Precise metal card clothing wrapping machine structure

By introducing pressing and cleaning components into the metal card cloth wrapping machine, the problems of tight card cloth adhesion and surface cleaning are solved, thereby improving the wrapping quality and combing effect.

CN223974283UActive Publication Date: 2026-03-06TIANCHANG TIANLI HYDRAULIC MACHINERY CO LTD
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Patent Information

Application Number
CN202520593452.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-06
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

In existing metal card cloth wrapping machines, the card cloth may not be able to adhere tightly to the roller surface during the wrapping process, resulting in reduced density, affected flatness, and accumulation of contaminants that affect the combing quality.

Method used

The design incorporates a clamping component and a cleaning component. The clamping component ensures that the needle cloth fits tightly against the roller, while the cleaning component removes surface impurities, improving the quality of the roll.

Benefits of technology

The design of the compression and cleaning components improves the density and flatness of the card cloth, enhancing the combing effect and the cleanliness of the material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of precise metal card clothing wrapping machines, and discloses a precise metal card clothing wrapping machine structure which comprises a frame body assembly, a fixing assembly, a cutting assembly, a winding assembly, a pressing assembly and a cleaning assembly, the fixing assembly is installed at the front end of the upper portion of the frame body assembly, the cutting assembly is installed above the frame body assembly, and the winding assembly is installed above the pressing assembly. The winding assemblies are symmetrically distributed and installed at the rear end of the upper portion of the frame assembly, the pressing assembly is installed above the winding assemblies, and the cleaning assembly is installed on the outer side of the upper portion of the frame assembly. The pressing assembly is arranged, it can be guaranteed that card clothing is tightly attached to the surface of the roller, gaps between layers of the card clothing are reduced, wrapping is more compact, the density and flatness of the card clothing can be improved, the carding effect can be improved, in the carding process, the compact card clothing can better grab and card fibers, and the carding efficiency is improved. And the carded fiber strips are more uniform and smooth.
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Description

Technical Field

[0001] This utility model relates to the technical field of precision metal needle cloth wrapping machine, and more specifically to a structure of a precision metal needle cloth wrapping machine. Background Technology

[0002] A precision metal needle cloth wrapping machine structure: When the needle cloth enters the wrapping assembly via the upper fabric frame, the motor drives the rollers to rotate, and the needle cloth wraps around it. Simultaneously, the roller speed, needle cloth conveying speed, and tension are controlled by an electronic control system to ensure a tight and uniform wrap. Once wrapping is complete, the machine stops and cuts the material, completing one wrapping cycle.

[0003] During the wrapping process, the card cloth may not adhere tightly to the roller surface, resulting in large gaps between the card cloth layers. This reduces the density of the wrapped card cloth and affects its flatness, significantly reducing the carding effect. Furthermore, impurities on the card cloth surface may alter the coefficient of friction between the card cloth and the fibers, making the carding effect unstable. In addition, the accumulation of contaminants may cause unevenness on the card cloth surface, further affecting the carding quality.

[0004] Therefore, in order to solve the above problems, this application provides a structure for a precision metal needle cloth wrapping machine. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a precision metal needle cloth wrapping machine structure to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a precision metal needle cloth wrapping machine structure, including a frame assembly, a fixing assembly, a cutting assembly, a winding assembly, a pressing assembly, and a cleaning assembly, wherein the fixing assembly is installed at the upper front end of the frame assembly, the cutting assembly is installed above the frame assembly, the winding assemblies are symmetrically distributed and installed at the upper rear end of the frame assembly, the pressing assembly is installed above the winding assembly, and the cleaning assembly is installed on the upper outer side of the frame assembly.

[0007] Preferably, the frame assembly includes a frame plate and a base, wherein the base is matrix-distributed and fixedly installed on the bottom of the frame plate.

[0008] Preferably, the fixing assembly includes a drawer plate, a handle, a first L-shaped post, a second L-shaped post, and a needle cloth, wherein the drawer plate is movably engaged above the frame plate, the handle is fixedly installed on the side wall of the drawer plate, one end of the first L-shaped post is fixedly installed above the drawer plate, the other end of the first L-shaped post is movably engaged with the second L-shaped post, the other end of the second L-shaped post is fixedly installed above the frame plate, and the needle cloth is movably engaged on the outer wall of the second L-shaped post.

[0009] Preferably, the cutting assembly includes a U-shaped frame rod, a lifting air pump, an upper cutting blade, and a lower cutting blade. The U-shaped frame rod is fixedly installed above the frame plate, the lifting air pump is fixedly installed above the U-shaped frame rod, the output end of the lifting air pump movably passes through the U-shaped frame rod, the output end of the lifting air pump is fixedly connected to the top of the upper cutting blade, and the lower cutting blade is fixedly installed above the frame plate. The cutting assembly facilitates the cutting of materials after the wrapping work is completed.

