Rapid cooling and forming device for handmade soap

By designing a rapid cooling and molding device for handmade soap, which utilizes fans and air ducts to accelerate drying, and combines a placement plate and scraper to correct the surface, the problem of long drying time in handmade soap production is solved, thereby improving production efficiency and molding quality.

CN223974059UActive Publication Date: 2026-03-06倪商羽
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The existing handmade soap making process has a long drying time, which affects production efficiency and is easily affected by environmental temperature and humidity, leading to problems such as cracking, deformation or mold growth in the soap.

Method used

A rapid cooling and molding device for handmade soap is used, including a support frame, a drying unit, and a storage unit. It uses a fan and air supply duct to accelerate airflow, and combines a placement plate and a scraper to correct the surface of the soap block, thereby shortening the drying time and improving the molding quality.

Benefits of technology

By accelerating the drying process, the drying time of handmade soaps is shortened, production efficiency is improved, cracking and mold growth are avoided, and the molding quality and aesthetics are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a handmade soap rapid cooling forming device, and relates to the technical field of handmade soap preparation, the handmade soap rapid cooling forming device comprises a support frame, the top position of which is provided with a drying unit; the storage unit is located under the drying unit and provides corresponding support through a supporting frame; a mold is mounted in the storage unit, and the drying unit can shorten the drying time of the handmade soap. The drying unit is mounted right above the storage unit, and the air flowing speed is increased through the drying unit, so that the time required for drying the handmade soap can be shortened; and after the handmade soap is formed, through the cooperation between the placing plate and the scraper, the correction of the bulges on the surface of the soap block can be completed, so that the handmade soap is more attractive.
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Description

Technical Field

[0001] This invention relates to the field of handmade soap preparation, and in particular to a device for rapid cooling and molding of handmade soap. Background Technology

[0002] As a natural and environmentally friendly personal care product, handmade soap typically involves key steps in its production process, such as saponification, molding, and drying. In the traditional production process, the soap body needs to undergo a long drying stage after molding to remove moisture, increase hardness, and stabilize its shape.

[0003] Currently, the drying of handmade soaps mainly relies on natural air drying or simple indoor ventilation and sun drying, and the drying cycle is generally long. The specific time is significantly affected by the ambient temperature and humidity. For example, in areas with high humidity or during the rainy season, the drying time of the soap may be further extended, resulting in low production efficiency, increased storage costs, and even problems such as cracking, deformation, or surface mold caused by uneven drying. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is that the existing handmade soap preparation process requires a long drying time, which affects production efficiency.

[0005] The above-mentioned technical problems are solved by the following technical solution: The present invention proposes a rapid cooling and molding device for handmade soap, which includes a support frame and a drying unit installed at the top position;

[0006] A storage unit is located directly below the drying unit and is supported by the support frame.

[0007] The storage unit is equipped with a mold, and the drying unit can shorten the drying time of handmade soap.

[0008] In a preferred embodiment of the handmade soap rapid cooling and molding device of the present invention: the storage unit includes a fixed sleeve, a reinforcing plate arranged horizontally along the side wall of the fixed sleeve, and a crossbar connected to the reinforcing plate;

[0009] The mold is adapted to the fixed sleeve.

[0010] In a preferred embodiment of the handmade soap rapid cooling and molding apparatus of the present invention: the crossbar includes a notch formed on its surface;

[0011] The axis of the notch is aligned with the vertical direction, and its inner wall is a conical surface with a diameter that changes continuously along the axial direction from the top to the bottom.

[0012] The outer wall of the mold abuts against the notch, and the mold gradually inserts into the inside of the fixing sleeve, and engages with the fixing sleeve through the inner wall of the notch.

[0013] In a preferred embodiment of the handmade soap rapid cooling and molding device of the present invention: the drying unit includes a fan and an air supply duct disposed at the bottom of the fan for supplying air;

[0014] The bottom of the air supply duct extends above the fixing sleeve.

[0015] In a preferred embodiment of the handmade soap rapid cooling and molding device of the present invention: the air supply pipe has a tapered structure, and its radial direction gradually decreases as it extends toward the fixed sleeve, thereby increasing the flow rate.

