Solid-sealed polar pole for primary and secondary deep fusion circuit breaker switch
By setting multiple protective layers on the solid-sealed pole housing, the problem of easy corrosion of traditional circuit breaker solid-sealed poles is solved, extending service life and improving safety, and providing all-round circuit protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-03-06
AI Technical Summary
Traditional circuit breakers use solid-sealed poles with a simple structure and no protective coating on the outer shell, making them susceptible to corrosion from external environmental factors such as moisture, which reduces the service life of the device.
The main body shell is made of stainless steel, and the outer perimeter is covered with an epoxy resin insulation layer, a rubber flame-retardant layer, a copper metal anti-corrosion layer, and an organosilicon three-proof paint waterproof layer to enhance insulation, corrosion resistance, flame retardancy and waterproof performance.
It improves the service life and safety of solid-sealed terminals, has overload and short-circuit protection functions, realizes all-round circuit protection, and ensures circuit safety.
Smart Images

Figure CN223977856U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solid-sealed pole technology, specifically a solid-sealed pole for a primary and secondary deep-integrated circuit breaker switch. Background Technology
[0002] A solid-insulated pole is an independent component that encapsulates a vacuum interrupter, conductive connections, and terminals with a solid insulating material. It uses the APG (Activated Particulate Gas) process to seal the vacuum interrupter and other conductive components into a single unit, completely isolating it from the external environment, enhancing insulation strength, and reducing damage to the interrupter and other conductive components from external conditions. Solid-insulated poles are widely used in indoor and outdoor vacuum circuit breakers. They are metal poles fixed to the circuit breaker body, and their function is to guide current to the external terminals through the internal insulation structure. The outer shell of the solid-insulated pole is generally made of copper or aluminum, and its surface requires special anti-corrosion treatment to ensure good conductivity and corrosion resistance under high-voltage conditions.
[0003] Based on this, according to the patent search, the announcement number CN218676923U discloses an integrated primary and secondary deep fusion insulation and solidification pole, which includes a pole body and a vacuum interrupter. The vacuum interrupter is set inside the pole body, which solves the problem of unreliable information transmission of circuit breaker feeder caused by weak wireless signal coverage in remote areas.
[0004] However, the above-mentioned practical application still has the following shortcomings: the structure of the traditional circuit breaker solid-sealed pole is simple. The outer shell of the solid-sealed pole is made of only aluminum metal and does not have a protective coating. When the circuit breaker is put into use, the solid-sealed pole is easily affected by factors such as external humidity, and the solid-sealed pole is prone to corrosion, which reduces the service life of the device.
[0005] To address the aforementioned issues, a solid-sealed pole for a circuit breaker switch with deep integration of primary and secondary circuits is proposed. Utility Model Content
[0006] The purpose of this utility model is to provide a solid-sealed pole for a primary and secondary deep-integrated circuit breaker switch. By using this device, the problems of traditional solid-sealed poles for circuit breakers being simple in structure, with the outer shell made of only aluminum metal without a protective coating, and the solid-sealed poles being easily corroded by factors such as external humidity when put into use, thus reducing the service life of the device, are solved.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a solid-sealed pole for a primary and secondary deep-integration circuit breaker switch, comprising a solid-sealed pole body, a main body shell disposed on the outer periphery of the solid-sealed pole body, an insulating layer disposed on one side of the main body shell, a flame-retardant layer disposed on the outer side of the insulating layer, and a waterproof layer disposed on the outermost side of the main body shell; the main body shell is a component made of stainless steel, the insulating layer is a component made of epoxy resin coating, and the flame-retardant layer is a component made of rubber insulating coating; a vacuum interrupting chamber is disposed inside the solid-sealed pole body, an outgoing line side chamber is disposed on one side of the solid-sealed pole body, a current sensor and a voltage sensor are disposed inside the outgoing line side chamber, and a conductive rod is disposed on one side of the solid-sealed pole body, with one end of the conductive rod extending into the vacuum interrupting chamber.
[0008] Preferably, one end of the conductive rod is provided with an outgoing terminal, and the upper end of the solidified pole body is provided with an incoming terminal.
[0009] Preferably, a temperature sensor is provided at the end of the conductive rod away from the output terminal, and the temperature sensor is located inside the solid-sealed pole body.
[0010] Preferably, the voltage sensor is electrically connected to both the input terminal and the output terminal.
[0011] Preferably, an anti-corrosion layer is provided between the flame-retardant layer and the waterproof layer.
