Rapid wiring device for chemical electrical engineering

Abstract

The utility model discloses a rapid wiring device for chemical electrical engineering, which relates to the technical field of rapid wiring and comprises a bottom plate, electric driving wheels are symmetrically arranged on two sides of the bottom plate, a wiring mechanism is arranged at the top of the bottom plate, and the wiring mechanism comprises an adjusting assembly, a smoothing assembly and a pay-off assembly. The adjusting assembly, the smoothing assembly and the pay-off assembly are used in cooperation, the smoothing assembly comprises a U-shaped frame, and the U-shaped frame is fixedly connected to the bottom of the bottom plate. According to the rapid wiring device for chemical electrical engineering, the flattening assembly accurately flattens a cable through linkage of the air cylinder, the gear and the sliding frame, cable distortion and damage are avoided, intelligent operation is achieved through the controller, manual intervention is reduced, the problems that a traditional wiring device is low in efficiency and inconvenient to operate are solved, and the wiring efficiency is improved. The high-efficiency, accurate and reliable wiring operation is realized, and the engineering quality and safety are improved.

Description

Technical Field

[0001] This utility model relates to the field of rapid wiring technology, and in particular to a rapid wiring device for chemical and electrical applications. Background Technology

[0002] In the chemical and electrical fields, cabling is an indispensable and crucial part of equipment installation and maintenance. Traditional cabling methods typically rely on manual operation, which is not only inefficient but also prone to cable twisting, damage, or misalignment due to improper handling, thus affecting the normal operation of electrical equipment. Furthermore, the complex chemical environment, with its potential for high temperatures and corrosive gases, further increases the difficulty and risk of cabling operations.

[0003] While some cabling devices exist on the market, their functions are relatively limited, mostly lacking cable laying or smoothing capabilities, failing to meet the demands of the chemical and electrical industries for efficient and precise cabling. Especially in scenarios requiring rapid cabling of a large number of cables, existing devices often struggle to achieve orderly cable arrangement and rapid deployment. Furthermore, traditional devices typically lack autonomous mobility, requiring manual pushing or carrying, increasing the workload of operators and reducing work efficiency. To address these issues, we have introduced a rapid cabling device for the chemical and electrical industries. Utility Model Content

[0004] This utility model discloses a rapid wiring device for chemical and electrical applications, which aims to solve the technical problems that most devices lack wiring or smoothing functions, lack autonomous movement capabilities, require manual pushing or carrying, increase the labor intensity of operators, and reduce work efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A rapid wiring device for chemical and electrical applications includes a base plate with electrically driven wheels symmetrically arranged on both sides. A wiring mechanism is located on the top of the base plate. The wiring mechanism includes an adjusting component, a smoothing component, and a wire-laying component, which cooperate with each other. The smoothing component includes a U-shaped frame fixedly connected to the bottom of the base plate. A cylinder is fixedly connected to the bottom of the inner wall of the U-shaped frame. Sliding rods are symmetrically fixedly connected inside the U-shaped frame. Double-sided racks are slidably connected to the outer sides of the two sliding rods. A connecting rod is fixedly connected to the telescopic end of the cylinder. The base plate is fixedly connected to the bottom of the double-sided rack. A rotating shaft is symmetrically rotatably connected inside the base plate. Gears are fixedly connected to the outer sides of both rotating shafts, and the gears mesh with the double-sided rack. Slide rails are symmetrically fixedly connected to the top of the base plate. Slide frames are symmetrically slidably connected to the top of the two slide rails. Slide frames are fixedly connected to the sides of the two slide frames that are far apart from each other. Slide columns are slidably connected inside the two slide frames. A rotating plate is fixedly connected to the outer sides of both rotating shafts. The top of the rotating plate is fixedly connected to the bottom of the slide column on the other side.

[0007] By incorporating electrically driven wheels, the device can move autonomously, improving the efficiency and flexibility of cabling. The coordinated use of the adjusting, smoothing, and laying components within the cabling mechanism ensures a smooth cabling process and neat cable arrangement. The smoothing component precisely flattens the cables, reducing twisting and damage.

[0008] In a preferred embodiment, the smoothing assembly includes a mounting frame that is equidistantly fixed to the top of the sliding frame. Fixed plates are symmetrically fixed to the outer side of the mounting frame, and a rotating rod is rotatably connected between the two fixed plates on the same side. A smoothing roller is fixedly connected to the outer side of the rotating rod.

