Humidifier for disc bale plucker

By designing the humidification mechanism of the humidifier for the disc cotton grabber, and using an electric motor to drive the gear to rotate the movable plate, the problems of cumbersome nozzle maintenance and uneven humidification are solved. This enables quick disassembly of the atomizing nozzle and adjustment of the water mist range, improving the ease of operation and applicability.

CN223974273UActive Publication Date: 2026-03-06ZAOYANG YUNLU TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The fixed installation of the spray pipes and atomizing nozzles of the humidifier in the existing disc cotton grabbers makes maintenance cumbersome, and the humidification is uneven, making it difficult to adjust the water mist spray range according to needs.

Method used

A humidification mechanism including a circular tube, a partition, a movable plate, a motor, and gears was designed. The motor drives the gears to rotate the circular tube and the movable plate, enabling quick disassembly and installation of the atomizing nozzle. The water mist spray range can be adjusted by the size difference of the movable plate.

Benefits of technology

It enables rapid maintenance of the atomizing nozzles and flexible adjustment of the water mist spray range, improving convenience and applicability, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of spinning, and discloses a humidifier for a disc bale plucker, which comprises the disc bale plucker, a humidifying mechanism and a water pump, a humidifying mechanism and a water pump are arranged on the disc bale plucker, and the water pump is connected with the humidifying mechanism; the humidifying mechanism comprises a first round pipe, a second round pipe, a partition plate, a movable plate, a gear ring, a motor, a gear, a rotating shaft and a reinforcing plate, the first round pipe is rotationally connected to the disc bale plucker, the second round pipe is fixedly connected to one end of the first round pipe, the partition plate is movably connected into the second round pipe, and a water pipe is connected to one end of the partition plate in a sealed mode. The utility model has the following advantages and effects: through the cooperation of all the parts, the effect that the atomization nozzle can be conveniently and quickly maintained by a person can be realized, the effect that the sprayed water mist can be properly adjusted according to the requirements of a user can also be realized, the convenience is improved, and the application range is widened.
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Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to a humidifier for a disc cotton grabber. Background Technology

[0002] A cotton picker is a device that opens, sorts, and removes impurities from cotton (fiber) rolls sent from the previous process or oily cotton (chemical fiber) layers supplied by cotton boxes. It can turn all the curled and lumpy cotton loops into basically straight single fibers. In this process, it removes broken seeds, impurities, and short fibers overflowing from the cleaning process. Then, it integrates cotton slivers of a certain specification and stores them in cotton cylinders. A disc cotton picker needs to be used in conjunction with a humidifier.

[0003] Existing humidifiers have a narrow spray range, are prone to uneven humidification, and have difficulty controlling the degree of humidification. The cotton inside the disc is overly wet, while the cotton outside the disc is not sufficiently moist. To address these issues, application number 202322921848.5 discloses a humidifier with a large spray range for a disc cotton grabber. This humidifier includes a humidification box containing a driven rotating shaft. A disc cotton grabber is mounted on the upper end of the shaft, and an electric slide rail is mounted on the bottom of the disc cotton grabber. An electric slider slides on the electric slide rail. An adjustable spray assembly includes a spray pipe mounted on the electric slider. A rotating shaft rotates inside the spray pipe, and a rotating rod is fixedly connected to one end of the rotating shaft. The rotating rod has multiple limiting grooves, and a horizontal plate is fixed to one end of the spray pipe. A limiting mechanism for fixing the rotating rod is provided on the horizontal plate.