[0012] Preferably, the anti-corrosion layer is a component made of copper metal, and the waterproof layer is a component made of silicone conformal coating.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model discloses a solid-sealed pole for a primary and secondary deep-integration circuit breaker switch. The main body shell is made of stainless steel; the insulation layer is a protective layer made of epoxy resin coating, which has good mechanical and insulating properties. Environmentally friendly epoxy resin coating is used for heat-sensitive substrates and corrosion protection, improving the stability, corrosion resistance, and chemical resistance of the main body shell; the flame-retardant layer is a protective layer made of rubber insulating coating, which is composed of special silicone rubber combined with other polymers and high-performance materials, often used in electrical equipment. Its non-flammable properties enhance the flame-retardant effect of the main body shell; the anti-corrosion layer is a copper plating layer, mainly used to improve the conductivity and corrosion resistance of the solid-sealed pole body, giving the solid-sealed pole body good conductivity and ensuring the solid-sealed pole... The surface of the main body of the solid-sealed pole is protected from environmental and chemical corrosion. The waterproof layer is the outermost layer of the solid-sealed pole body, which is a protective layer made of silicone conformal coating. The silicone conformal coating has comprehensive protective properties such as waterproofing, moisture-proofing, dustproofing, and corrosion resistance, giving the solid-sealed pole body high temperature resistance and high chemical stability. It can effectively isolate the circuit board in the solid-sealed pole body from the corrosion of the external environment. The silicone conformal coating can be applied by brushing, spraying, dipping, and other processes, and has a fast curing speed. This design, by adding multiple protective layers to the outer circumference of the main body shell, extends the service life of the main body shell and improves the safety of the solid-sealed pole body. It can effectively protect the circuit breaker. The circuit breaker of the solid-sealed pole is also equipped with safety functions such as overload protection and short-circuit protection, which can provide all-round protection for the circuit, thereby improving the safety of the circuit.
[0015] 2. A solid-sealed pole is a metal pole fixed to the circuit breaker body. Its function is to guide current to the external terminals through an internal insulation structure. The online monitoring part of the solid-sealed pole body in this utility model mainly consists of a temperature sensor, a current sensor, and a voltage sensor. Specifically, the current sensor is embedded in the outgoing side cavity of the solid-sealed pole housing. When a primary current passes through the conductive rod, the current sensor transmits the induced small signal through the electrical channel inside the solid-sealed pole housing. The voltage sensor is embedded in the outgoing side cavity of the solid-sealed pole housing and connects to the incoming and outgoing terminals through the embedded connection channel. The electrical connection enables simultaneous voltage sampling on either the incoming or outgoing side. The temperature sensor is bolted to the conductive rod, transmitting the temperature at the connection point through an electrical channel inside the insulated, sealed pole housing. The temperature sensor monitors the internal temperature of the sealed pole body in real time. The temperature sensor, current sensor, and voltage sensor are electrically connected to the external environment controller and digital display screen, respectively. The digital display screen shows the temperature, current, and voltage data. The design of the monitoring mechanism allows staff to easily monitor the sealed pole body, thereby ensuring the safety of the sealed pole body and the circuit breaker switch. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a structural diagram of the main body shell and the outer protective layer of this utility model;
[0018] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0019] Figure 4 This is a partial cross-sectional view of the internal structure of the solid-sealed pole of this utility model.
[0020] In the diagram: 1. Solid-sealed pole body; 11. Main body shell; 12. Insulation layer; 13. Flame retardant layer; 14. Anti-corrosion layer; 15. Waterproof layer; 24. Outgoing side chamber; 26. Current sensor; 27. Voltage sensor; 22. Conductive rod; 21. Incoming terminal; 23. Outgoing terminal; 25. Temperature sensor; 2. Vacuum arc-extinguishing chamber. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0023] Combination Figure 1-4 A solid-sealed pole for a primary and secondary deep-integrated circuit breaker switch includes a solid-sealed pole body 1, a main body shell 11 on the outer periphery of the solid-sealed pole body 1, an insulating layer 12 on one side of the main body shell 11, a flame-retardant layer 13 on the outer side of the insulating layer 12, and a waterproof layer 15 on the outermost side of the main body shell 11. The main body shell 11 is made of stainless steel, the insulating layer 12 is made of epoxy resin coating, and the flame-retardant layer 13 is made of rubber insulating coating. A vacuum interrupting chamber 2 is provided inside the solid-sealed pole body 1, a line-side chamber 24 is provided on one side of the solid-sealed pole body 1, a current sensor 26 and a voltage sensor 27 are provided inside the line-side chamber 24, and a conductive rod 22 is provided on one side of the solid-sealed pole body 1, with one end of the conductive rod 22 extending into the vacuum interrupting chamber 2.
[0024] The present invention will be further described below with reference to the embodiments.
[0025] Example 1:
[0026] Please see Figure 1-2 One end of the conductive rod 22 is provided with an output terminal 23, and the upper end of the solidified pole body 1 is provided with an input terminal 21; a temperature sensor 25 is provided at the end of the conductive rod 22 away from the output terminal 23, and the temperature sensor 25 is located inside the solidified pole body 1; the voltage sensor 27 is electrically connected to the input terminal 21 and the output terminal 23 respectively.
[0027] Example 2:
[0028] Please see Figure 1-4 A corrosion-resistant layer 14 is provided between the flame-retardant layer 13 and the waterproof layer 15. The corrosion-resistant layer 14 is a component made of copper metal, and the waterproof layer 15 is a component made of silicone conformal coating.
