Uniform waxing device for textile yarns

Abstract

The utility model discloses a uniform waxing device for textile yarns, which comprises a mounting seat, the top of the mounting seat is rotatably connected with a rotating plate, a motor is mounted in the mounting seat, an output shaft of the motor penetrates through the mounting seat and is fixedly connected with the rotating plate, the top of the rotating plate is fixedly connected with a first pressure sensor, and the first pressure sensor is fixedly connected with a second pressure sensor. The top end of the first pressure sensor is fixedly connected with a base, a PID temperature control heating plate is installed in the base, and the top of the base is fixedly connected with a placing rod. According to the yarn waxing device, the contact pressure between the wax block and the yarn can be adjusted, the contact pressure between the wax block and the yarn is kept within a stable interval, the temperature of the wax block can be accurately controlled, the yarn waxing uniformity degree is effectively improved, and the yarn waxing quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of textile processing technology, and more specifically, to a device for uniformly waxing textile yarns. Background Technology

[0002] When waxing textile yarns, waxing devices are used. Common waxing devices are usually rotary wax rollers, where wax blocks are made into rotating rollers that are driven by a motor to rotate at a constant speed, rubbing against the yarn in the same or opposite direction to achieve the waxing effect.

[0003] However, when using the above-mentioned rotating wax roller type waxing, the contact pressure between the wax block and the yarn is inconsistent, and the temperature control of the wax block is inaccurate, resulting in uneven waxing on the yarn and affecting the quality of subsequent textile processes. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a device for uniformly waxing textile yarns to solve the problems in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution;

[0006] A device for uniformly waxing textile yarn includes a mounting base, a rotating plate rotatably connected to the top of the mounting base, a motor installed inside the mounting base, the output shaft of the motor passing through the mounting base and fixedly connected to the rotating plate, a pressure sensor fixedly connected to the top of the rotating plate, a base fixedly connected to the top of the pressure sensor, a PID temperature-controlled heating plate installed inside the base, a placement rod fixedly connected to the top of the base, a wax block slidably connected to the placement rod, a bracket fixedly connected to the top of the mounting base, an electric push rod fixedly connected to the bracket, a U-shaped plate fixedly connected to the bottom of the electric push rod, a rotating ring fixedly connected to the bottom of the U-shaped plate, a pressure block rotatably connected to the bottom of the rotating ring, the pressure block being arranged in a ring shape, a controller mounted on the top of the mounting base, the output end of the controller being signal connected to the electric push rod and the PID temperature-controlled heating plate respectively, and the output end of the pressure sensor being signal connected to the controller.

[0007] As a further description of the above technical solution:

[0008] A connecting plate is fixedly connected to the front of the bracket, and a correction ring is fixedly connected to the front of the connecting plate. Two blades are fixedly connected to the top of the correction ring, and the opposite sides of the two blades are in contact with the wax block.

[0009] As a further description of the above technical solution:

[0010] The calibration ring is trumpet-shaped, and a heating wire is installed inside the calibration ring.

[0011] As a further description of the above technical solution:

[0012] Two vertical plates are fixedly connected to the top of the mounting base. A guide wheel is rotatably connected to the front of the left vertical plate, and two guide wheels are rotatably connected to the front of the right vertical plate. An electric push rod is fixedly connected to the front of the right vertical plate. A pressure sensor is fixedly connected to the bottom of the electric push rod. A lifting frame is fixedly connected to the bottom of the pressure sensor. An adjusting roller is rotatably connected to the inner side of the lifting frame. The output end of the pressure sensor is connected to the controller signal, and the output end of the controller is connected to the electric push rod signal.

[0013] As a further description of the above technical solution:

[0014] The bottom of the base is fixedly connected to two sliding rods, the bottom ends of which are inserted into and slidably connected to the rotating plate.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] This solution can adjust the contact pressure between the wax block and the yarn, keeping the contact pressure within a stable range. Moreover, the temperature of the wax block can be accurately controlled, effectively improving the uniformity of waxing on the yarn and enhancing the quality of waxing on the yarn. Attached Figure Description

[0017] Figure 1 One of the perspective views of this utility model;

[0018] Figure 2 This is a second perspective view of the present utility model;

[0019] Figure 3 This is a third perspective view of the present utility model;

[0020] Figure 4 This is a cross-sectional view of the present invention.