[0004] However, a thorough reading of the aforementioned patent documents reveals the following shortcomings: During use, since both the spray pipe and the atomizing nozzle are fixed, maintenance or replacement of the spray pipe and the atomizing nozzle requires manual disassembly of the fixing bolts and disassembly of the entire unit. This process is cumbersome, time-consuming, and labor-intensive, significantly reducing the convenience of maintenance for the spray pipe and the atomizing nozzle, and there is room for improvement. Utility Model Content

[0005] The purpose of this invention is to provide a humidifier for a disc cotton grabber, which not only allows for quick maintenance of the atomizing nozzle but also enables appropriate adjustment of the sprayed water mist according to the user's needs.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a humidifier for a disc cotton grabber, comprising a cotton stacking platform for the disc cotton grabber, a humidification mechanism and a water pump;

[0007] The cotton stacking platform is equipped with a humidification mechanism and a water pump, and the water pump is connected to the humidification mechanism;

[0008] The humidification mechanism includes a first circular tube, a second circular tube, a partition, a movable plate, a gear ring, a motor, gears, a rotating shaft, and a reinforcing plate. The first circular tube is rotatably connected to the cotton stacking platform. One end of the first circular tube is fixedly connected to the second circular tube. The partition is movably connected inside the second circular tube. One end of the partition is sealed to a water pipe. One end of the water pipe passes through the first and second circular tubes and is sealed to one end of the water pump. Through the cooperative design between the second circular tube, the partition, and the movable plate, it not only facilitates quick maintenance of the atomizing nozzle but also allows for appropriate adjustment of the sprayed water mist according to user needs, improving convenience and applicability. Moreover, the structure is simple and more practical.

[0009] A further feature of this invention is that the second circular tube has multiple mounting grooves, and movable plates are sealed and installed in the multiple mounting grooves. Each of the multiple movable plates is adapted to the multiple mounting grooves to facilitate the installation of the movable plates.

[0010] A further feature of this invention is that the movable plate has multiple through holes, each of which is sealed with an atomizing nozzle. Each atomizing nozzle corresponds to the cotton stacking platform. Water is diverted through the multiple through holes to the multiple atomizing nozzles and then sprayed out through the multiple atomizing nozzles.

[0011] A further feature of this invention is that the atomizing nozzles installed on the multiple movable plates have different specifications, and each of the multiple movable plates has a handle at one end to facilitate the installation and removal of the movable plates by the workers.

[0012] A further feature of this invention is that the partition plate has a groove, and the plurality of through holes correspond to the groove, so that water can enter the plurality of through holes.

[0013] A further feature of this invention is that: a cavity is provided on the partition plate, one end of the water pipe extends into the cavity, a drain outlet is provided on the partition plate, and the drain outlet is connected to the cavity and the groove, so that water can enter between the groove and the corresponding movable plate.

[0014] A further feature of this invention is that a toothed ring is fixedly fitted onto the first circular tube, and a motor is fixedly installed on the cotton stacking platform. A gear is fixedly connected to the output end of the motor, and the gear meshes with the toothed ring. Driven by the motor, the corresponding movable plate is disengaged from the groove. Then, by the action of the handle on the movable plate, the movable plate is pulled out from the corresponding mounting groove on the second circular tube, thereby achieving the effect of quick disassembly of the movable plate and the atomizing nozzle. Conversely, it can achieve the effect of quick installation of the movable plate and the atomizing nozzle.

[0015] A further feature of this invention is that: one end of the second round tube is rotatably connected to a rotating shaft, one end of the rotating shaft is fixedly connected to the partition plate, a reinforcing plate is fixedly connected to the rotating shaft, and the reinforcing plate is fixedly connected to the cotton stacking platform to improve stability.

[0016] A further feature of this invention is that: a sealing gasket is provided on the partition plate, the sealing gasket is tightly fitted to the round tube, and a sealing gasket is provided on each of the multiple movable plates, the multiple sealing gaskets being tightly fitted to the round tube, thereby improving the sealing performance.

[0017] A further feature of this invention is that a first sealing bearing is fixedly sleeved on the rotating shaft, the outer wall of the first sealing bearing is fixedly connected to the second round tube, and a second sealing bearing is fixedly sleeved on the water pipe, the outer wall of the second sealing bearing is fixedly connected to the second round tube, thereby further improving the sealing performance.