[0010] Preferably, the winding assembly includes side plates, a sliding plate, a first drive motor, a transmission rod, a roller, a roller shutter, and a controller. The side plates are matrix-distributed and fixedly installed above the frame. The sliding plate is movably engaged with the top of the frame. One side plate is fixedly installed above the sliding plate. The first drive motor is fixedly installed on the outer wall of the side plate, and its output end movably penetrates the side plate. The transmission rod and roller are symmetrically distributed. One end of the transmission rod is movably engaged with the output end of the first drive motor, and the other end is movably sleeved with the inner wall of the side plate. The roller engages with the roller shutter. The controller is fixedly installed on the other side plate. This winding assembly facilitates the device's winding operation of the required material.

[0011] Preferably, the clamping assembly includes an L-shaped fixing plate, slots, pins, and a U-shaped pressure plate. The L-shaped fixing plates are symmetrically distributed and fixedly installed on the side wall of the roller shutter. The U-shaped pressure plate is movably engaged inside the L-shaped fixing plate. Slots are provided in a matrix distribution on the outer walls of both the U-shaped pressure plate and the L-shaped fixing plate. The pins movably pass through the slots through the L-shaped fixing plate and the U-shaped pressure plate. The clamping assembly facilitates the device in fixing the front end of the material to be rolled.

[0012] Preferably, the cleaning assembly includes a side plate, a fixing rod, a second drive motor, and fan blades. The side plate is fixedly installed on the outer side of one end of the frame plate, one end of the fixing rod is fixedly installed on the inner wall of the side plate, and the other end of the fixing rod is fixedly installed on the outer wall of the second drive motor. A ring-shaped fan blade is fixedly installed on the output end of the second drive motor. The cleaning assembly facilitates the cleaning of impurities on the material surface during the wrapping operation.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] This invention, by incorporating a pressing component, helps ensure that the card cloth adheres tightly to the roller surface, reducing the gaps between card cloth layers and making the roll more compact. This improves the density and flatness of the card cloth, which in turn enhances the combing effect. During the combing process, the tightly packed card cloth can better grasp and comb the fibers, resulting in more uniform and smooth fiber strips after combing.

[0015] This invention, by incorporating a cleaning component, effectively ensures the cleanliness of the card cloth surface, enabling the card cloth to fully perform its combing function and improve combing quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.

[0018] Figure 3 For the present utility model Figure 2 Schematic diagram of structure A in the middle.

[0019] Figure 4 For the present utility model Figure 2 Schematic diagram of structure B in the middle.

[0020] Figure 5 For the present utility model Figure 2 Schematic diagram of the C-structure.

[0021] The attached diagram is labeled as follows: 1. Frame assembly; 101. Frame plate; 102. Base; 2. Fixing assembly; 201. Drawer; 202. Handle; 203. First L-shaped post; 204. Second L-shaped post; 205. Needle cloth; 3. Cutting assembly; 301. U-shaped frame rod; 302. Lifting air pump; 303. Upper cutting blade; 304. Lower cutting blade; 4. Winding assembly; 401. Side plate; 402. Slide plate; 403. First drive motor; 404. Transmission rod; 405. Roller; 406. Roller blind; 407. Controller; 5. Pressing assembly; 501. L-shaped fixing plate; 502. Slot; 503. Pin; 504. U-shaped pressure plate; 6. Cleaning assembly; 601. Side plate; 602. Fixing rod; 603. Second drive motor; 604. Fan blade. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The precision metal needle cloth wrapping machine involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Reference Figure 1-5This utility model provides a precision metal needle cloth wrapping machine structure, including a frame assembly 1, a fixing assembly 2, a cutting assembly 3, a winding assembly 4, a pressing assembly 5, and a cleaning assembly 6. The fixing assembly 2 is installed at the upper front end of the frame assembly 1, the cutting assembly 3 is installed above the frame assembly 1, the winding assembly 4 is symmetrically distributed and installed at the upper rear end of the frame assembly 1, the pressing assembly 5 is installed above the winding assembly 4, and the cleaning assembly 6 is installed on the upper outer side of the frame assembly 1.

[0024] The frame assembly 1 includes a frame plate 101 and a base 102, wherein the base 102 is distributed in a matrix and fixedly installed on the bottom of the frame plate 101.