[0029] In summary: This utility model discloses a solid-sealed pole for a primary and secondary deep-integration circuit breaker switch. The main body shell 11 is made of stainless steel; the insulating layer 12 is a protective layer made of epoxy resin coating, which has good mechanical and insulating properties. Environmentally friendly epoxy resin coating is used for heat-sensitive substrates and corrosion protection, improving the stability, corrosion resistance, and chemical resistance of the main body shell 11; the flame-retardant layer 13 is a protective layer made of rubber insulating coating, which combines special silicone rubber with other polymers and high-performance materials, commonly used in electrical equipment. Its non-flammable properties enhance the flame-retardant effect of the main body shell 11; the anti-corrosion layer 14 is a copper plating layer, mainly used to improve the conductivity and corrosion resistance of the solid-sealed pole body 1, giving it good conductivity. The surface of the solid-sealed terminal body 1 is not subject to environmental and chemical corrosion. The waterproof layer 15 is the outermost layer of the solid-sealed terminal body 1, which is a protective layer made of silicone conformal coating. The silicone conformal coating has comprehensive protective properties such as waterproof, moisture-proof, dustproof, and corrosion-proof, giving the solid-sealed terminal body 1 high temperature resistance and high chemical stability. It can effectively isolate the circuit board in the solid-sealed terminal body 1 from the corrosion of the external environment. The silicone conformal coating can be applied by brushing, spraying, dipping, and other processes, and has a fast curing speed. This setting, by adding multiple protective layers around the outer periphery of the main body shell 11, extends the service life of the main body shell 11 and improves the safety of the solid-sealed terminal body 1. It can effectively protect the circuit breaker. The circuit breaker of the solid-sealed terminal is also equipped with safety functions such as overload protection and short circuit protection, which can provide all-round protection for the circuit, thereby improving the safety of the circuit.
[0030] A solid-sealed pole is a metal pole fixed to the body of a circuit breaker. Its function is to conduct current to external terminals through an internal insulation structure. The online monitoring part of the solid-sealed pole body 1 in this utility model mainly consists of a temperature sensor 25, a current sensor 26, and a voltage sensor 27. Specifically, the current sensor 26 is embedded in the outgoing side cavity 24 of the solid-sealed pole housing. When a primary current passes through the conductive rod 22, the current sensor 26 transmits the sensed small signal through the electrical channel inside the solid-sealed pole housing. The voltage sensor 27 is embedded in the outgoing side cavity 24 of the solid-sealed pole housing and connects to the incoming terminal 21 and the outgoing terminal through the embedded connection channel. 23 forms an electrical connection, enabling simultaneous voltage sampling on either the incoming or outgoing side. Temperature sensor 25 is bolted to conductive rod 22, transmitting the temperature at the connection point through an electrical channel inside the insulated solid-sealed pole housing. Temperature sensor 25 can monitor the temperature inside the solid-sealed pole body 1 in real time. Temperature sensor 25, current sensor 26, and voltage sensor 27 are electrically connected to the external environment controller and digital display screen, respectively. The digital display screen shows temperature, current, and voltage data. The design of the monitoring mechanism facilitates staff to monitor the solid-sealed pole body 1 at any time, thereby ensuring the safety of the solid-sealed pole body 1 and the circuit breaker switch.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A solid-enclosed pole for a primary and secondary deep fusion circuit breaker switch, comprising a solid-enclosed pole body (1), characterized in that: The solid-sealed pole body (1) is provided with a body shell (11) on the outer periphery, one side of the body shell (11) is provided with an insulating layer (12), the outer side of the insulating layer (12) is provided with a flame-retardant layer (13), and the outermost side of the body shell (11) is provided with a waterproof layer (15); the body shell (11) is a component made of stainless steel material, the insulating layer (12) is a component made of epoxy resin paint, and the flame-retardant layer (13) is a component made of rubber insulation paint; the solid-sealed pole body (1) is provided with a vacuum arc-extinguishing chamber (2) inside, one side of the solid-sealed pole body (1) is provided with an outgoing line side chamber (24), the outgoing line side chamber (24) is provided with a current sensor (26) and a voltage sensor (27) inside, one side of the solid-sealed pole body (1) is provided with a conductive rod (22), and one end of the conductive rod (22) extends into the vacuum arc-extinguishing chamber (2).
2. A hermetically sealed pole for a molded case circuit breaker switch according to claim 1, wherein: One end of the conductive rod (22) is provided with an outgoing line terminal (23), and the upper end of the solid-sealed pole body (1) is provided with an incoming line terminal (21).
3. A hermetically sealed pole for a molded case circuit breaker switch according to claim 2, wherein: The end of the conductive rod (22) away from the outgoing line terminal (23) is provided with a temperature sensor (25), and the temperature sensor (25) is arranged inside the solid-sealed pole body (1).
4. A hermetically sealed pole for a molded case circuit breaker switch according to claim 3, wherein: The voltage sensor (27) is electrically connected with the incoming line terminal (21) and the outgoing line terminal (23) respectively.
5. A hermetically sealed pole for a molded case circuit breaker switch according to claim 4, wherein: An anti-corrosion layer (14) is arranged between the flame-retardant layer (13) and the waterproof layer (15).
6. A hermetically sealed pole for a molded case circuit breaker switch according to claim 5, wherein: The anti-corrosion layer (14) is a component made of copper metal, and the waterproof layer (15) is a component made of organic silicon three-proof paint.