Aircraft simulator seat headrest structure

By designing a height-adjustable and easily replaceable headrest structure for aircraft simulator seats, the problem of insufficient headrest adjustability and replaceability in existing technologies has been solved, improving pilot comfort and training effectiveness while reducing maintenance costs.

CN223979601UActive Publication Date: 2026-03-10JIANGSU WEIXIN AVIATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing aircraft simulator seat headrest structures are inadequate in terms of height adjustment and ease of replacement, affecting pilot comfort and safety, and also incurring high maintenance costs.

Method used

A headrest structure with adjustable height and easily replaceable headrest cushion was designed. It adopts components such as inner lining plate, positioning rod, locking component, positioning sleeve and locking sleeve to realize flexible adjustment and stable locking of headrest height, and simplifies the replacement process through the detachable headrest cushion design.

Benefits of technology

It improves pilot comfort and focus, reduces maintenance costs, enhances the practicality and safety of the headrest, and ensures that the headrest remains stable in its adjusted height position.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aircraft simulator seat headrest structure which comprises a headrest back cushion and an installation assembly installed on the headrest back cushion, the installation assembly comprises an inner lining plate used for installing the headrest back cushion, positioning inserting rods used for fixing the inner lining plate are installed on the two sides of the bottom of the inner lining plate, and the positioning inserting rods are used for fixing the inner lining plate. Locking assemblies are installed on the two positioning insertion rods correspondingly, and a lining groove used in cooperation with the lining plate is formed in the bottom of the headrest cushion. According to the utility model, the height of the headrest structure is adjustable, and the headrest cushion is easy to replace, so that individual requirements of a pilot in a simulated flight process can be better met, the pressure of the neck and the head is reduced, the comfort and the concentration of the pilot are improved, and the training effect is further improved; meanwhile, a new headrest cushion can be easily detached and replaced, the whole headrest structure does not need to be replaced, the maintenance cost is greatly reduced, and the practicability of the headrest is improved.
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Description

Technical Field

[0001] This utility model relates to the field of seedling cultivation technology, and in particular to a headrest structure for an aircraft simulator seat. Background Technology

[0002] In the field of modern aviation simulation training, aircraft simulators are key equipment for pilot training, and the design of their headrests directly affects the comfort and safety of pilots during simulated flight. With the continuous advancement of aviation technology and the increasing demands of pilot training, traditional aircraft simulator seat headrest structures are no longer sufficient to meet diverse training needs. In particular, existing headrest designs often have many shortcomings in terms of adjustability and comfort.

[0003] For example, consider a car headrest disclosed in prior art document CN110861554B. While this headrest structure takes user experience into account to some extent, it still has significant shortcomings in height adjustment. Specifically, this car headrest lacks an effective adjustment mechanism, preventing users from flexibly adjusting its height according to their individual height, posture habits, or the needs of simulated flight scenarios. This fixed design not only limits the headrest's applicability but may also cause unnecessary pressure on the pilot's neck and head, affecting training effectiveness and even posing safety hazards.

[0004] Furthermore, as flight simulation training scenarios become increasingly complex, pilots may need to frequently change headrests to adapt to different training tasks during simulated flights. However, the headrest structure in the comparative document does not take into account the ease of replacement of the headrest cushion, making headrest maintenance and upgrades cumbersome and costly. Utility Model Content

[0005] The purpose of this invention is to provide a headrest structure for an aircraft simulator seat. By providing a height-adjustable headrest structure with easily replaceable headrest cushions, this invention can better meet the personalized needs of pilots during simulated flight, reduce neck and head pressure, improve pilot comfort and concentration, and thus enhance training effectiveness. At the same time, the headrest cushions can be easily removed and replaced without replacing the entire headrest structure, greatly reducing maintenance costs and improving the practicality of the headrest.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A headrest structure for an aircraft simulator seat includes:

[0008] A headrest cushion and a mounting assembly mounted on the headrest cushion, the mounting assembly including an inner lining plate for mounting the headrest cushion, positioning rods for fixing the inner lining plate are mounted on both sides of the bottom of the inner lining plate, and locking components are mounted on both positioning rods.

[0009] The aforementioned aircraft simulator seat headrest structure includes a lining groove at the bottom of the headrest cushion that cooperates with the inner lining plate.

[0010] In the aforementioned aircraft simulator seat headrest structure, the locking assembly includes a positioning sleeve and a locking sleeve that are slidably sleeved on the positioning rod, and the top of the positioning sleeve and the bottom of the locking sleeve are detachable. A locking assembly for positioning the locking sleeve is installed on the side of the locking sleeve.

