaning process; the ingenious design of the hinged seat allows the positioning frame to flexibly adjust its angle to adapt to insulating glass of various shapes and sizes; the second electric telescopic rod and the telescopic cylinder adjust the position and force of the cleaning pad according to actual needs, ensuring the uniformity and thoroughness of the cleaning effect. Thanks to the first electric telescopic rod hinged between the first and second fixed seats, the adjustment of the positioning frame becomes more convenient. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the fixing component structure of this utility model;

[0025] Figure 3 This is a side view of the positioning frame structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the side structure of the guide plate of this utility model;

[0027] Figure 5 This is a schematic diagram of the top structure of the support plate of this utility model.

[0028] In the diagram: 1. Bearing plate; 2. Fixing assembly; 201. Fixing frame; 202. Mounting hole; 203. Hydraulic telescopic rod; 204. Limiting plate; 205. Infrared transmitter; 206. Protective pad; 207. Infrared receiver; 3. Auxiliary assembly; 301. Positioning frame; 302. Hinge seat; 303. First electric telescopic rod; 304. First fixing seat; 305. Second fixing seat; 306. Second electric telescopic rod; 307. Guide plate; 308. Positioning groove; 309. Telescopic cylinder; 310. Mounting seat; 311. Cleaning pad; 4. Protective frame; 5. Push rod; 6. Fixing ring; 7. Caster wheel; 8. Connecting buckle. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0030] For examples, please refer to Figures 1-5 This utility model provides a technical solution:

[0031] An integrated molding device for insulating glass includes a support plate 1. A fixing component 2 and an auxiliary component 3 are respectively arranged on the top of the support plate 1. The auxiliary component 3 is located on the side of the fixing component 2. The fixing component 2 includes a fixing frame 201 fixedly connected to the top of the support plate 1. The side of the fixing frame 201 has a mounting hole 202. A hydraulic telescopic rod 203 is fixedly connected in the mounting hole 202. A limit plate 204 is fixedly connected to the end of the telescopic part of the hydraulic telescopic rod 203. An infrared emitter 205 and a protective pad 206 are fixedly connected to the side of the fixing frame 201. The protective pad 206 is located in the middle of the side of the fixing frame 201. A positioning frame 301 is arranged on the side of the fixing frame 201. An infrared receiver 207 is fixedly connected to the side of the positioning frame 301. The infrared receiver 207 and the infrared emitter 205 are opposite to each other and are electrically connected. The limit plate 204 is L-shaped and a sponge pad is fixedly connected to the outer surface of the limit plate 204.

[0032] The combination of the limiting plate 204 and the protective pad 206 not only prevents the insulated glass from shifting during processing, but also plays a protective role, avoiding damage caused by collisions. The infrared transmitter 205 and the infrared receiver 207 make it easier for staff to understand the quality problems of the insulated glass.

[0033] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the auxiliary component 3 includes a hinge seat 302 fixedly connected to the top of the support plate 1, a positioning frame 301 hinged to the bottom of the hinge seat 302, a first fixed seat 304 fixedly connected to the side of the positioning frame 301, a second fixed seat 305 fixedly connected to the top of the support plate 1, a first electric telescopic rod 303 hinged between the first fixed seat 304 and the second fixed seat 305, a second electric telescopic rod 306 fixedly connected to the side of the positioning frame 301, a guide plate 307 fixedly connected to the end of the telescopic part of the second electric telescopic rod 306, a positioning groove 308 provided on the side of the guide plate 307, a telescopic cylinder 309 installed in the positioning groove 308, and the telescopic cylinder 309... A mounting base 310 is fixedly connected to the end of the bearing plate 1. A cleaning pad 311 is fixedly connected to the side of the mounting base 310. Two protective frames 4 are fixedly connected to the top of the bearing plate 1. The two protective frames 4 are located on both sides of the fixed frame 201. A push rod 5 is hinged to the end of the bearing plate 1. A fixing ring 6 is fixedly connected to the top of the push rod 5. A connecting buckle 8 is fixedly connected to the end of the bearing plate 1. The connecting buckle 8 is opposite to the push rod 5. Four casters 7 are movably connected to the bottom of the bearing plate 1. The four casters 7 are located at the bottom corners of the bearing plate 1. The fixed frame 201 and the positioning frame 301 are opposite to each other. The outer surfaces of the fixed frame 201 and the positioning frame 301 are coated with an anti-corrosion solution.

[0034] The second electric telescopic rod 306 and the telescopic cylinder 309 adjust the position and force of the cleaning pad 311 according to actual needs to ensure that the cleaning effect is uniform and thorough. Since the first electric telescopic rod 303 is hinged between the first fixed seat 304 and the second fixed seat 305, it is convenient to adjust the positioning frame 301.