[0016] In a preferred embodiment of the handmade soap rapid cooling and molding device of the present invention: a notch is provided on one side of the fixing sleeve, and a placement plate is provided along the notch;

[0017] The placement plate is symmetrically provided with sliders on both sides;

[0018] The reinforcing plate has grooves on both sides of the notch in the fixing sleeve;

[0019] The slider is adapted to the groove.

[0020] In a preferred embodiment of the handmade soap rapid cooling and molding device of the present invention: a scraper is installed at the bottom of the cross frame;

[0021] The placement plate is adapted to the fixing sleeve, and the movement trajectory of the placement plate intersects with the position of the scraper.

[0022] In a preferred embodiment of the handmade soap rapid cooling and molding device of the present invention: the placement plate can be separated from the reinforcing plate, thereby facilitating the removal of the soap block.

[0023] The beneficial effects of this invention are as follows: a drying unit is installed directly above the storage unit, which speeds up the airflow and thus shortens the drying time required for handmade soap; after the handmade soap is formed, the surface protrusions of the soap block can be corrected by the cooperation between the placement plate and the scraper, thereby making the handmade soap more beautiful. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments of the present invention will be briefly described below. Obviously, the drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention. Wherein:

[0025] Figure 1 A three-dimensional structural schematic diagram of the cooling forming device is shown;

[0026] Figure 2Shows a partial sectional view of the support frame;

[0027] Figure 3 Shows a front view of the cooling and forming device;

[0028] Figure 4 Shows a schematic structural view of the storage unit. Detailed implementation manners

[0029] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below in conjunction with the detailed implementation manners and the drawings.

[0030] The terms used in the present invention are those general terms that are currently widely used in the art in consideration of the functions of the present invention. However, these terms may change according to the intentions of those of ordinary skill in the art, precedents, or new technologies in the art. In addition, specific terms may be selected by the applicant, and in this case, their detailed meanings will be described in the detailed description of the present invention. Therefore, the terms used in the specification should not be understood as simple names, but based on the meanings of the terms and the overall description of the present invention.

[0031] Referring to Figure 1 and Figure 4 , this embodiment provides a rapid cooling and forming device for handmade soap, including a support frame 1, on the top position of which a drying unit 2 is installed; a storage unit 3, which is located directly below the drying unit 2 and is provided with corresponding support by the support frame 1; a mold 4 is installed inside the storage unit 3, and the drying unit 2 can shorten the drying time of the handmade soap.

[0032] In this embodiment, the support frame 1 is composed of an inner and outer closed frame, presenting an overall "hui" - shaped geometric layout; thus, the overall structure can be made more stable. The drying unit 2 is installed at the positioning position of the support frame 1, and the support frame 1 can support the drying unit 2, thereby ensuring that the drying unit 2 is suspended at the top of the support frame 1.

[0033] It should be noted that the positions of the storage unit 3 and the drying unit 2 correspond to each other. The drying unit 2 is located directly above the storage unit 3, and the wind blown out by the drying unit 2 can directly blow to the position of the mold 4 arranged inside the storage unit 3. Thus, it can accelerate the drying of the handmade soap and quickly achieve the forming of the handmade soap.

[0034] As an optional embodiment, the storage unit 3 includes a fixed sleeve 31, a reinforcing plate 32 arranged horizontally along the side wall of the fixed sleeve 31, and a cross - frame 33 connected to the reinforcing plate 32; the mold 4 is adapted to the fixed sleeve 31.

[0035] In this embodiment, the fixing sleeve 31 is adapted to the mold 4, and the mold 4 after casting is placed inside the fixing sleeve 31; a reinforcing plate 32 is welded and fixed to the outer wall of the fixing sleeve 31, and the reinforcing plate 32 provides corresponding support for the cross frame 33, so that the cross frame 33 is located on one side of the fixing sleeve 31.

[0036] It should be noted that mold 4 is made of transparent rubber. After the handmade soap is formed, it can be broken open by deforming mold 4, so that the handmade soap in mold 4 can be successfully demolded.