[0011] In the aforementioned aircraft simulator seat headrest structure, positioning protrusions are fixedly connected to the inner walls of both the positioning sleeve and the locking sleeve, and a positioning groove matching the positioning protrusion is provided on the positioning rod at the position corresponding to the positioning protrusion.

[0012] In the aforementioned aircraft simulator seat headrest structure, a threaded sleeve is fixedly connected to the bottom of the locking sleeve, and a threaded ring matching the threaded sleeve is fixedly connected to the top of the positioning sleeve.

[0013] In the aforementioned aircraft simulator seat headrest structure, the locking component includes a receiving groove formed on the inner wall of the locking sleeve, an abutment spring fixedly connected to the inner wall of the receiving groove, an arc-shaped abutment plate provided at the end of the abutment spring and corresponding to the position of the positioning rod, a rubber anti-slip pad provided on the side of the arc-shaped abutment plate near the positioning rod, and an operating rod for operating the arc-shaped abutment plate fixedly connected to the arc-shaped abutment plate.

[0014] The aforementioned aircraft simulator seat headrest structure comprises a surface layer and a bottom layer, wherein the surface layer is made of 50D soft sponge and the bottom layer is made of 70D high-resilience sponge.

[0015] In the aforementioned aircraft simulator seat headrest structure, the positioning rod is made of 304 stainless steel.

[0016] In the aforementioned aircraft simulator seat headrest structure, the positioning sleeve and locking sleeve are made of carbon fiber reinforced nylon.

[0017] This utility model has at least the following beneficial effects:

[0018] 1. This utility model realizes an aircraft simulator seat headrest structure. By providing a height-adjustable headrest structure with easily replaceable headrest cushions, this utility model can better meet the personalized needs of pilots during simulated flight, reduce neck and head pressure, improve pilot comfort and concentration, and thus improve training effectiveness. At the same time, the headrest cushions can be easily removed and replaced without replacing the entire headrest structure, which greatly reduces maintenance costs and improves the practicality of the headrest.

[0019] 2. In this utility model, by setting up an operating lever, an arc-shaped abutment plate, an abutment spring, and a positioning plug and a locking sleeve in a cooperative structure, the height of the headrest can be flexibly adjusted. Pilots can adjust the height of the headrest by simple operation according to their personal height, sitting habits or the needs of simulated flight scenarios, thereby obtaining more comfortable and safe support.

[0020] 3. In this utility model, the headrest cushion adopts a detachable design, which makes the replacement of the headrest cushion simple and quick. When the headrest cushion is worn due to long-term use or needs to be adapted to different training tasks, the pilot can easily remove and replace the headrest cushion with a new one without replacing the entire headrest structure, which greatly reduces maintenance costs and improves the practicality of the headrest.

[0021] 4. In this utility model, after the headrest height is adjusted, by loosening the operating lever, the arc-shaped abutment plate can automatically press against the side of the positioning rod under the elastic force of the abutment spring, thereby ensuring that the headrest remains stable in the adjusted height position. This design effectively avoids the headrest from moving unexpectedly due to external force during use, and improves the reliability and safety of the headrest. Attached Figure Description

[0022] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0023] Figure 1 This is a schematic diagram of the structure of the headrest for the aircraft simulator seat of this utility model;

[0024] Figure 2 This is a structural schematic diagram of the headrest structure of the aircraft simulator seat of this utility model from another perspective.

[0025] Figure 3 This is an exploded structural diagram of the headrest structure of the aircraft simulator seat of this utility model;

[0026] Figure 4 This is a schematic diagram of the headrest cushion in the headrest structure of the aircraft simulator seat of this utility model;

[0027] Figure 5 This is a schematic diagram of the installation components in the headrest structure of the aircraft simulator seat of this utility model;

[0028] Figure 6 This is a structural schematic diagram of the mounting components in the headrest structure of the aircraft simulator seat of this utility model from another perspective.

[0029] Figure 7 This is a schematic diagram of the locking component in the headrest structure of the aircraft simulator seat of this utility model;

[0030] Figure 8 This is a cross-sectional schematic diagram of the locking sleeve in the headrest structure of the aircraft simulator seat of this utility model.

[0031] Explanation of icon numbers:

[0032] 1. Headrest cushion; 2. Installation components;

[0033] 201. Inner lining plate; 202. Positioning rod; 203. Locking assembly;

[0034] 2011. Lined groove;

[0035] 2031. Positioning sleeve; 2032. Locking sleeve; 2033. Locking assembly;

[0036] 20311, Positioning protrusion; 20312, Positioning groove;

[0037] 20321, threaded sleeve; 20322, threaded ring;

[0038] 20331, receiving groove; 20332, abutment spring; 20333, arc-shaped abutment plate; 20334, operating lever. Detailed Implementation

[0039] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0040] Please refer to Figures 1 to 8 As shown, an embodiment of the present invention provides an aircraft simulator seat headrest structure, including: a headrest cushion 1 and an installation component 2 installed on the headrest cushion 1. The installation component 2 includes an inner liner 201 for installing the headrest cushion 1. Positioning rods 202 for fixing the inner liner 201 are installed on both sides of the bottom of the inner liner 201. Locking components 203 are installed on both positioning rods 202.

