Energy storage CCS flat cable

Abstract

The utility model relates to the field of FFC flat cables, in particular to an energy storage CCS flat cable, which comprises a wire harness body, the wire harness body comprises a plurality of conductors arranged side by side, a first insulating layer and a second insulating layer, and the conductors are arranged between the first insulating layer and the second insulating layer; at one end of the wire harness body, the length of the first insulating layer is shorter than that of the second insulating layer, the end parts of the conductors are exposed, the conductors comprise a plurality of first conductors and a plurality of second conductors, the first conductors and the second conductors are arranged at intervals, and the exposed length of the first conductors is shorter than that of the second conductors. Through the length setting of the first insulating layer and the second insulating layer, the conductor is ensured to be exposed so as to facilitate subsequent butt joint. Through setting of the exposed lengths of the first conductor and the second conductor, flying volt is prevented from being formed in the plugging process, interference is avoided, and signal transmission is not influenced.

Description

Technical Field

[0001] This utility model relates to the field of FFC cabling, and more particularly to an energy storage CCS cabling. Background Technology

[0002] Currently, the mainstream CCS (Computer-Generated Synthetic Component) uses wire harnesses or FPCs, which are too costly, have complicated production processes, and are difficult to control in terms of process quality. Using FFC (Fiber-Coated Components) can reduce costs while still meeting the various performance requirements of CCS. However, because the overall voltage of CCS is too high, it will generate a high voltage of nearly 6000V during charging and discharging. In traditional FFCs, all the pins at the front end are aligned, and the ends of two adjacent conductors are close together. At high voltage (6000V), flyvolts will be generated, affecting signal transmission. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an energy storage CCS cable that can avoid flyaway phenomenon and improve signal transmission stability.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: an energy storage CCS cable, including a cable harness body, the cable harness body including multiple conductors arranged side by side, a first insulating layer and a second insulating layer, the conductors being arranged between the first insulating layer and the second insulating layer; at one end of the cable harness body, the length of the first insulating layer is shorter than the length of the second insulating layer, the end of the conductor is exposed, the conductor includes a first conductor and a second conductor, multiple first conductors and second conductors are arranged at intervals, and the exposed length of the first conductor is shorter than the exposed length of the second conductor.

[0005] Furthermore, the multiple conductors are combined and divided into multiple groups of adjacent strip conductors along their side-by-side arrangement direction; multiple hollow portions are provided at intervals along the length direction of the wire harness body, and the hollow portions are formed by bending the ends of the strip conductors and the corresponding first and second insulating layers.

[0006] Furthermore, reinforcing tape is wrapped around the wire harness body on the side of the hollowed-out portion near the bend of the slit conductor.

[0007] Furthermore, the wire harness body has a slit interval in the middle; the wire harness body is divided by the slit interval to form a first overlapping wire harness and a second overlapping wire harness, and the first overlapping wire harness and the second overlapping wire harness can be arranged in an overlapping manner.

[0008] Furthermore, the bending directions of the multiple strip conductors are the same.

[0009] Furthermore, it also includes a fixing member, wherein the strip conductor includes a connected bent portion and a fixing portion, the fixing portions of the plurality of strip conductors are parallel to the length direction of the wire harness body, and the bent portions of the plurality of strip conductors are perpendicular to the length direction of the wire harness body; the fixing member detachably connects the bent portion and the fixing portion of the same strip conductor.

[0010] Furthermore, the fastener includes a U-shaped body, which includes an upper pressure plate, a connecting plate, and a lower pressure plate. There is a pressure gap between the upper pressure plate and the lower pressure plate. The connecting plate connects the upper pressure plate and the lower pressure plate. The connecting plate has a fixing opening corresponding to the bent portion of the strip conductor. The bent portion of the strip conductor passes through the fixing opening. The upper pressure plate and the lower pressure plate abut against the upper and lower sides of the strip conductor.

[0011] Furthermore, both the upper and lower pressure plates are provided with corresponding locking holes.

[0012] Furthermore, both the upper and lower pressure plates are provided with rough surfaces.