[0025] The fixing component 2 includes a drawer plate 201, a handle 202, a first L-shaped post 203, a second L-shaped post 204, and a needle cloth 205. The drawer plate 201 is movably engaged with the top of the frame plate 101. The handle 202 is fixedly installed on the side wall of the drawer plate 201. One end of the first L-shaped post 203 is fixedly installed on the top of the drawer plate 201, and the other end of the first L-shaped post 203 is movably engaged with the second L-shaped post 204. The other end of the second L-shaped post 204 is fixedly installed on the top of the frame plate 101. The needle cloth 205 is movably engaged with the outer wall of the second L-shaped post 204.

[0026] The cutting assembly 3 includes a U-shaped frame rod 301, a lifting air pump 302, an upper cutting blade 303, and a lower cutting blade 304. The U-shaped frame rod 301 is fixedly installed above the frame plate 101, the lifting air pump 302 is fixedly installed above the U-shaped frame rod 301, and the output end of the lifting air pump 302 movably passes through the U-shaped frame rod 301. The output end of the lifting air pump 302 is fixedly connected to the top of the upper cutting blade 303, and the lower cutting blade 304 is fixedly installed above the frame plate 101. The cutting assembly 3 facilitates the cutting of materials after the wrapping work is completed.

[0027] The winding assembly 4 includes side plates 401, a sliding plate 402, a first drive motor 403, a transmission rod 404, a roller 405, a roller shutter 406, and a controller 407. The side plates 401 are arranged in a matrix and fixedly installed above the frame plate 101. The sliding plate 402 is movably engaged above the frame plate 101. One side plate 401 is fixedly installed above the sliding plate 402. The first drive motor 403 is fixedly installed on the outer wall of the side plate 401, and the output end of the first drive motor 403 movably passes through the side plate 401. The transmission rod 404 and the roller 405 are symmetrically distributed. One end of the transmission rod 404 is movably engaged with the output end of the first drive motor 403, and the other end of the transmission rod 404 is movably sleeved with the inner wall of the side plate 401. The roller 405 meshes with the roller shutter 406. The controller 407 is fixedly installed on the other side plate 401. The winding assembly 4 facilitates the device to perform the required material winding operation.

[0028] The clamping assembly 5 includes an L-shaped fixing plate 501, a slot 502, a pin 503, and a U-shaped pressure plate 504. The L-shaped fixing plates 501 are symmetrically distributed and fixedly installed on the side wall of the roller shutter 406. The U-shaped pressure plate 504 is movably engaged inside the L-shaped fixing plate 501. The outer walls of both the U-shaped pressure plate 504 and the L-shaped fixing plate 501 are provided with matrix-distributed slots 502. The pin 503 moves through the slots 502 and passes through the L-shaped fixing plate 501 and the U-shaped pressure plate 504. The clamping assembly 5 is provided to facilitate the device in fixing the front end of the material to be rolled.

[0029] The cleaning assembly 6 includes a side plate 601, a fixing rod 602, a second drive motor 603, and fan blades 604. The side plate 601 is fixedly installed on the outer side of one end of the frame plate 101. One end of the fixing rod 602 is fixedly installed on the inner wall of the side plate 601, and the other end of the fixing rod 602 is fixedly installed on the outer wall of the second drive motor 603. The output end of the second drive motor 603 is fixedly installed with annularly distributed fan blades 604. The cleaning assembly 6 is provided to facilitate the cleaning of impurities on the surface of the material during the wrapping operation.

[0030] The working principle of this utility model:

[0031] The device is placed horizontally above the ground. The operator then pulls out the drawer plate 201, which is attached to the upper part of the frame plate 101, using the handle 202. The pull-out of the drawer plate 201 causes the first L-shaped post 203 to be pulled out. The operator then inserts the needle cloth 205 above the outer wall of the second L-shaped post 204, and returns the drawer plate 201, handle 202, and first L-shaped post 203 to their original positions. The operator then pulls out one end of the needle cloth 205 and places it above the roller shutter 406. The height of the U-shaped pressure plate 504 is adjusted by pulling out the pin 503 to press the needle cloth 205. The first drive motor 403 starts working, and its output drives the transmission rod 404 and the roller 405 to rotate. The rotation of the roller 405 drives the roller shutter 406 to move. This process enables the wrapping operation. During the wrapping process, the output of the second drive motor 603 drives the fan blade 604 to rotate, thereby cleaning impurities on the surface of the needle cloth 205 and effectively ensuring the cleanliness of the material after wrapping. When the wrapping operation is completed, the first drive motor 403 stops working and sends this signal as a completion signal to the controller 407. After receiving the completion signal, the controller 407 controls the lifting air pump 302 to start working. The output of the lifting air pump 302 drives the upper cutting blade 303 to press down, thereby completing the cutting of the needle cloth 205. At this time, the operator pulls out the symmetrically distributed sliding plate 402 and the fixedly installed components above it, and after pulling out the pin 503, pulls out the U-shaped pressure plate 504, and removes the wrapped material from above the roller shutter 406 to complete the operation.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A precision metal card winder structure, comprising a frame assembly (1), a fixing assembly (2), a cutting assembly (3), a winding assembly (4), a pressing assembly (5) and a cleaning assembly (6), characterized in that: The fixed assembly (2) is installed above the front end of the frame assembly (1), the cutting assembly (3) is installed above the frame assembly (1), the winding assembly (4) is symmetrically distributed and installed above the rear end of the frame assembly (1), the pressing assembly (5) is installed above the winding assembly (4), and the cleaning assembly (6) is installed above the outer side of the frame assembly (1); the pressing assembly (5) comprises an L-shaped fixed plate (501), a slot (502), a bolt (503) and a U-shaped pressing plate (504), wherein the L-shaped fixed plate (501) is symmetrically distributed and fixedly installed on the side wall of the roller shutter (406), the U-shaped pressing plate (504) is movably clamped in the L-shaped fixed plate (501), the U-shaped pressing plate (504) and the outer wall of the L-shaped fixed plate (501) are both provided with matrix distributed slots (502), and the bolt (503) is movably penetrated through the L-shaped fixed plate (501) and the U-shaped pressing plate (504) through the slot (502).

2. The precision metal clothing lapper structure according to claim 1, characterized in that: The frame assembly (1) comprises a frame plate (101) and a base (102), wherein the base (102) is matrix distributed and fixedly installed at the bottom of the frame plate (101).

3. The precision metal clothing lapper structure according to claim 1, wherein: The fixed assembly (2) comprises a pull-out plate (201), a handle (202), a first L-shaped pile (203), a second L-shaped pile (204) and a needle cloth (205), wherein the pull-out plate (201) is movably clamped above the frame plate (101), the handle (202) is fixedly installed on the side wall of the pull-out plate (201), one end of the first L-shaped pile (203) is fixedly installed above the pull-out plate (201), the other end of the first L-shaped pile (203) is movably clamped with the second L-shaped pile (204), the other end of the second L-shaped pile (204) is fixedly installed above the frame plate (101), and the needle cloth (205) is movably clamped on the outer wall of the second L-shaped pile (204).

4. The precision wire-wound machine of claim 1, wherein: The cutting assembly (3) comprises a U-shaped frame rod (301), a lifting air pump (302), an upper cutting knife (303) and a lower cutting knife (304), wherein the U-shaped frame rod (301) is fixedly installed above the frame plate (101), the lifting air pump (302) is fixedly installed above the U-shaped frame rod (301), the output end of the lifting air pump (302) is movably penetrated through the U-shaped frame rod (301), the output end of the lifting air pump (302) is fixedly connected with the top of the upper cutting knife (303), and the lower cutting knife (304) is fixedly installed above the frame plate (101).

5. The precision wire-wound machine of claim 1, wherein: Said winding assembly (4) includes side plates (401), sliding plates (402), first drive motors (403), transmission rods (404), rollers (405), curtain rollers (406) and controllers (407), wherein the side plates (401) are matrix-distributed and fixedly installed above the shelf plates (101), the sliding plates (402) are movably connected above the shelf plates (101), one side of the sliding plates (402) is fixedly installed with the side plates (401), the first drive motors (403) are fixedly installed on the outer walls of the side plates (401), the output ends of the first drive motors (403) movably penetrate the side plates (401), the transmission rods (404) and the rollers (405) are symmetrically distributed, one end of the transmission rod (404) is movably connected with the output end of the first drive motor (403), the other end of the transmission rod (404) is movably sleeved with the inner wall of the side plate (401), the roller (405) is engaged with the curtain roller (406), and the controller (407) is fixedly installed on the other side of the side plate (401).

6. The precision wire-wound machine of claim 1, wherein: Said cleaning assembly (6) includes side plates (601), fixed rods (602), second drive motors (603) and fan blades (604), wherein the side plates (601) are fixedly installed on one end of the outer side of the shelf plates (101), one end of the fixed rod (602) is fixedly installed on the inner wall of the side plate (601), the other end of the fixed rod (602) is fixedly installed on the outer wall of the second drive motor (603), and the output end of the second drive motor (603) is fixedly installed with the annularly distributed fan blades (604).