Full-automatic printed board three-proofing dip-coating mechanism
The fully automated PCB conformal coating mechanism utilizes components such as conveyor belts, threaded rods, and suction cups to automate the coating and drying of PCBs. This solves the problems of low efficiency, high labor intensity, and poor environmental performance associated with manual and semi-automatic coating processes, achieving efficient, uniform, and environmentally friendly PCB protective material coating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-03-06
AI Technical Summary
In existing technologies, manual and semi-automatic dip coating of circuit board protective materials suffers from problems such as low production efficiency, high labor intensity, high material waste rate, poor environmental performance, and insufficient coating consistency and uniformity.
A fully automatic three-proof coating mechanism for printed circuit boards was designed. It adopts components such as conveyor belt, threaded rod, drive motor, suction cup and air pump device to realize the automated conveying, coating and drying process of printed circuit boards. The automated control and stability of the equipment are realized through the control panel.
It improves the production efficiency of circuit board dip coating, reduces labor intensity, reduces material waste, enhances the uniformity and consistency of coating, and improves environmental friendliness.
Smart Images

Figure CN223978834U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conformal coating technology for printed circuit boards, and more specifically to a fully automatic conformal coating mechanism for printed circuit boards. Background Technology
[0002] In the dip coating industry, especially in the dip coating of circuit board anti-corrosion materials, such as inverter circuit boards, PLCs, and industrial PC circuit boards for industrial automatic control products; air conditioner control boards and washing machine control boards for the home appliance industry; and circuit boards for the automotive industry, all circuit boards require moisture-proof and anti-corrosion processes. Currently, the main method is to dip-coat a layer of protective material onto the circuit board, commonly known as conformal coating, such as alkyd resin, polyurethane, acrylic resin, silicone resin, epoxy resin, polyester, etc., and the dip coating process used is manual dip coating, semi-automatic dip coating, etc.
[0003] The shortcomings of existing technologies are: manual and semi-automatic dip coating are inefficient, involve high labor intensity, have a high material waste rate, are environmentally unfriendly, and can affect human health. In addition, the coating consistency and uniformity are poor. Therefore, the market urgently needs a fully automatic three-proof dip coating mechanism for printed circuit boards. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a fully automatic three-proof coating mechanism for printed circuit boards to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a fully automatic printed circuit board three-proof dipping coating mechanism, including a worktable, with limiting plates fixedly provided at the four corners of the top surface of the worktable, grooves opened on the opposite sides of the four limiting plates, conveyor belts provided in the grooves of the four grooves, and printed circuit board bodies movably connected to the outer walls of the four conveyor belts, a groove opened on the top surface of the worktable near one side, and support frames fixedly connected to both sides of the worktable, with limiting grooves opened on the opposite sides of the two support frames;
[0006] Preferably, a threaded rod is movably connected in one of the limiting grooves, a support rod is fixedly connected in the other limiting groove, a first drive motor is fixedly connected to one side of one of the support frames, the transmission end of the first drive motor is fixedly connected to one end of the threaded rod, limiting blocks are slidably connected in both of the limiting grooves, and a control panel is fixedly connected to one side of the other support frame.
[0007] Preferably, the middle part of one of the limiting blocks is threadedly sleeved with the outer wall of the threaded rod, and the middle part of the other limiting block is movably sleeved with the outer wall of the support rod, and a support plate is fixedly connected to the opposite sides of the two limiting blocks.
[0008] Preferably, a protective block is fixedly connected to the middle of one side of the support plate, a connecting column is movably sleeved in the middle of the protective block, and a plurality of gear grooves are opened on one side of the outer wall of the connecting column, and a gear body is meshed with the plurality of gear grooves.
[0009] Preferably, a second drive motor is connected to the middle of the gear body, and a protective shell is fixedly connected to the middle of the top surface of the support plate.
[0010] Preferably, an air pump device is provided on one side of the protective shell, a connecting pipe is fixedly connected to the bottom surface of the air pump device, a suction cup is fixedly connected to one end of the connecting pipe, and the bottom end of the connecting column is fixedly connected to the top surface of the suction cup near one side.
[0011] The technical effects and advantages of this utility model are as follows:
[0012] 1. This utility model, by setting up four conveyor belts located in four grooves, with the width of the four conveyor belts being longer than the width of the four limiting plates, and the two sides of the printed circuit board body located above the conveyor belts, the printed circuit board body is moved from the middle of the left conveyor belt workbench. The bottom surface of the suction cup is equipped with a straight tube, which sucks up the printed circuit board body and transports it into the tank for dip coating. After dip coating, the suction cup transports the printed circuit board body to the two right conveyor belts. The bottom of the two right conveyor belts is also part of the tank. After the dip coating is drained on the two right conveyor belts, the printed circuit board body is transported to the dryer, thereby achieving a rapid dip coating effect and solving the problem of low production efficiency in manual dip coating and semi-automatic dip coating.