[0013] Furthermore, the lower pressure plate is provided with a snap-fit ​​connector on the side away from the upper pressure plate.

[0014] The beneficial effects of this utility model are as follows: by setting the lengths of the first and second insulating layers, the conductors are ensured to be exposed to facilitate subsequent connection; by setting the exposed lengths of the first and second conductors, flyaways are avoided during the insertion process, which can cause interference and affect signal transmission. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the unfolded structure of the energy storage CCS cable according to a specific embodiment of the present invention.

[0016] Figure 2 This is a schematic diagram of the folded structure of the energy storage CCS cable according to a specific embodiment of the present invention.

[0017] Figure 3 This is a schematic diagram of the structure of the first and second conductors of the energy storage CCS cable according to a specific embodiment of the present invention.

[0018] Figure 4 This is a schematic diagram of the structure of the energy storage CCS cable when the fixing component and the strip conductor are combined, which is a specific embodiment of this utility model.

[0019] Label Explanation:

[0020] 1. Wire harness body; 11. First conductor; 12. Second conductor; 13. Segmented conductor; 14. Hollowed-out part; 15. Reinforcing tape; 16. Segmentation interval; 2. Fixing component; 21. Upper pressure plate; 22. Locking hole. Detailed Implementation

[0021] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0022] Please refer to Figures 1 to 4 A CCS (Computer-Controlled Storage) cable includes a cable harness body 1, which includes multiple conductors arranged side by side, a first insulation layer, and a second insulation layer. The conductors are arranged between the first insulation layer and the second insulation layer. At one end of the cable harness body 1, the length of the first insulation layer is shorter than the length of the second insulation layer, and the end of the conductor is exposed. The conductor includes a first conductor 11 and a second conductor 12. Multiple first conductors 11 and second conductors 12 are arranged at intervals, and the exposed length of the first conductor 11 is shorter than the exposed length of the second conductor 12.

[0023] As can be seen from the above description, the beneficial effects of this utility model are as follows: by setting the lengths of the first insulating layer and the second insulating layer, the conductors are ensured to be exposed to facilitate subsequent connection; by setting the exposed lengths of the first conductor 11 and the second conductor 12, fly voltages are avoided during the insertion process, which can cause interference and affect signal transmission.

[0024] Furthermore, the multiple conductors are combined and divided into multiple groups of adjacent strip conductors 13 along their side-by-side arrangement direction; multiple hollow portions 14 are provided at intervals along the length direction of the wire harness body 1, and the hollow portions 14 are formed by bending the ends of the strip conductors 13 and the corresponding first and second insulating layers.

[0025] As can be seen from the above description, the design of the strip conductor 13 and the hollow part 14 allows for the arrangement of wire harness strips for multiple access points, which can meet the plug-in use of multiple access points.

[0026] Furthermore, reinforcing tape 15 is wrapped around the wire harness body 1 on the side of the hollowed-out portion 14 near the side where the strip conductor 13 is bent.

[0027] As can be seen from the above description, by setting the tape 15, the hollow part 14 of the bent conductor 13 is prevented from tearing due to pulling and other situations, which would affect the use of the wire harness.

[0028] Furthermore, the wire harness body 1 has a slitting interval 16 in the middle; the wire harness body 1 is divided by the slitting interval 16 to form a first overlapping wire harness and a second overlapping wire harness, and the first overlapping wire harness and the second overlapping wire harness can be arranged in an overlapping manner.

[0029] As can be seen from the above description, by setting the strip interval 16, the first overlapping wire harness and the second overlapping wire harness, the arrangement of the wire harness body 1 can be overlapped to reduce the volume occupied.

[0030] Furthermore, the bending directions of the multiple strip conductors 13 are the same.

[0031] As can be seen from the above description, the design with the same bending direction can accommodate multiple access endpoints plugged into on the same side.

[0032] Furthermore, it also includes a fixing member 2. The strip conductor 13 includes a connected bent portion and a fixing portion. The fixing portions of the plurality of strip conductors 13 are parallel to the length direction of the wire harness body 1, and the bent portions of the plurality of strip conductors 13 are perpendicular to the length direction of the wire harness body 1. The fixing member 2 detachably connects the bent portion and the fixing portion of the same strip conductor 13.