[0021] Explanation of the labels in the diagram:

[0022] 1. Mounting base; 2. Rotating plate; 3. Motor; 4. Pressure sensor one; 5. Base; 6. PID temperature-controlled heating plate; 7. Placement rod; 8. Wax block; 9. Bracket; 10. Electric push rod one; 11. U-shaped plate; 12. Rotating ring; 13. Pressure block; 14. Connecting plate; 15. Correction ring; 16. Blade; 17. Heating wire; 18. Vertical plate; 19. Guide wheel; 20. Guide wheel; 21. Electric push rod two; 22. Pressure sensor two; 23. Lifting frame; 24. Adjusting roller; 25. Slide rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model;

[0024] Please see Figure 1-4 In this utility model: a uniform waxing device for textile yarn includes a mounting base 1, a rotating plate 2 rotatably connected to the top of the mounting base 1, a motor 3 installed inside the mounting base 1, the output shaft of the motor 3 passing through the mounting base 1 and fixedly connected to the rotating plate 2, a pressure sensor 4 fixedly connected to the top of the rotating plate 2, a base 5 fixedly connected to the top of the pressure sensor 4, a PID temperature-controlled heating plate 6 installed inside the base 5, a placement rod 7 fixedly connected to the top of the base 5, a wax block 8 slidably connected to the placement rod 7, a bracket 9 fixedly connected to the top of the mounting base 1, an electric push rod 10 fixedly connected to the bracket 9, a U-shaped plate 11 fixedly connected to the bottom of the electric push rod 10, a rotating ring 12 fixedly connected to the bottom of the U-shaped plate 11, a pressure block 13 rotatably connected to the bottom of the rotating ring 12, the pressure block 13 being arranged in a ring shape, a controller installed on the top of the mounting base 1, the output end of the controller being signal connected to the electric push rod 10 and the PID temperature-controlled heating plate 6 respectively, and the output end of the pressure sensor 4 being signal connected to the controller.

[0025] In this invention, during use, the yarn passes between the base 5 and the wax block 8. As the yarn moves, the wax block 8 coats the yarn, achieving a waxing effect. Before waxing begins, the user activates motor 3 to rotate the rotating plate 2, which in turn rotates the base 5, causing the wax block 8 to rotate as well. This rotation allows for more even waxing of the yarn. Prior to waxing, the PID temperature-controlled heating plate 6 heats the base 5, which in turn heats the wax block 8. The area where the wax block 8 contacts the base 5 softens to a semi-molten state (a coexistence of solid and liquid states), allowing for more even coating of the wax block 8 onto the yarn surface. Simultaneously, pressure sensor 4 continuously monitors the pressure on the base 5. By detecting the force on the base 5, the pressure exerted by the wax block 8 on the base 5 can be determined, thus enabling... Knowing the pressure of wax block 8 on the yarn, by opening the electric push rod 10, the rotating ring 12 drives the pressure block 13 to descend. After the pressure block 13 descends, it will squeeze the wax block 8 onto the top of the base 5, thereby increasing the pressure between the wax block 8 and the yarn. By opening the electric push rod 10 in the opposite direction, the pressure block 13 can be raised. At this time, the wax block 8 will lose the pressure at the top, and the pressure of the wax block 8 on the yarn will decrease. By controlling the opening and closing of the electric push rod 10, the pressure of the wax block 8 on the yarn can be controlled, keeping the pressure of the wax block 8 on the yarn within a stable range. This can effectively avoid inconsistent contact pressure between the wax block 8 and the yarn, and improve the uniformity of waxing on the yarn. In addition, the PID temperature control heating plate 6 can precisely control the temperature, thereby reducing the occurrence of inaccurate temperature control of the wax block 8, and further improving the uniformity of waxing on the yarn.

[0026] Please see Figure 1-4 The bracket 9 is fixedly connected to a connecting plate 14 on its front side, and a correction ring 15 is fixedly connected to the front side of the connecting plate 14. Two blades 16 are fixedly connected to the top of the correction ring 15, and the opposite sides of the two blades 16 are in contact with the wax block 8.

[0027] In this invention, the correction ring 15 is fitted onto the wax block 8. If a protrusion appears on the surface of the wax block 8, the blade 16 will cut off the protruding part on the surface of the wax block 8 as the wax block 8 rotates, thereby maintaining the uniformity of the wax block 8 and further improving the uniformity of waxing on the yarn.

[0028] Please see Figure 1-4 The calibration ring 15 is horn-shaped, and a heating wire 17 is installed inside the calibration ring 15.

[0029] In this invention, the correction ring 15 is shaped like a trumpet to collect the cut-off protruding wax blocks 8. Then, the heating wire 17 heats the outside of the correction ring 15, which melts the small wax blocks 8. The melted wax flows between the correction ring 15 and the wax blocks 8. If there are depressions on the surface of the wax blocks 8, the wax will fill the depressions, thereby keeping the bottom of the wax blocks 8 roughly round and further improving the uniformity of waxing on the yarn.

