New energy automobile battery management device

By employing a temperature management component in the battery management device of new energy vehicles, and utilizing a sensor sliding detection method controlled by magnetic adsorption and a handle, the problem of temperature detection when disassembling the battery pack in the prior art is solved, thus achieving simplified detection and structural protection.

CN223977935UActive Publication Date: 2026-03-06HANGZHOU XINHUITU TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing technologies, the battery pack needs to be disassembled for temperature testing during the pre-inspection process of new energy batteries, which leads to structural damage and increased measurement complexity.

Method used

It employs a temperature management component, including a temperature sensor, an upper magnetic head, and a lower magnetic head. The sensor slides on the battery surface for temperature detection via magnetic adsorption and a grip, avoiding the need to disassemble the battery.

Benefits of technology

This simplifies battery temperature management, avoids damage to battery structure and measurement complexity, and improves detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile battery management device which comprises a battery box and further comprises a temperature management assembly, the temperature management assembly comprises a temperature sensor, a signal emitter is arranged on one side of the temperature sensor, a lower magnetic head is arranged on one side of the temperature sensor, and a top cover is installed on one side of the lower magnetic head in a covering mode. One side of the top cover is provided with an upper magnetic head corresponding to the lower magnetic head, and one side of the upper magnetic head is provided with a grab handle. According to the utility model, the temperature management assembly is arranged, and the main action principle of the assembly is that a temperature sensor continuously slides on the surface of the battery. The upper magnetic head and the lower magnetic head at the two ends of the sensor are controlled by the handle to attract each other, and the temperature sensor is controlled by the grab handle to detect parts needing temperature detection. The temperature detection management mode avoids the problems of battery damage and complex detection caused by battery disassembly, so that the management of the battery temperature becomes simpler.
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Description

Technical Field

[0001] This utility model relates to the field of new energy battery management technology, and in particular to a new energy vehicle battery management device. Background Technology

[0002] The Battery Management System (BMS) for new energy vehicles is a key technology for monitoring and managing battery packs. Its core functions include real-time monitoring of battery parameters such as voltage, current, and temperature; assessing the remaining charge and health status of the battery; and taking protective measures in case of abnormalities such as overcharging, over-discharging, or overheating to ensure safe battery operation and extend battery life. Through high-precision monitoring and complex algorithms, the BMS achieves precise control of the battery state and interacts with the vehicle controller or charger via the CAN bus, ensuring the efficient, reliable, and safe operation of electric vehicles. Furthermore, the BMS also has a balancing function, which reduces voltage differences between battery cells and extends the overall lifespan of the battery pack by finely adjusting the charging and discharging of each battery cell.

[0003] Chinese patent CN107919505A discloses a battery management device for new energy vehicles. This patent includes a cover and a housing, connected by a raised strip. The cover has a warning light and a charging / discharging interface for safety warnings and charging / discharging. The housing has a battery casing slot and a safety board mounting area. A BMS safety board is installed in the mounting area, and the BMS safety board is connected to the warning light and charging / discharging interface for control. It also includes contact points and tabs to perform electrical detection on the battery, such as voltage, current, and internal resistance. Simultaneously, an atmosphere detection device on the battery casing detects gases such as HF in the air to determine if the battery is leaking or damaged. A temperature sensing area in the center of the battery casing detects the battery temperature. Furthermore, a heat dissipation mesh and mounting groove on one side of the housing allow for the connection of an external radiator or heating equipment, ensuring the battery operating temperature remains within the optimal range and preventing safety hazards caused by low temperatures affecting battery charging / discharging or overheating.

[0004] In existing technologies, new energy batteries require pre-inspection before being put into use, and a key component of this pre-inspection is charge-discharge testing. Temperature changes during testing are crucial data, as they directly impact the battery's safety performance in subsequent use. Current technologies require disassembling the entire battery pack for temperature monitoring, which not only damages the battery structure but also increases the complexity of measurements. Therefore, improvements are needed. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a battery management device for new energy vehicles.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A battery management device for new energy vehicles includes a battery box and further includes:

[0008] The temperature management component includes a temperature sensor, a signal transmitter on one side of the temperature sensor, a lower magnetic head on one side of the temperature sensor, a top cover covering one side of the lower magnetic head, an upper magnetic head on one side of the top cover corresponding to the lower magnetic head, and a handle on one side of the upper magnetic head.