[0033] As described above, by connecting the bent and fixed parts of the strip conductor 13 with the fastener 2, it is possible to ensure that the connection between the bent and fixed parts of the cable is strengthened during the assembly process, and to ensure that the bending extension direction is accurate. This avoids the bending part from shifting due to external shaking during use, which would affect the connection between the strip conductor 13 and the access endpoint.

[0034] Furthermore, the fixing member 2 includes a U-shaped body, which includes an upper pressure plate 21, a connecting plate, and a lower pressure plate. There is a pressing gap between the upper pressure plate 21 and the lower pressure plate. The connecting plate connects the upper pressure plate 21 and the lower pressure plate. The connecting plate has a fixing opening corresponding to the bent portion of the strip conductor 13. The bent portion of the strip conductor 13 passes through the fixing opening. The upper pressure plate 21 and the lower pressure plate abut against the upper and lower sides of the strip conductor 13.

[0035] As described above, the upper pressure plate 21 and the lower pressure plate of the U-shaped body press against the upper and lower sides of the strip conductor 13 respectively, fixing the bending angle of the bent part and preventing the bent part from warping up and affecting its connection with the access terminal; the fixing port guides and limits the bending direction of the bent part to ensure its accurate connection with the access terminal.

[0036] Furthermore, both the upper pressure plate 21 and the lower pressure plate are provided with corresponding locking holes 22.

[0037] As can be seen from the above description, the locking holes 22 at the upper pressure plate 21 and the lower pressure plate can be used to further lock and fix the strip conductor 13 on the mounting surface, so that the strip conductor 13 can be fixed on the mounting surface after assembly.

[0038] Furthermore, both the upper pressure plate 21 and the lower pressure plate are provided with rough surfaces.

[0039] As can be seen from the above description, the design of the rough surface can ensure that it does not detach after being matched with the strip conductor 13.

[0040] Furthermore, a snap-fit ​​connector is provided on the side of the lower pressure plate away from the upper pressure plate 21.

[0041] As can be seen from the above description, the design of the snap-fit ​​connector on the lower pressure plate can serve two purposes: assembly positioning and quick snap-fit ​​connection with the mounting surface.

[0042] Please refer to Figures 1 to 4 Embodiment 1 of this utility model is as follows:

[0043] A CCS (Computer-Controlled Storage) cable includes a cable harness body 1. The cable harness body 1 includes multiple conductors arranged side by side, a first insulating layer, and a second insulating layer. The conductors are arranged between the first insulating layer and the second insulating layer. At one end of the cable harness body 1, the length of the first insulating layer is shorter than the length of the second insulating layer, and the end of the conductor is exposed. The conductor includes a first conductor 11 and a second conductor 12. Multiple first conductors 11 and second conductors 12 are arranged at intervals, and the exposed length of the first conductor 11 is shorter than the exposed length of the second conductor 12.

[0044] Multiple conductors are combined and divided into multiple groups of adjacent strip conductors 13 along their side-by-side arrangement direction; multiple hollow portions 14 are provided at intervals along the length direction of the wire harness body 1, and the hollow portions 14 are formed by bending the ends of the strip conductors 13 and the corresponding first and second insulating layers.

[0045] The wire harness body 1 of the hollowed-out portion 14 is wrapped with reinforcing tape 15 on the side of the wire harness body 1 near the bend of the strip conductor 13.

[0046] The wire harness body 1 has a slit interval 16 in the middle; the wire harness body 1 is divided by the slit interval 16 to form a first overlapping wire harness and a second overlapping wire harness, and the first overlapping wire harness and the second overlapping wire harness can be arranged in an overlapping manner.

[0047] The multiple strip conductors 13 are bent in the same direction.

[0048] It also includes a fixing member 2. The strip conductor 13 includes a connected bent portion and a fixing portion. The fixing portions of the plurality of strip conductors 13 are parallel to the length direction of the wire harness body 1, and the bent portions of the plurality of strip conductors 13 are perpendicular to the length direction of the wire harness body 1. The fixing member 2 detachably connects the bent portion and the fixing portion of the same strip conductor 13.