[0037] Furthermore, the mold 4 is placed in the fixed sleeve 31 position, so that the drying unit 2 continuously dries the mold 4, which can shorten the cooling and molding time of the handmade soap.

[0038] In one embodiment provided in this application, the crossbar 33 includes a notch 331 formed on its surface; the axis of the notch 331 is consistent with the vertical direction, its inner wall is a conical surface, and its diameter changes continuously along the axial direction from the top end to the bottom end; the outer wall of the mold 4 abuts against the notch 331, the mold 4 gradually inserts into the inside of the fixing sleeve 31, and is locked in place by the inner wall of the notch 331 and the fixing sleeve 31.

[0039] In this embodiment, the notch 331 corresponds to the fixed sleeve 31, and the axis of the notch 331 coincides with that of the fixed sleeve 31. The inner diameter of the notch 331 gradually decreases from top to bottom along the vertical direction. When the mold 4 is stuck between the fixed sleeve 31 and the notch 331, it can gradually contact the position of the notch 331 through the deformation of the outer wall of the mold 4, thereby fixing the mold 4 between the notch 331 and the fixed sleeve 31.

[0040] It should be noted that the mold 4 is clamped and fixed between the notch 331 and the fixing sleeve 31, ensuring that the mold 4 can be stably installed inside the support frame 1; thereby effectively preventing the soap liquid in the mold 4 from being accidentally spilled by the staff.

[0041] refer to Figure 2 and Figure 4 In some embodiments, the drying unit 2 includes a fan 21 and an air supply duct 22 disposed at the bottom of the fan 21 for supplying air; the bottom of the air supply duct 22 extends above the fixing sleeve 31.

[0042] In this embodiment, the fan 21 is installed at the top of the support frame 1, and the support frame 1 has corresponding ventilation holes at the position of the fan 21; the ventilation holes facilitate the fan 21 to blow air into the mold 4.

[0043] It should be noted that the bottom of the blower 21 is connected to an air supply duct 22. The air supply duct 22 can deliver the air more accurately to the position above the mold 4, thereby ensuring that the air can be accurately delivered to the top of the mold 4 and quickly completing the drying of the handmade soap.

[0044] Furthermore, a heating plate is installed above the ventilation duct of the blower 21; the air blown by the blower 21 towards the mold 4 is heated by the heating plate to form hot air, which can further shorten the molding time of the handmade soap.

[0045] As an optional embodiment, the air supply duct 22 has a tapered structure, with its radial direction gradually decreasing towards the fixed sleeve 31, thereby increasing the flow velocity.

[0046] In this embodiment, the air supply duct 22 is located at the air outlet of the blower 21, and the air supply duct 22 has a conical structure. The inner diameter of the air supply duct 22 gradually decreases from top to bottom in the vertical direction. When the blower 21 is blowing air, the flowing air flows through the air supply duct 22 to the position above the mold 4. Then, when passing through the smaller channel at the bottom of the air supply duct 22, the speed of gas flow can be accelerated, thereby further shortening the molding time of the handmade soap.

[0047] In one embodiment provided in this application, a notch is provided on one side of the fixing sleeve 31, and a placement plate 34 is provided along the notch; sliders 341 are symmetrically arranged on both sides of the placement plate 34; a groove 321 is provided on both sides of the notch of the fixing sleeve 31 along the reinforcing plate 32; the sliders 341 are adapted to the grooves 321.

[0048] In this embodiment, the shape of the placement plate 34 is adapted to the shape of the mold 4, so that the molded handmade soap can be placed upside down inside the placement plate 34; the slider 341 is adapted to the slide groove 321, and when there is handmade soap inside the placement plate 34, the placement plate 34 can be pushed to move, and the sharp part provided at the bottom of the crossbar 33 can be used to quickly cut the handmade soap, thereby effectively cleaning the uneven parts on the surface of the handmade soap.

[0049] In one embodiment provided in this application, a scraper 35 is installed at the bottom of a crossbeam 33; a placement plate 34 is adapted to a fixing sleeve 31, and the movement trajectory of the placement plate 34 intersects with the position of the scraper 35.