[0009] The smoothing components further enhance the smoothing effect of the cables, ensuring the flatness and stability of the cables during the cabling process.

[0010] In a preferred embodiment, the wire feeding assembly includes a fixing frame fixedly connected to the top side of the base plate. A winding roller is rotatably connected inside the fixing frame, and a drive motor is fixedly connected to the outside of the fixing frame. The output end of the drive motor is fixedly connected to the winding roller. A limit frame is fixedly connected to the outside of the fixing frame. A transverse roller is symmetrically rotatably connected inside the limit frame, and a longitudinal roller is symmetrically rotatably connected to the outside of the transverse roller. The transverse roller and the longitudinal roller cooperate with each other.

[0011] The cable laying component enables orderly cable laying, avoiding cable mess and tangling, and improving wiring efficiency.

[0012] In a preferred embodiment, a push frame is fixedly connected to the top side of the base plate, and anti-slip grips are symmetrically fixedly connected to the outer side of the push frame.

[0013] The push frame and non-slip grips make it easy for operators to adjust the position of the device.

[0014] In a preferred embodiment, a shock-absorbing rubber plate is fixedly connected to the outer side of the base plate, on the side away from the pusher frame.

[0015] The anti-collision rubber plate protects the device from collision damage.

[0016] In a preferred embodiment, a controller is fixedly connected to the top side of the push frame, and both the cylinder and the drive motor are electrically connected to the controller.

[0017] The controller is electrically connected to the cylinder and drive motor to achieve intelligent control of the entire process.

[0018] The rapid wiring device for chemical and electrical applications provided by this utility model has the following advantages:

[0019] Firstly, the smoothing component precisely smooths the cable through the linkage of cylinders, gears, and sliding frames, avoiding cable twisting and damage. The controller enables intelligent operation, reducing manual intervention and solving the problems of low efficiency and inconvenient operation of traditional wiring devices. This achieves efficient, accurate, and reliable wiring operations, improving project quality and safety.

[0020] Secondly, the push frame and non-slip grips facilitate operator adjustment of the device's position, while the anti-collision rubber plate protects the device from impact damage. The controller is electrically connected to the cylinder and drive motor, enabling intelligent control of the entire process. Attached Figure Description

[0021] Figure 1 This is a three-dimensional schematic diagram of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0022] Figure 2 This is a three-dimensional bottom view of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0023] Figure 3 This is a three-dimensional schematic diagram of the wiring assembly of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0024] Figure 4 This is a three-dimensional schematic diagram of the adjustment component of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0025] Figure 5 This is a three-dimensional bottom view of the adjustment component of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0026] Figure 6 This is a three-dimensional schematic diagram of the smoothing component of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0027] Figure 7 This is a three-dimensional schematic diagram of the base plate of a rapid wiring device for chemical and electrical applications proposed in this utility model.

[0028] In the attached diagram: 1. Base plate; 2. Electric drive wheel; 31. U-shaped frame; 32. Cylinder; 33. Slide rod; 34. Double-sided rack; 35. Connecting plate; 36. Rotating shaft; 37. Gear; 38. Slide rail; 39. Sliding frame; 310. Sliding frame; 311. Rotating plate; 312. Sliding column; 313. Mounting frame; 314. Fixing plate; 315. Rotating rod; 316. Smoothing roller; 41. Fixing frame; 42. Winding roller; 43. Drive motor; 44. Limiting frame; 45. Transverse roller; 46. Longitudinal roller; 5. Pushing frame; 6. Anti-slip grip; 7. Anti-collision rubber plate; 8. Controller. Detailed Implementation

[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0030] The rapid wiring device for chemical and electrical applications disclosed in this utility model is mainly used in rapid wiring scenarios.