[0009] A further technical solution involves the upper and lower magnetic heads being made of magnetic material and adsorbing each other on both sides of the top cover.

[0010] A further technical solution involves installing anti-friction pads at the contact points between the temperature sensor and the battery cell.

[0011] Further technical solutions also include:

[0012] The battery assembly includes blade batteries, which are stacked on top of each other, and battery layers are provided at the interface between the blade batteries.

[0013] Further technical solutions also include:

[0014] The lead assembly includes battery wings disposed on both sides of the blade battery, with guide rods installed inside the battery wings.

[0015] A further technical solution involves installing anode and cathode wires inside the guide rod, and installing a cover plate at the point where the guide rod connects to the blade battery.

[0016] A further technical solution involves providing holes on both sides of the top cover, inserting the guide rod into the holes, and providing a filling groove on the side of the blade battery, with a sponge pad inside the filling groove.

[0017] Compared with the prior art, this utility model provides a battery management device for new energy vehicles, which has the following beneficial effects:

[0018] The temperature management component works by having a temperature sensor continuously slide across the battery surface. A handle controls the upper and lower magnetic heads at both ends of the sensor to attract each other, and the handle also guides the temperature sensor to detect the desired temperature. This method of temperature management avoids battery damage and complex testing issues caused by battery disassembly, making battery temperature management much simpler. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a new energy vehicle battery management device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the longitudinal section of a new energy vehicle battery management device proposed in this utility model;

[0021] Figure 3 This is an exploded view of the structure of a new energy vehicle battery management device proposed in this utility model;

[0022] Figure 4 This is a second exploded view of the structure of a new energy vehicle battery management device proposed in this utility model.

[0023] In the diagram: 1. Battery box; 2. Battery assembly; 3. Lead assembly; 4. Temperature management assembly; 5. Blade battery; 6. Temperature sensor; 7. Signal transmitter; 8. Upper magnetic head; 9. Handle; 10. Filler slot; 11. Sponge pad; 12. Battery layer; 13. Top cover; 14. Battery side wing; 15. Guide rod; 16. Cover plate; 17. Hole; 18. Lower magnetic head. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1: Refer to Figure 1 - Figure 4 A battery management device for new energy vehicles includes a battery box 1 for holding batteries, and further includes:

[0026] A temperature management component 4 includes a temperature sensor 6, which slides on the surface of the battery to detect temperature. A signal transmitter 7 is located on one side of the temperature sensor 6, transmitting the detected temperature to a data terminal for experimental data. A lower magnetic head 18 is located on one side of the temperature sensor 6, attracting an upper magnetic head 8. The sensor is controlled by a handle 9, enabling the temperature sensor 6 to detect temperature on the battery surface. A top cover 13 covers one side of the lower magnetic head 18, and an upper magnetic head 8 is located on one side of the top cover 13 corresponding to the lower magnetic head 18. A handle 9 is located on one side of the upper magnetic head 8.

[0027] The aforementioned new energy vehicle battery management device has an upper magnetic head 8 and a lower magnetic head 18 made of magnetic material that are attracted to each other on both sides of the top cover 13.

[0028] In the aforementioned new energy vehicle battery management device, the temperature sensor 6 is provided with an anti-friction pad at the part that contacts the battery cell to prevent the temperature sensor 6 from wearing out during sliding.

[0029] The aforementioned new energy vehicle battery management device further includes:

[0030] The battery assembly 2 includes blade batteries 5, which are stacked on top of each other. The stacked battery layers 12 can increase the battery capacity. Battery layers 12 are provided at the docking points between the blade batteries 5.

[0031] The aforementioned new energy vehicle battery management device further includes:

[0032] The lead assembly 3 includes battery side wings 14 disposed on both sides of the blade battery 5. Guide rods 15 are installed inside the battery side wings 14 on both sides and are connected to the battery side wings 14 to realize the transmission of current.

[0033] The aforementioned new energy vehicle battery management device includes a cathode and anode wires inside the guide rod 15. A cover plate 16 is provided at the part where the guide rod 15 connects with the blade battery 5. The cover plate 16 is a component for sliding connection between the upper and lower magnetic heads.