[0018] The beneficial effects of this utility model are:

[0019] (1) The present invention proposes a humidifier for a disc cotton grabber, which is driven by the motor to rotate the gear and transmit the transmission to the gear ring. The gear ring drives the second round tube through the first round tube to select a certain angle, and one of the multiple movable plates corresponds to the groove. Since the atomizing nozzles installed on the multiple movable plates are of different specifications, the size of the sprayed water mist can be adjusted.

[0020] (2) The humidifier for a disc cotton grabber proposed in this utility model uses the motor to drive the corresponding movable plate to disengage from the groove, and then uses the handle on the movable plate to pull the movable plate out from the corresponding mounting groove on the second round tube, thereby achieving the effect of quick disassembly of the movable plate and the atomizing nozzle; conversely, it can achieve the effect of quick installation of the movable plate and the atomizing nozzle. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a three-dimensional structural diagram of a humidifier for a disc-type cotton grabber proposed in this utility model;

[0023] Figure 2This is a schematic diagram of the humidification mechanism of a humidifier for a disc cotton grabber proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of the two circular tubes of a humidifier for a disc cotton grabber proposed in this utility model;

[0025] Figure 4 A schematic diagram of the structure of the partition, groove, cavity, and drain outlet;

[0026] Figure 5 This is a structural diagram of the movable plate, through holes, atomizing nozzle, and handle.

[0027] In the diagram: 1. Disc cotton grabber; 2. Humidification mechanism; 3. Water pump; 4. Water pipe; 21. Circular pipe one; 22. Circular pipe two; 23. Partition plate; 24. Movable plate; 25. Gear ring; 26. Electric motor; 27. Gear; 28. Rotating shaft; 29. ​​Reinforcing plate; 231. Groove; 232. Cavity; 233. Drain outlet; 241. Through hole; 242. Atomizing nozzle; 243. Handle. Detailed Implementation

[0028] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Reference Figure 1-5 A humidifier for a disc cotton grabber includes a cotton stacking platform 1 for the disc cotton grabber, a humidification mechanism 2, and a water pump 3.

[0031] The cotton stacking platform 1 is equipped with a humidification mechanism 2 and a water pump 3, and the water pump 3 is connected to the humidification mechanism 2. The disc cotton grabber includes a cotton stacking platform 1, a rotating column, a movable arm, etc. The disc cotton grabber can flatten the cotton and make it evenly stacked. After the cotton in the cotton stacking platform is sucked away, the rotating shaft moves along the transmission screw under the action of the second drive motor so as to continuously suck up the cotton. The specific structure and working principle of the disc cotton grabber can be referred to the literature with application number: 201920354858.6. This is the prior art and will not be described in detail.

[0032] The humidification mechanism 2 includes a first round tube 21, a second round tube 22, a partition 23, a movable plate 24, a gear ring 25, a motor 26, a gear 27, a rotating shaft 28, and a reinforcing plate 29. The first round tube 21 is rotatably connected to the cotton stacking platform 1. One end of the first round tube 21 is fixedly connected to the second round tube 22. The partition 23 is movably connected inside the second round tube 22. One end of the partition 23 is sealed and connected to a water pipe 4. One end of the water pipe 4 passes through the first round tube 21 and the second round tube 22 and is sealed and connected to one end of the water pump 3. The other end of the water pump 3 is provided with an external pipe. A sealed bearing 1 is fixedly fitted on the external pipe. A flexible hose is fixedly fitted on the sealed bearing 1. One end of the flexible hose is connected to a water source. Through the cooperative design between the second round tube 22, the partition 23, and the movable plate 24, it is possible not only to facilitate quick maintenance of the atomizing nozzle 242 by personnel, but also to adjust the sprayed water mist appropriately according to the user's needs, thereby improving convenience and applicability. Moreover, the structure is simple and the practicality is higher.

[0033] In this method, the circular tube 22 has multiple mounting slots, and movable plates 24 are sealed and installed in the multiple mounting slots. The multiple movable plates 24 are adapted to the multiple mounting slots to facilitate the installation of the movable plates 24. The movable plates 24 have multiple through holes 241, and atomizing nozzles 242 are sealed and connected in the multiple through holes 241. The multiple atomizing nozzles 242 are corresponding to the cotton stacking platform 1. Water is diverted to the multiple atomizing nozzles 242 through the multiple through holes 241 and sprayed out through the multiple atomizing nozzles 242.