[0041] By adopting the above technical solution and providing a headrest structure with adjustable height and easily replaceable headrest cushion 1, this utility model can better meet the personalized needs of pilots during simulated flight, reduce neck and head pressure, improve pilot comfort and concentration, and thus enhance training effectiveness. At the same time, the headrest cushion 1 can be easily disassembled and replaced without replacing the entire headrest structure, which greatly reduces maintenance costs and improves the practicality of the headrest.

[0042] In order to achieve a stable fit between the headrest cushion 1 and the inner lining plate 201, in this embodiment, the bottom of the headrest cushion 1 is provided with an inner lining groove 2011 that cooperates with the inner lining plate 201. This design ensures a tight fit between the headrest cushion 1 and the inner lining plate 201, enhances the overall stability of the headrest, reduces shaking and displacement during use, and improves the user experience.

[0043] To achieve flexible adjustment and locking of the headrest cushion 1 height, in this embodiment: the locking component 203 includes a positioning sleeve 2031 and a locking sleeve 2032 slidably sleeved on the positioning rod 202, and the top of the positioning sleeve 2031 and the bottom of the locking sleeve 2032 are detachable. A locking component 2033 for positioning the locking sleeve 2032 is installed on the side of the locking sleeve 2032. This design allows the height of the headrest to be flexibly adjusted according to user needs, and a stable lock is achieved through the locking component 2033, ensuring that the headrest remains stable at the adjusted height position, thus improving the safety and comfort of use.

[0044] To enhance the positioning accuracy between the positioning sleeve 2031 and the locking sleeve 2032 and the positioning rod 202, in this embodiment: positioning protrusions 20311 are fixedly connected to the inner walls of both the positioning sleeve 2031 and the locking sleeve 2032, and a positioning groove 20312 matching the positioning protrusion 20311 is provided on the positioning rod 202 at the position corresponding to the positioning protrusion 20311. Through the cooperative design of the positioning protrusion 20311 and the positioning groove 20312, the rotation and offset of the sleeve on the rod are effectively prevented, and the accuracy and stability of the headrest adjustment are improved.

[0045] To enable quick connection and disassembly between the positioning sleeve 2031 and the locking sleeve 2032, in this embodiment: a threaded sleeve 20321 is fixedly connected to the bottom of the locking sleeve 2032, and a threaded ring 20322 matching the threaded sleeve 20321 is fixedly connected to the top of the positioning sleeve 2031. The threaded connection design makes the connection and disassembly between the positioning sleeve 2031 and the locking sleeve 2032 simple and quick, allowing users to adjust the headrest height as needed, thus improving the adaptability and practicality of the headrest.

[0046] To achieve a secure lock on the positioning rod 202, in this embodiment, the locking assembly 2033 includes a receiving groove 20331 formed on the inner wall of the locking sleeve 2032. A retaining spring 20332 is fixedly connected to the inner wall of the receiving groove 20331. An arc-shaped retaining plate 20333 is provided at the end of the retaining spring 20332, corresponding to the position of the positioning rod 202. A rubber anti-slip pad is provided on the side of the arc-shaped retaining plate 20333 near the positioning rod 202. An operating rod 20334 for operating the arc-shaped retaining plate 20333 is also fixedly connected to the arc-shaped retaining plate 20333. The position of the locking sleeve 2032 can be easily adjusted by operating the rod 20334, thereby achieving flexible adjustment of the headrest height. The rubber anti-slip pad enhances locking stability, prevents accidental movement of the headrest during use, and improves the reliability and safety of the headrest.

[0047] To enhance the comfort of the headrest cushion 1, in this embodiment, the headrest cushion 1 consists of a surface layer and a bottom layer. The surface layer is made of 50D soft sponge, and the bottom layer is made of 70D high-resilience sponge. The 50D soft sponge provides a soft touch, while the 70D high-resilience sponge provides good support. The combination of the two makes the headrest cushion 1 both soft and comfortable and provides sufficient support, effectively reducing pressure on the neck and head, improving the pilot's comfort and concentration, and thus enhancing training effectiveness.

[0048] To enhance the durability of the headrest structure, in this embodiment, the positioning rod 202 is made of 304 stainless steel. 304 stainless steel has excellent corrosion resistance and strength, ensuring the stability and durability of the headrest structure in long-term use, extending the service life of the headrest, and reducing maintenance costs.