[0031] Reference Figure 1 - Figure 7A rapid wiring device for chemical and electrical applications includes a base plate 1. Electric drive wheels 2 are symmetrically arranged on both sides of the base plate 1. A wiring mechanism is located on the top of the base plate 1. The wiring mechanism includes an adjustment component, a smoothing component, and a wire-laying component. These components work together. The smoothing component includes a U-shaped frame 31, which is fixedly connected to the bottom of the base plate 1. A cylinder 32 is fixedly connected to the bottom of the inner wall of the U-shaped frame 31. Sliding rods 33 are symmetrically fixedly connected inside the U-shaped frame 31. Double-sided racks 34 are slidably connected to the outer sides of the two sliding rods 33. A connecting plate 35 is fixedly connected to the telescopic end of the cylinder 32. The connecting plate 35 connects to the double-sided racks 34. The bottom of the rack 34 is fixedly connected. Rotating shafts 36 are symmetrically rotatably connected inside the base plate 1. Gears 37 are fixedly connected to the outer sides of both rotating shafts 36, and the gears 37 mesh with the rack 34. Slide rails 38 are symmetrically fixedly connected to the top of the base plate 1. Sliding frames 39 are symmetrically slidably connected to the top of the two slide rails 38. Sliding frames 310 are fixedly connected to the sides of the two sliding frames 39 that are far apart from each other. Sliding columns 312 are slidably connected inside the two sliding frames 310. Rotating plates 311 are fixedly connected to the outer sides of both rotating shafts 36. The other side of the top of the rotating plate 311 is fixedly connected to the bottom of the sliding column 312. The smoothing assembly includes a mounting frame 313, which is equidistantly fixedly connected to the top of the sliding frames 39. Fixing plates 314 are symmetrically fixedly connected to the outer sides of the mounting frame 313. A rotating rod 315 is rotatably connected between the two fixing plates 314 on the same side. A smoothing roller 316 is fixedly connected to the outer side of the rotating rod 315. The wire feeding assembly includes a fixing frame 41, which is fixedly connected to the top side of the base plate 1. A winding roller 42 is rotatably connected inside the fixing frame 41. A drive motor 43 is fixedly connected to the outside of the fixing frame 41. The output end of the drive motor 43 is fixedly connected to the winding roller 42. A limit frame 44 is fixedly connected to the outside of the fixing frame 41. A transverse roller 45 is symmetrically rotatably connected inside the limit frame 44. A longitudinal roller 46 is symmetrically rotatably connected to the outside of the transverse roller 45. The transverse roller 45 and the longitudinal roller 46 are used in cooperation with each other.

[0032] In this embodiment, the rapid cabling device for chemical and electrical applications achieves autonomous movement via an electrically driven wheel 2. The cabling mechanism at the top of the device consists of an adjustment component, a smoothing component, and a cable release component working together to complete efficient cabling. In the cable release component, the drive motor 43 drives the winding roller 42 to rotate, and the cable is released in an orderly manner through the transverse roller 45 and longitudinal roller 46 of the limiting frame 44. In the smoothing component, the cylinder 32 extends and retracts, driving the double-sided rack 34 to move laterally, driving the gear 37 and the rotating shaft 36 to rotate, which in turn drives the sliding frame 39 to move along the slide rail 38 through the rotating plate 311 and the sliding column 312, causing the smoothing rollers 316 on both sides to move closer to each other until the smoothing rollers 316 on both sides are completely in contact with the outer wall of the cable. The smoothing component precisely smooths the cable through the linkage of the cylinder 32, the gear 37, and the sliding frame 39, avoiding cable twisting and damage. The controller 8 enables intelligent operation, reducing manual intervention and solving the problems of low efficiency and inconvenient operation of traditional cabling devices. This achieves efficient, accurate, and reliable cabling operations, improving project quality and safety.

[0033] The above technical solutions, considering that most lack line laying or smoothing functions and have no autonomous movement capability, requiring manual pushing or handling, increase the labor intensity of operators and reduce work efficiency, are implemented as follows to solve these problems:

[0034] Reference Figure 1 - Figure 7 In a preferred embodiment, a pusher frame 5 is fixedly connected to the top side of the base plate 1, and anti-slip grips 6 are symmetrically fixedly connected to the outer side of the pusher frame 5. A shock-absorbing rubber plate 7 is fixedly connected to the outer side of the base plate 1, on the side away from the pusher frame 5. A controller 8 is fixedly connected to the top side of the pusher frame 5, and the cylinder 32 and the drive motor 43 are both electrically connected to the controller 8.

[0035] In this embodiment: the push frame 5 and the non-slip grip 6 facilitate the operator's adjustment of the device position, while the anti-collision rubber plate 7 protects the device from collision damage. The controller 8 is electrically connected to the cylinder 32 and the drive motor 43, realizing intelligent control of the entire process.