[0034] In this method, the atomizing nozzles 242 installed on the multiple movable plates 24 are of different specifications, and each of the multiple movable plates 24 is provided with a handle 243 at one end to facilitate the disassembly and assembly of the movable plates 24 by the staff.

[0035] In this method, the partition plate 23 has a groove 231 and multiple through holes 241 corresponding to the groove 231, which facilitates water to enter the multiple through holes 241. The partition plate 23 has a cavity 232, one end of the water pipe 4 extends into the cavity 232, and the partition plate 23 has a drain outlet 233, which is connected to the cavity 232 and the groove 231, which facilitates water to enter between the groove 231 and the corresponding movable plate 24.

[0036] In this method, a toothed ring 25 is fixedly sleeved on the first round tube 21, and a motor 26 is fixedly installed on the cotton stacking platform 1. A gear 27 is fixedly connected to the output end of the motor 26. The gear 27 meshes with the toothed ring 25. Driven by the motor 26, the corresponding movable plate 24 is disengaged from the groove 231. Then, by the action of the handle 243 on the movable plate 24, the movable plate 24 is pulled out from the corresponding mounting groove on the second round tube 22, thereby achieving the effect of quick disassembly of the movable plate 24 and the atomizing nozzle 242; conversely, the effect of quick installation of the movable plate 24 and the atomizing nozzle 242 can be achieved.

[0037] In this method, one end of the circular tube 22 is rotatably connected to a rotating shaft 28, one end of the rotating shaft 28 is fixedly connected to a partition plate 23, a reinforcing plate 29 is fixedly connected to the rotating shaft 28, and the reinforcing plate 29 is fixedly connected to the cotton stacking platform 1 to improve stability.

[0038] In this method, a sealing gasket is provided on the partition plate 23, and the sealing gasket is tightly fitted with the round tube 22. Multiple movable plates 24 are provided with sealing gaskets 2, and multiple sealing gaskets 2 are tightly fitted with the round tube 22 to improve the sealing performance. A sealing bearing 1 is fixedly sleeved on the rotating shaft 28, and the outer wall of the sealing bearing 1 is fixedly connected to the round tube 22. A sealing bearing 2 is fixedly sleeved on the water pipe 4, and the outer wall of the sealing bearing 2 is fixedly connected to the round tube 22 to further improve the sealing performance.

[0039] Working principle: During use, water is pumped by water pump 3 through water pipe 4 to the cavity 232 on partition 23, and discharged through drain outlet 233 to the groove 231 between the groove 231 and the corresponding movable plate 24. Then, it is diverted to multiple atomizing nozzles 242 through multiple through holes 241 and sprayed out through multiple atomizing nozzles 242, thereby achieving the effect of humidifying the cotton in the cotton stacking platform 1.

[0040] When it is necessary to switch the size of the sprayed water mist, the gear 27 is rotated by the motor 26 and drives the gear ring 25. The gear ring 25 drives the round tube 22 through the first round tube 21 to select a certain angle, and one of the multiple movable plates 24 corresponds to the groove 231. Since the atomizing nozzles 242 installed on the multiple movable plates 24 are of different specifications, the size of the sprayed water mist can be adjusted.

[0041] When maintenance of the atomizing nozzle 242 is required, the corresponding movable plate 24 is first disengaged from the groove 231 by the drive of the motor 26. Then, the movable plate 24 is pulled out from the corresponding mounting groove on the round tube 22 by the action of the handle 243 on the movable plate 24, thereby achieving the effect of quick disassembly of the movable plate 24 and the atomizing nozzle 242; conversely, the movable plate 24 and the atomizing nozzle 242 can be quickly installed.