[0050] In this embodiment, a scraper 35 is installed at the bottom of the cross frame 33. The scraper 35 is installed at the bottom of the cross frame 33 by bolt connection. The position of the scraper 35 is intersected with the movement trajectory of the placement plate 34. When the placement plate 34 is pushed to move along the track of the slide 321, the handmade soap placed inside the placement plate 34 will pass under the scraper 35, and then the scraper 35 will complete the repair of the uneven surface of the handmade soap.

[0051] In some embodiments, the placement plate 34 is separable from the reinforcing plate 32, thereby facilitating the removal of the soap bar.

[0052] It should be noted that there is a certain gap between the size of the placement plate 34 and the handmade soap, which can effectively facilitate the staff to take out the handmade soap; and the placement plate 34 can be separated from the reinforcing plate 32 to facilitate the cleaning out of the handmade soap waste after cutting.

[0053] During use, the staff places the mold 4 in the fixed sleeve 31. The mold 4 can be clamped and fixed by the cooperation between the notch 331 and the fixed sleeve 31. Then, the fan 21 is turned on to blow air quickly to the position above the mold 4, which can further shorten the molding time of the handmade soap. After the handmade soap is molded, the mold 4 is taken out from the fixed sleeve 31. Then, the handmade soap is removed from the mold 4 and placed on the placement plate 34. The placement plate 34 is then pushed to move, and then the scraper 35 is used to clean up the uneven parts of the surface of the handmade soap, thus completing the finishing of the handmade soap.

[0054] Finally, it should be noted that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways as long as they do not depart from the scope of the present invention.

Claims

1. A hand soap quick cooling forming device, characterized by: The utility model relates to a hand soap quick cooling forming device, including, Support frame (1), its top position is equipped with drying unit (2); Storage unit (3) is located just below drying unit (2), and corresponding support is provided by support frame (1); Mold (4) is installed in storage unit (3).

2. The hand soap quick cooling forming device according to claim 1, wherein: The storage unit (3) comprises a fixed sleeve (31), a reinforcing plate (32) arranged horizontally along the sidewall of the fixed sleeve (31), and a crossbar (33) connected to the reinforcing plate (32); The mold (4) is adapted to the fixed sleeve (31).

3. The hand soap quick cooling forming device according to claim 2, wherein: The crossbar (33) comprises a notch (331) formed on the surface thereof; The axis of the notch (331) is consistent with the vertical direction, and the inner wall thereof is a conical surface with a diameter continuously changing along the axial direction from the top end to the bottom end; The outer wall of the mold (4) abuts against the notch (331), the mold (4) is gradually clamped into the fixed sleeve (31), and is clamped and fixed by the inner wall of the notch (331) and the fixed sleeve (31).

4. The hand soap quick cooling forming device according to claim 2 or 3, wherein: The drying unit (2) comprises a fan (21) and an air supply pipeline (22) arranged at the bottom of the fan (21) for air supply; The bottom of the air supply pipeline (22) extends above the fixed sleeve (31).

5. The hand soap quick cooling forming device according to claim 4, wherein: The air supply pipeline (22) is a tapered pipe structure, and the diameter thereof gradually decreases in the direction close to the fixed sleeve (31), thereby increasing the flow speed.

6. The hand soap quick cooling forming device according to claim 3 or 5, wherein: The fixed sleeve (31) is provided with a notch on one side thereof, and a placement plate (34) is arranged at the notch position; The placement plate (34) is symmetrically provided with a sliding block (341) on both sides thereof; The reinforcing plate (32) is provided with a sliding groove (321) on both sides of the notch of the fixed sleeve (31); The sliding block (341) is adapted to the sliding groove (321).

7. The hand soap quick cooling forming device according to claim 6, wherein: The bottom of the crossbar (33) is provided with a scraper (35); The placement plate (34) is adapted to the fixed sleeve (31), and the motion track of the placement plate (34) intersects the position of the scraper (35).

8. The hand soap quick cooling forming device according to claim 7, wherein: The placement plate (34) can be separated from the reinforcing plate (32), thereby facilitating the removal of soap blocks.