[0013] 2. In this utility model, by setting a threaded rod, the operator can adjust and set the movement of the support plate through the control panel. The control panel controls the first drive motor to drive the threaded rod to rotate. When the threaded rod rotates, it drives the limit block to move in the limit groove. The movement of one limit block drives the support plate to move, and then the support plate transmits the force to another limit block. When the other limit block moves, it is limited by the support rod, thereby achieving the stability of the support plate during movement. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the threaded rod structure of this utility model.
[0016] Figure 3 This is a schematic diagram of the support rod structure of this utility model.
[0017] Figure 4 This is a schematic diagram of the gear body structure of this utility model.
[0018] The attached diagram is labeled as follows: 1. Workbench; 2. Limiting plate; 3. Groove; 4. Conveyor belt; 5. Printed circuit board body; 6. Tank; 7. Support frame; 8. Limiting groove; 9. First drive motor; 10. Threaded rod; 11. Limiting block; 12. Support plate; 13. Support rod; 14. Protective block; 15. Connecting column; 16. Gear groove; 17. Gear body; 18. Second drive motor; 19. Protective shell; 20. Air pump device; 21. Connecting pipe; 22. Suction cup; 23. Control panel. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The fully automatic three-proof coating mechanism for printed circuit boards involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] This utility model provides a fully automatic three-proof coating mechanism for printed circuit boards, including a workbench 1. Limiting plates 2 are fixedly provided at the four corners of the top surface of the workbench 1. Grooves 3 are opened on the opposite sides of the four limiting plates 2. Conveyor belts 4 are provided in the grooves of the four grooves 3. Printed circuit board bodies 5 are movably connected to the outer walls of the four conveyor belts 4. A groove 6 is opened on one side of the top surface of the workbench 1. Support frames 7 are fixedly connected to both sides of the workbench 1. Limiting grooves 8 are opened on the opposite sides of the two support frames 7.
[0021] By setting up four conveyor belts 4, which are located in four grooves 3, and the width of the four conveyor belts 4 is longer than the width of the four limiting plates 2, the two sides of the printed circuit board body 5 are located above the conveyor belts 4. The printed circuit board body 5 is placed in the middle of the worktable 1 of the left conveyor belt 4. The bottom surface of the suction cup 22 is provided with a straight tube. The printed circuit board body 5 is sucked up by the straight tube on the bottom surface of the suction cup 22 and transported to the tank 6 for dip coating. After dip coating, the suction cup 22 transports the printed circuit board body 5 to the two right conveyor belts 4. The bottom of the two right conveyor belts 4 is also part of the tank 6. After the dip coating, the printed circuit board body 5 is drained on the two right conveyor belts 4 and then transported to the dryer, thereby achieving a rapid dip coating effect and solving the problem of low production efficiency of manual dip coating and semi-automatic dip coating.
[0022] Furthermore, a threaded rod 10 is movably connected in one limiting groove 8, a support rod 13 is fixedly connected in the other limiting groove 8, a first drive motor 9 is fixedly connected to one side of a support frame 7, the transmission end of the first drive motor 9 is fixedly connected to one end of the threaded rod 10, a limiting block 11 is slidably connected in both limiting grooves 8, and a control panel 23 is fixedly connected to one side of the other support frame 7.
[0023] By setting the threaded rod 10, the operator can adjust and set the movement of the support plate 12 through the control panel 23. The control panel 23 controls the first drive motor 9 to drive the threaded rod 10 to rotate. When the threaded rod 10 rotates, it drives the limit block 11 to move in the limit groove 8. The movement of one limit block 11 drives the support plate 12 to move, and then the support plate 12 transmits the force to another limit block 11. When the other limit block 11 moves, it is limited by the support rod 13, thereby achieving the stability of the support plate 12 during movement.
[0024] Furthermore, the middle part of one limiting block 11 is threadedly connected to the outer wall of the threaded rod 10, and the middle part of the other limiting block 11 is movably connected to the outer wall of the support rod 13. Support plates 12 are fixedly connected to the opposite sides of the two limiting blocks 11.
[0025] By setting the connecting column 15, the second drive motor 18 can be controlled and set to rotate the gear body 17 through the control panel 23. The rotation of the gear body 17 meshes with several gear slots 16, thereby raising and lowering the connecting column 15, and then raising and lowering the suction cup 22 through the connecting column 15.
[0026] Furthermore, a protective block 14 is fixedly connected to the middle of one side of the support plate 12, and a connecting column 15 is movably sleeved in the middle of the protective block 14. Several gear grooves 16 are opened on one side of the outer wall of the connecting column 15, and the gear body 17 is meshed with the several gear grooves 16.
[0027] By setting up an air pump device 20, which is located on the top surface of the support plate 12 near one side, the air pump device 20 cooperates with the connecting pipe 21 so that the straight pipe under the suction cup 22 can suck up the printed circuit board body 5, thereby transporting the printed circuit board body 5 to the tank 6 for dip coating and then transporting it to the right conveyor belt 4 for draining, and finally drying it in the dryer.
[0028] Furthermore, a second drive motor 18 is connected to the middle of the gear body 17, a protective shell 19 is fixedly connected to the middle of the top surface of the support plate 12, an air pump device 20 is provided on one side of the protective shell 19, a connecting pipe 21 is fixedly connected to the bottom surface of the air pump device 20, a suction cup 22 is fixedly connected to one end of the connecting pipe 21, and the bottom end of the connecting column 15 is fixedly connected to the top surface of the suction cup 22 near one side.