[0042] The technological advancements of this invention compared to existing technologies are as follows: through the cooperation of various components, it not only enables personnel to quickly maintain the atomizing nozzle 242, but also allows for appropriate adjustment of the sprayed water mist according to user needs, thus improving convenience and applicability. Moreover, it has a simple structure and higher practicality.

Claims

1. A humidifier for a disc bale plucker, characterized in that, The application relates to a cotton stacking table (1), a humidifying mechanism (2) and a water pump (3) for a disc cotton picker. The humidifying mechanism (2) and the water pump (3) are arranged on the cotton stacking table (1), and the water pump (3) is connected with the humidifying mechanism (2). The humidifying mechanism (2) comprises a first circular pipe (21), a second circular pipe (22), a partition plate (23), a movable plate (24), a gear ring (25), a motor (26), a gear (27), a rotating shaft (28) and a reinforcing plate (29), the first circular pipe (21) is rotatably connected to the cotton stacking table (1), one end of the first circular pipe (21) is fixedly connected with the second circular pipe (22), the partition plate (23) is movably connected in the second circular pipe (22), one end of the partition plate (23) is sealingly connected with a water pipe (4), and one end of the water pipe (4) penetrates through the first circular pipe (21) and the second circular pipe (22) and is sealingly connected with one end of the water pump (3).

2. A humidifier for a disc picker as claimed in claim 1, characterized in that: A plurality of mounting grooves are formed in the second circular pipe (22), a plurality of movable plates (24) are sealingly arranged in the mounting grooves, and the mounting grooves are matched with the movable plates (24).

3. A humidifier for a disc picker as claimed in claim 2, characterised in that: A plurality of through holes (241) are formed in the movable plates (24), a plurality of atomizing nozzles (242) are sealingly arranged in the through holes (241), and the atomizing nozzles (242) are matched with the cotton stacking table (1).

4. A humidifier for a disc picker as claimed in claim 3, characterised in that: The atomizing nozzles (242) arranged on the movable plates (24) are of different specifications, and one end of each of the movable plates (24) is provided with a handle (243).

5. A humidifier for a disc picker as claimed in claim 3, characterised in that: A groove (231) is formed in the partition plate (23), and the through holes (241) are matched with the groove (231).

6. A humidifier for a disc picker as claimed in claim 5, characterised in that: A cavity (232) is formed in the partition plate (23), one end of the water pipe (4) extends into the cavity (232), a water outlet (233) is formed in the partition plate (23), and the water outlet (233) is connected with the cavity (232) and the groove (231).

7. A humidifier for a disc picker as claimed in claim 1, characterized in that: A gear ring (25) is fixedly arranged on the first circular pipe (21), a motor (26) is fixedly arranged on the cotton stacking table (1), an output end of the motor (26) is fixedly connected with a gear (27), and the gear (27) is meshedly connected with the gear ring (25).

8. A humidifier for a disc picker as claimed in claim 1, characterized in that: One end of the second circular pipe (22) is rotatably connected with a rotating shaft (28), one end of the rotating shaft (28) is fixedly connected with the partition plate (23), the rotating shaft (28) is fixedly connected with a reinforcing plate (29), and the reinforcing plate (29) is fixedly connected with the cotton stacking table (1).

9. A humidifier for a disc picker as claimed in claim 1, characterized in that: A sealing gasket I is arranged on the partition plate (23) and tightly abuts against the second circular pipe (22), a sealing gasket II is arranged on each of the movable plates (24) and tightly abuts against the second circular pipe (22).

10. A humidifier for a disc picker as claimed in claim 8, characterised in that: A sealing bearing I is fixedly arranged on the rotating shaft (28), an outer wall of the sealing bearing I is fixedly connected with the second circular pipe (22), a sealing bearing II is fixedly arranged on the water pipe (4), and an outer wall of the sealing bearing II is fixedly connected with the second circular pipe (22).

Citation Information

Patent Citations

  • Disc plucker

    CN209685967U

  • A humidifier with a large spraying range for a disc plucking machine

    CN221052058U