[0036] Working Principle: This rapid wiring device for chemical and electrical applications achieves autonomous movement via an electrically driven wheel 2. The wiring mechanism at the top of the device consists of an adjustment component, a smoothing component, and a wire-laying component working together to complete efficient wiring. In the wire-laying component, the drive motor 43 drives the winding roller 42 to rotate, and the cable is orderly released through the transverse roller 45 and longitudinal roller 46 of the limiting frame 44. In the smoothing component, the cylinder 32 extends and retracts, driving the double-sided rack 34 to move laterally, driving the gear 37 and the rotating shaft 36 to rotate, which in turn drives the sliding frame 39 to move along the slide rail 38 through the rotating plate 311 and the sliding column 312, causing the smoothing rollers 316 on both sides to move closer to each other until the smoothing rollers 316 on both sides are completely in contact with the outer wall of the cable, smoothing the cable and ensuring a flat laying. The controller 8 is electrically connected to the cylinder 32 and the drive motor 43 to realize intelligent control of the entire process. The push frame 5 and the anti-slip grip 6 facilitate the operator to adjust the position of the device, while the anti-collision rubber plate 7 protects the device from collision damage.

[0037] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A fast wiring device for chemical electrical use comprising a base plate (1), characterized in that: Both sides of the bottom plate (1) are symmetrically provided with electric drive wheels (2), and the top of the bottom plate (1) is provided with a wiring mechanism, which comprises an adjusting assembly, a flattening assembly and a pay-off assembly, which are used in cooperation with each other. The flattening assembly comprises a U-shaped frame (31) fixedly connected to the bottom of the bottom plate (1), a gas cylinder (32) fixedly connected to the inner wall bottom of the U-shaped frame (31), two symmetrical slide rods (33) fixedly connected to the inside of the U-shaped frame (31), two slide rods (33) The outer side is slidably connected with a double-sided rack (34), the telescopic end of the gas cylinder (32) is fixedly connected with a connecting plate (35), the connecting plate (35) is fixedly connected with the bottom of the double-sided rack (34), the inside of the bottom plate (1) is rotatably connected with two rotating shafts (36), the outer side of the two rotating shafts (36) is fixedly connected with two gears (37), the gears (37) and the double-sided rack (34) are meshed and connected, the top of the bottom plate (1) is symmetrically fixedly connected with two slide rails (38), the top of the two slide rails (38) is symmetrically slidably connected with two slide frames (39), the side away from each other of the two slide frames (39) is fixedly connected with two slide frames (310), the inside of the two slide frames (310) is slidably connected with two slide columns (312), the outer side of the two rotating shafts (36) is fixedly connected with two rotating plates (311), and the top of the other side of the rotating plate (311) is fixedly connected with the bottom of the slide column (312).

2. A quick wiring device for chemical electrical use according to claim 1, characterized in that: The flattening assembly comprises a mounting frame (313) fixedly connected to the top of the slide frame (39), the outer side of the mounting frame (313) is symmetrically fixedly connected with two fixed plates (314), and the two fixed plates (314) on the same side are rotatably connected with a rotating rod (315), and the outer side of the rotating rod (315) is fixedly connected with a flattening roller (316).

3. A fast wiring device for use in chemical electrical applications as defined in claim 1, wherein: The pay-off assembly comprises a fixed frame (41) fixedly connected to one side of the top of the bottom plate (1), a winding roller (42) rotatably connected in the fixed frame (41), a driving motor (43) fixedly connected to the outer side of the fixed frame (41), and the output end of the driving motor (43) is fixedly connected with the winding roller (42), the outer side of the fixed frame (41) is fixedly connected with a limiting frame (44), the inside of the limiting frame (44) is symmetrically rotatably connected with a transverse roller (45), the outer side of the transverse roller (45) is symmetrically rotatably connected with a longitudinal roller (46), and the transverse roller (45) and the longitudinal roller (46) are used in cooperation.

4. A quick wiring device for chemical electrical use according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a pushing frame (5), and the outer side of the pushing frame (5) is symmetrically fixedly connected with a non-slip handle (6).

5. A quick wiring device for chemical electrical use according to claim 1, characterized in that: The outer side of the bottom plate (1) and the side away from the pushing frame (5) is fixedly connected with an anti-collision rubber plate (7).

6. A quick wiring device for chemical electrical use according to claim 4, characterized in that: The top side of the pushing frame (5) is fixedly connected with a controller (8), and the air cylinder (32) and the driving motor (43) are electrically connected with the controller (8).

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