[0049] To reduce the weight of the headrest and improve its structural strength, in this embodiment, the positioning sleeve 2031 and the locking sleeve 2032 are made of carbon fiber reinforced nylon. Carbon fiber reinforced nylon is lightweight and high-strength, which not only reduces the weight of the headrest, making it easier for users to install and use, but also ensures the strength and stability of the headrest structure, while improving the durability and practicality of the headrest.

[0050] The working principle of this utility model is as follows: It achieves flexible adjustment of the headrest height through the cooperative structure of the operating lever 20334, the arc-shaped abutment plate 20333, the abutment spring 20332, the positioning rod 202, and the locking sleeve 2032. Pilots can easily adjust the headrest height according to their height, posture habits, or the needs of simulated flight scenarios, thus obtaining more comfortable and safe support. Furthermore, the headrest cushion 1 of this utility model adopts a detachable design, making replacement simple and quick. When the headrest cushion 1 wears out due to prolonged use or needs to adapt to different training tasks, the pilot can easily remove and replace it with a new one without replacing the entire headrest structure, greatly reducing maintenance costs and improving the practicality of the headrest. After the headrest height adjustment is completed, by loosening the operating lever 20334, the arc-shaped abutment plate 20333 automatically presses against the side of the positioning rod 202 under the elastic force of the abutment spring 20332, ensuring that the headrest remains stable at the adjusted height. This design effectively prevents the headrest from moving unexpectedly due to external forces during use, thus improving the reliability and safety of the headrest.

[0051] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An aircraft simulator seat headrest structure comprising a headrest cushion (1) and a mounting assembly (2) mounted to the headrest cushion (1), characterized in that, The mounting assembly (2) comprises an inner lining plate (201) for mounting the headrest cushion (1), and positioning insertion rods (202) for fixing the inner lining plate (201) are arranged on both sides of the bottom of the inner lining plate (201), and locking assemblies (203) are arranged on the two positioning insertion rods (202).

2. An aircraft simulator seat headrest structure as defined in claim 1, wherein: The bottom of the headrest cushion (1) is provided with an inner lining groove (2011) for cooperating with the inner lining plate (201).

3. An aircraft simulator seat headrest structure as defined in claim 2, wherein: The locking assembly (203) comprises a positioning sleeve (2031) and a locking sleeve (2032), the positioning sleeve (2031) is sleeved on the positioning insertion rod (202), the top of the positioning sleeve (2031) is detachably connected with the bottom of the locking sleeve (2032), and a locking assembly (2033) for positioning the locking sleeve (2032) is arranged on the side of the locking sleeve (2032).

4. An aircraft simulator seat headrest structure as defined in claim 3, wherein: The inner walls of the positioning sleeve (2031) and the locking sleeve (2032) are fixedly connected with positioning convex strips (20311), and the positioning insertion rod (202) is provided with positioning sliding grooves (20312) corresponding to the positions of the positioning convex strips (20311) and matched with the positioning convex strips (20311).

5. An aircraft simulator seat headrest structure as defined in claim 4, wherein: The bottom of the locking sleeve (2032) is fixedly connected with a threaded sleeve (20321), and the top of the positioning sleeve (2031) is fixedly connected with a threaded ring (20322) matched with the threaded sleeve (20321).

6. An aircraft simulator seat headrest structure as defined in claim 5, wherein: The locking assembly (2033) comprises a containing groove (20331) arranged on the inner wall of the locking sleeve (2032), an abutting spring (20332) is fixedly connected to the inner wall of the containing groove (20331), an arc-shaped abutting plate (20333) is arranged at the end of the abutting spring (20332) and corresponding to the position of the positioning insertion rod (202), a rubber non-slip pad is arranged on the side of the arc-shaped abutting plate (20333) close to the positioning insertion rod (202), and an operating rod (20334) for operating the arc-shaped abutting plate (20333) is fixedly connected to the arc-shaped abutting plate (20333).

7. An aircraft simulator seat headrest structure as defined in claim 6 wherein: The headrest cushion (1) is composed of a surface layer and a bottom layer, the surface layer is made of 50D soft sponge, and the bottom layer is made of 70D high-resilience sponge.

8. An aircraft simulator seat headrest structure as defined in claim 7, wherein: The positioning insertion rod (202) is made of 304 stainless steel.

9. An aircraft simulator seat headrest structure as defined in claim 8, wherein: The positioning sleeve (2031) and the locking sleeve (2032) are made of carbon fiber reinforced nylon.

Citation Information

Patent Citations

  • A type of car headrest

    CN110861554B