[0035] The workflow of this utility model is as follows: When using the integrated molding equipment for insulating glass designed in this scheme, first check whether the device is working properly. Then, move the equipment to a suitable working area using the casters 7, and then fix the casters 7 inside the housing. Place the insulating glass on the side of the fixed frame 201 and fix it using the limiting plate 204. The fixed frame 201 serves as a support structure, ensuring the stability of the overall equipment. The hydraulic telescopic rod 203 adjusts the position of the limiting plate 204 according to actual needs, ensuring that it can accurately reach the predetermined position. The cooperation between the limiting plate 204 and the protective pad 206 not only prevents the insulating glass from shifting during processing but also provides protection, avoiding damage caused by collisions. In addition, the infrared transmitter 205 and the infrared receiver 20... The design of 7 facilitates staff understanding of the quality issues of insulating glass, improving practicality. The positioning frame 301 serves as the basic support for the cleaning device, ensuring stability during the cleaning process. The design of the hinge seat 302 allows the positioning frame 301 to flexibly adjust its angle to adapt to insulating glass of different shapes and sizes. The second electric telescopic rod 306 and the telescopic cylinder 309 adjust the position and force of the cleaning pad 311 according to actual needs, ensuring uniform and thorough cleaning. Since the first electric telescopic rod 303 is hinged between the first fixed seat 304 and the second fixed seat 305, it is convenient to adjust the positioning frame 301. The cooperation of the push rod 5 and the fixing ring 6 makes it easy for staff to push it away. The connecting buckle 8 facilitates the connection of the carrier plate 1 with other tools, improving convenience.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated forming apparatus for hollow glass, comprising a carrier plate (1), characterized in that: The top of the bearing plate (1) is respectively provided with a fixed assembly (2) and an auxiliary assembly (3), and the auxiliary assembly (3) is located on the side of the fixed assembly (2); The fixed assembly (2) comprises a fixed frame (201) fixedly connected to the top of the bearing plate (1), a mounting hole (202) is formed in the side of the fixed frame (201), a hydraulic telescopic rod (203) is fixedly connected in the mounting hole (202), a limiting plate (204) is fixedly connected to the end of the telescopic part of the hydraulic telescopic rod (203), an infrared emitter (205) and a protective pad (206) are respectively fixedly connected to the side of the fixed frame (201), the protective pad (206) is located at the middle position of the side of the fixed frame (201), a positioning frame (301) is arranged on the side of the fixed frame (201), an infrared receiver (207) is fixedly connected to the side of the positioning frame (301), the infrared receiver (207) and the infrared emitter (205) are opposite to each other, and the infrared receiver (207) and the infrared emitter (205) are electrically connected.

2. The apparatus according to claim 1, wherein The auxiliary assembly (3) comprises a hinged seat (302) fixedly connected to the top of the bearing plate (1), the bottom of the positioning frame (301) is hinged to the hinged seat (302), a first fixed seat (304) is fixedly connected to the side of the positioning frame (301), a second fixed seat (305) is fixedly connected to the top of the bearing plate (1), and a first electric telescopic rod (303) is hinged between the first fixed seat (304) and the second fixed seat (305).

3. The apparatus according to claim 2, wherein A second electric telescopic rod (306) is fixedly connected to the side of the positioning frame (301), a guide plate (307) is fixedly connected to the end of the telescopic part of the second electric telescopic rod (306), a positioning groove (308) is formed in the side of the guide plate (307), and a telescopic air cylinder (309) is mounted in the positioning groove (308).

4. The apparatus according to claim 3, wherein An installation seat (310) is fixedly connected to the output end of the telescopic air cylinder (309), and a cleaning pad (311) is fixedly connected to the side of the installation seat (310).

5. The apparatus according to claim 1, wherein The top of the bearing plate (1) is respectively fixedly connected with two protective frames (4), and the two protective frames (4) are respectively located on the two sides of the fixed frame (201).

6. The apparatus according to claim 1, wherein The end of the bearing plate (1) is hinged with a push rod (5), and the top of the push rod (5) is fixedly connected with a fixed ring (6).

7. The apparatus according to claim 1, wherein The end of the bearing plate (1) is fixedly connected with a connecting buckle (8), and the connecting buckle (8) is opposite to the push rod (5).

8. The apparatus according to claim 1, wherein The bottom of the bearing plate (1) is movably connected with four universal wheels (7), and the four universal wheels (7) are respectively located at the bottom corners of the bearing plate (1).

9. The apparatus according to claim 1, wherein The fixed frame (201) and the positioning frame (301) are opposite to each other, and the outer surfaces of the fixed frame (201) and the positioning frame (301) are coated with an anticorrosive solution.

10. The apparatus for integrated forming of a hollow glass according to claim 1, wherein The limiting plate (204) is L-shaped, and a sponge pad is fixedly connected to the outer surface of the limiting plate (204).

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