[0034] In the aforementioned new energy vehicle battery management device, the top cover 13 has holes 17 on both sides, which are the mounting points for the guide rod 15. The guide rod 15 is inserted and installed inside the holes 17. The blade battery 5 has a filling groove 10 on its side, and a sponge pad 11 installed inside the filling groove 10 is used to achieve a battery cushioning effect. The filling groove 10 is equipped with a sponge pad 11.

[0035] Working principle:

[0036] In the actual design process, this utility model addresses the following shortcomings in existing technologies: "In existing technologies, new energy batteries require pre-inspection before being put into use, and an important aspect of this pre-inspection is the charge-discharge test. Temperature change during the test is crucial data, as it relates to the battery's safety performance in subsequent use. Existing technologies require disassembling the entire battery pack during temperature monitoring and management, which not only damages the battery structure but also increases the complexity of the measurement. Therefore, improvements are needed." This invention specifically proposes battery component 2, lead assembly 3, and temperature management component 4.

[0037] Battery Component 2:

[0038] Battery assembly 2 is the location where the battery pack of a new energy vehicle is placed. It includes stacked blade batteries 5, which are connected to each other to form a battery layer 12. A filling groove 10 is provided on one side of the battery layer 12, and the edge of the filling groove 10 is filled with a sponge pad 11 to increase the cushioning effect and avoid excessive impact on the battery during placement.

[0039] Lead assembly 3:

[0040] The lead assembly 3 is the extension of the battery pack's wiring, providing the material basis for charge and discharge detection. This assembly includes battery side wings 14 located at both ends of the blade battery 5, with holes on the side wings 14 for connecting the anode and cathode wires. The wires are nested and protected by guide rods 15. The cover plate 16 is a component covering both sides of the battery, used for battery positioning.

[0041] Temperature management component 4:

[0042] The temperature management component 4 is the core component of this device for managing temperature. The temperature sensor 6 slides on the surface of the battery to detect the temperature value in real time and transmits the temperature data to the data terminal via the signal transmitter 7. The upper magnetic head 8 and lower magnetic head 18 on the surface of the temperature sensor 6 attract each other, and the detection position is controlled by the handle 9. In use, the handle 9 controls the upper magnetic head 8 to slide on the surface of the top cover. The upper magnetic head 8 indirectly drives the temperature sensor 6 to move on the surface of the battery through attraction, thereby achieving the temperature detection effect.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A new energy vehicle battery management device, comprising a battery box (1), characterized in that, Also include: Temperature management component (4), the temperature management component (4) includes temperature sensor (6), one side of temperature sensor (6) is provided with signal transmitter (7), one side of temperature sensor (6) is provided with lower magnetic head (18), one side of lower magnetic head (18) is covered with top cover (13) installation, the part corresponding to lower magnetic head (18) of one side of top cover (13) is provided with upper magnetic head (8), one side of upper magnetic head (8) is provided with handle (9).

2. The new energy vehicle battery management device according to claim 1, characterized in that, The upper magnetic head (8) and the lower magnetic head (18) are magnetic materials and are attracted to each other on both sides of the top cover (13).

3. The new energy vehicle battery management device according to claim 1, characterized in that, The part of the temperature sensor (6) in contact with the battery piece is provided with an anti-friction pad.

4. The new energy vehicle battery management device according to claim 1, characterized in that, Also include: Battery component (2), the battery component (2) includes blade battery (5), the blade battery (5) is stacked with each other, and the battery layer (12) is arranged at the abutting part between the blade batteries (5).

5. The new energy vehicle battery management device according to claim 4, characterized in that, Also include: Lead component (3), the lead component (3) includes battery side wing (14) arranged on both sides of blade battery (5), and the guide rod (15) is abutted and installed in the inside of the battery side wing (14) on both sides.

6. The new energy vehicle battery management device according to claim 5, characterized in that, The inside of the guide rod (15) is provided with anode and cathode leads, and the guide rod (15) is provided with a cover plate (16) at the abutting part with the blade battery (5).

7. The new energy vehicle battery management device according to claim 6, characterized in that, Both sides of the top cover (13) are provided with hole positions (17), the guide rod (15) is inserted and installed in the inside of the hole position (17), and the side edge of the blade battery (5) is provided with a filling groove (10), and the inside of the filling groove (10) is provided with a sponge pad (11).

Citation Information

Patent Citations

  • New energy automobile battery management apparatus

    CN107919505A