[0030] Please see Figure 1-4 The mounting base 1 has two vertical plates 18 fixedly connected to its top. The front of the left vertical plate 18 is rotatably connected to a guide wheel 19. The front of the right vertical plate 18 is rotatably connected to two guide wheels 20. The front of the right vertical plate 18 is fixedly connected to an electric push rod 21. The bottom of the electric push rod 21 is fixedly connected to a pressure sensor 22. The bottom of the pressure sensor 22 is fixedly connected to a lifting frame 23. The inner side of the lifting frame 23 is rotatably connected to an adjusting roller 24. The output end of the pressure sensor 22 is connected to the controller signal, and the output end of the controller is connected to the electric push rod 21 signal.

[0031] In this invention, before entering the space between the base 5 and the wax block 8, the yarn first passes through the top of the right guide wheel 20, then slides through the bottom of the adjusting roller 24, and then slides through the top of the left guide wheel 20 and enters the space between the base 5 and the wax block 8 for waxing. After waxing, the yarn enters the take-up device through the guide wheel 19. During the movement of the yarn, the pressure sensor 22 detects the force of the yarn on the adjusting roller 24. When the yarn is taut, the force on the adjusting roller 24 increases; if the yarn is slack, the force on the adjusting roller 24 decreases. The state of the yarn can be determined by observing the collected data. Then, by activating the electric push rod 21, the adjusting roller 24 can be lowered. After the adjusting roller 24 lowers, the yarn will be tightened; conversely, the yarn will be relaxed. The tension of the yarn can be adjusted by controlling the electric push rod 21. By stably controlling the tension of the yarn, the uneven waxing of the yarn when passing between the wax block 8 and the base 5 can be reduced.

[0032] Please see Figure 4 The base 5 has two slide rods 25 fixedly connected to its bottom. The bottom ends of the two slide rods 25 are inserted into the rotating plate 2 and slidably connected to it.

[0033] In this invention, the sliding rod 25 can limit the movement between the base 5 and the rotating plate 2, reducing damage to the pressure sensor 4 during rotation and improving the practicality of the device.

[0034] The above are merely preferred embodiments of this utility model; however, the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and its improved concept, should be included within the scope of protection of this utility model.

Claims

1. An apparatus for uniform waxing of textile yarn comprising a mounting base (1) characterized in that: The top of mounting seat (1) is rotatably connected with rotating plate (2), the inside of mounting seat (1) is installed with motor (3), the output shaft of motor (3) penetrates mounting seat (1) and is fixedly connected with rotating plate (2), the top of rotating plate (2) is fixedly connected with pressure sensor one (4), the top of pressure sensor one (4) is fixedly connected with base (5), the inside of base (5) is installed with PID temperature control heating plate (6), the top of base (5) is fixedly connected with placing rod (7), the placing rod (7) is sleeved with wax block (8) slidably connected therewith, the top of mounting seat (1) is fixedly connected with support (9), the support (9) is inserted with electric push rod one (10) fixedly connected therewith, the bottom of electric push rod one (10) is fixedly connected with U-shaped plate (11), the bottom of U-shaped plate (11) is fixedly connected with rotating ring (12), the bottom of rotating ring (12) is sleeved with pressure block (13) rotatably connected therewith, the pressure block (13) is annularly arranged, the top of mounting seat (1) is installed with controller, the output end of controller is signal connected with electric push rod one (10) and PID temperature control heating plate (6) respectively, the output end of pressure sensor one (4) is signal connected with controller.

2. An apparatus for uniform waxing of textile yarn as claimed in claim 1 wherein: The front of support (9) is fixedly connected with connecting plate (14), the front of connecting plate (14) is fixedly connected with correction ring (15), the top of correction ring (15) is fixedly connected with two blades (16), the opposite sides of two blades (16) are in contact with wax block (8).

3. A device for uniform waxing of textile yarn as claimed in claim 2, wherein: The shape of correction ring (15) is trumpet-shaped, and the inside of correction ring (15) is installed with electric heating wire (17).

4. An apparatus for uniform waxing of textile yarn as claimed in claim 1 wherein: The top of mounting seat (1) is fixedly connected with two vertical plates (18), the front of left vertical plate (18) is rotatably connected with guide wheel (19), the front of right vertical plate (18) is rotatably connected with two guide wheels (20), the front of right vertical plate (18) is fixedly connected with electric push rod two (21), the bottom of electric push rod two (21) is fixedly connected with pressure sensor two (22), the bottom of pressure sensor two (22) is fixedly connected with lifting frame (23), the inner side of lifting frame (23) is rotatably connected with adjusting roller (24), the output end of pressure sensor two (22) is signal connected with controller, and the output end of controller is signal connected with electric push rod two (21).

5. An apparatus for uniform waxing of textile yarn as claimed in claim 1 wherein: The bottom of base (5) is fixedly connected with two slide rods (25), and the bottom of two slide rods (25) penetrates rotating plate (2) and is slidably connected therewith.

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