[0029] By setting up control panel 23, which is located on one side of support frame 7, operators can clearly see the operation of the machine when using the equipment, thereby avoiding malfunctions.
[0030] The working principle of this utility model is as follows: Four conveyor belts 4 are located in four grooves 3, and the width of the four conveyor belts 4 is longer than the width of the four limiting plates 2. The two sides of the printed circuit board body 5 are located above the conveyor belts 4. The printed circuit board body 5 is moved from the middle of the worktable 1 of the left conveyor belt 4. The bottom surface of the suction cup 22 is provided with a straight tube. The printed circuit board body 5 is sucked up by the straight tube on the bottom surface of the suction cup 22 and transported to the tank 6 for dip coating. After dip coating, the suction cup 22 transports the printed circuit board body 5 to the two right conveyor belts 4. The bottom of the two right conveyor belts 4 is also part of the tank 6. After dip coating, the printed circuit board body 5 is drained on the two right conveyor belts 4 and then transported to the dryer, thereby achieving a rapid dip coating effect. The operator can adjust and set the movement of the moving support plate 12 through the control panel 23. The control panel 23 controls the first drive motor 9 to drive the threaded rod 10 to rotate. When the threaded rod 10 rotates, it drives the limiting block 11 to move in the limiting groove 8. The movement of the support plate 12 is driven by the movement of the support plate 11, which then transmits the force to another limiting block 11. The other limiting block 11 moves by means of the support rod 13, thereby achieving stability when the support plate 12 moves. The second drive motor 18 can be controlled and set by the control panel 23 to drive the gear body 17 to rotate. The rotation of the gear body 17 meshes with several gear slots 16, thereby raising and lowering the connecting column 15. The connecting column 15 then drives the suction cup 22 to rise and fall. The air pump device 20 is located on the top surface of the support plate 12 near one side. The air pump device 20 cooperates with the connecting pipe 21 so that the straight pipe under the suction cup 22 can hold the printed circuit board body 5, thereby transporting the printed circuit board body 5 to the tank 6 for dip coating and then transporting it to the right conveyor belt 4 for draining. Finally, it is dried in the dryer. The control panel 23 is located on one side of the support frame 7. When using the equipment, the operator can clearly see the operation of the machine, thereby avoiding malfunctions.
[0031] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0032] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A full-automatic printed board three-proofing dipping coating mechanism comprising a workbench (1), characterized in that: The top surface of the workbench (1) is provided with a limiting plate (2) at each corner, and a groove (3) is formed in the opposite side of each of the four limiting plates (2), and a conveying belt (4) is arranged in each groove (3), and a printed board body (5) is movably connected to the outer wall of each conveying belt (4), and a slot (6) is formed in the top surface of the workbench (1) near one side, and a supporting frame (7) is fixedly connected to each side of the workbench (1), and a limiting slot (8) is formed in the opposite side of each supporting frame (7).
2. The full-automatic printed board three-proofing immersion coating mechanism according to claim 1, characterized in that: A threaded rod (10) is movably connected in one of the limiting slots (8), and a supporting rod (13) is fixedly connected in the other limiting slot (8), and a first driving motor (9) is fixedly connected to one side of one of the supporting frames (7), and one end of the threaded rod (10) is fixedly connected to the transmission end of the first driving motor (9), and a limiting block (11) is slidably connected in each of the limiting slots (8), and a control panel (23) is fixedly connected to one side of the other supporting frame (7).
3. The full-automatic printed board tri-proof dipping coating mechanism according to claim 2, characterized in that: The middle part of one of the limiting blocks (11) is threadedly connected to the outer wall of the threaded rod (10), and the middle part of the other limiting block (11) is movably connected to the outer wall of the supporting rod (13), and a supporting plate (12) is fixedly connected to the opposite sides of the two limiting blocks (11).
4. The full-automatic printed board three-proofing immersion coating mechanism according to claim 3, characterized in that: A protection block (14) is fixedly connected to the middle part of one side of the supporting plate (12), a connecting column (15) is movably connected to the middle part of the protection block (14), a plurality of gear grooves (16) are formed in the outer wall of one side of the connecting column (15), and a gear body (17) is engagedly connected to the plurality of gear grooves (16).
5. The full-automatic printed board three-proofing immersion coating mechanism according to claim 4, characterized in that: A second driving motor (18) is transmissionally connected to the middle part of the gear body (17), and a protection shell (19) is fixedly connected to the middle part of the top surface of the supporting plate (12).
6. The full-automatic printed board tri-proof dipping coating mechanism according to claim 5, characterized in that: A gas pump device (20) is arranged on one side of the protection shell (19), and a connecting pipe (21) is fixedly connected to the bottom surface of the gas pump device (20), An suction disc (22) is fixedly connected to one end of the connecting pipe (21), and the bottom end of the connecting column (15) is fixedly connected to the top surface of the suction disc (22) near one side.