[0049] The fastener 2 includes a U-shaped body, which includes an upper pressure plate 21, a connecting plate, and a lower pressure plate. There is a pressure gap between the upper pressure plate 21 and the lower pressure plate. The connecting plate connects the upper pressure plate 21 and the lower pressure plate. The connecting plate has a fixing opening corresponding to the bent portion of the strip conductor 13. The bent portion of the strip conductor 13 passes through the fixing opening. The upper pressure plate 21 and the lower pressure plate abut against the upper and lower sides of the strip conductor 13.

[0050] Both the upper pressure plate 21 and the lower pressure plate are provided with corresponding locking holes 22.

[0051] Both the upper pressure plate 21 and the lower pressure plate are provided with rough surfaces.

[0052] The lower pressure plate is provided with a snap-fit ​​connector on the side away from the upper pressure plate 21.

[0053] In summary, the energy storage CCS cable provided by this utility model ensures that the conductors are exposed to facilitate subsequent connection by setting the lengths of the first and second insulation layers; and avoids fly voltages during the connection process, which could cause interference and affect signal transmission.

[0054] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An energy storage CCS flat cable, characterized in that The wire harness body comprises a plurality of side-by-side arranged conductors, a first insulating layer and a second insulating layer, the conductors being arranged between the first insulating layer and the second insulating layer; on one end of the wire harness body, the length of the first insulating layer is shorter than the length of the second insulating layer, the end of the conductor is exposed, the conductor comprises a first conductor and a second conductor, a plurality of the first conductors and the second conductors are arranged at intervals, and the exposed length of the first conductor is shorter than the exposed length of the second conductor.

2. The energy-storing CCS flat cable according to claim 1, characterized in that A plurality of the conductors are combined and divided into a plurality of groups of adjacent sub-conductors along the direction in which they are arranged side by side; a plurality of hollow parts are arranged at intervals along the length direction of the wire harness body, and the hollow parts are formed by bending the end of the sub-conductor and the corresponding first insulating layer and second insulating layer.

3. The energy-storing CCS flat cable according to claim 2, characterized in that A reinforcing tape is wound around the wire harness body on the side close to the bending of the sub-conductor.

4. The energy-storing CCS flat cable according to claim 1, characterized in that A sub-division interval is arranged in the middle of the wire harness body; the wire harness body is divided into a first overlapping wire harness and a second overlapping wire harness by the sub-division interval, and the first overlapping wire harness and the second overlapping wire harness can be arranged in overlap.

5. The energy-storing CCS flat cable according to claim 2, characterized in that A plurality of the sub-conductors have the same bending direction.

6. The energy-storing CCS flat cable according to claim 2, characterized in that The fixing member is further provided, the sub-conductor comprises a bending part and a fixing part connected to each other, the fixing parts of a plurality of the sub-conductors are parallel to the length direction of the wire harness body, and the bending parts of the plurality of the sub-conductors are perpendicular to the length direction of the wire harness body; the fixing member detachably connects the bending part and the fixing part of the same sub-conductor.

7. The energy-storing CCS flat cable according to claim 6, characterized in that The fixing member comprises a U-shaped body, the U-shaped body comprises an upper pressing plate, a connecting plate and a lower pressing plate, the upper pressing plate and the lower pressing plate have a pressing gap therebetween, the connecting plate connects the upper pressing plate and the lower pressing plate, the connecting plate is provided with a fixing opening corresponding to the bending part of the sub-conductor, the bending part of the sub-conductor passes through the fixing opening, and the upper pressing plate and the lower pressing plate abut against the upper side and the lower side of the sub-conductor.

8. The energy-storing CCS flat cable according to claim 7, characterized in that Opposite locking holes are arranged on the upper pressing plate and the lower pressing plate.

9. The energy-storing CCS flat cable according to claim 7, characterized in that Rough surfaces are arranged on the upper pressing plate and the lower pressing plate.

10. The energy-storing CCS flat cable according to claim 7, characterized in that A clamping joint is arranged on the side of the lower pressing plate away from the upper pressing plate.

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