Gas-liquid distribution optimizing device of low-resistance high-efficiency packed tower

By using a hollow disc structure and a guide plate design with precise angle adjustment, the stability problem of the slotted disc gas-liquid distributor under high flow rate or pressure fluctuations is solved, thereby improving the mass transfer efficiency and structural stability of the packed tower.

CN223980319UActive Publication Date: 2026-03-10ZHEJIANG JINGRUI HEAVY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In existing tray-type gas-liquid distributors, when the gas-liquid flow rate is large or the pressure fluctuation inside the tower is large, the liquid baffle is easily subjected to impact force, which may cause it to loosen or be damaged, affecting the structural stability.

Method used

The device adopts a hollow disc structure, adjusts the angle of the guide plate through traction and pulling components, uses connecting strips to share the impact force, and precisely controls the opening and closing angle of the guide plate through a drive motor to enhance its impact resistance. At the same time, rotating and fixed connecting parts are used to ensure the stability of the device.

Benefits of technology

The impact resistance of the deflector is improved, ensuring that the airflow impacts at a suitable angle, reducing adverse forces, enhancing the stability and mass transfer efficiency of the device, and preventing damage to the deflector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The gas-liquid distribution optimizing device comprises a hollow disc, the top of the hollow disc is communicated with a plurality of groups of flow guide pipes, the bottom of the hollow disc is communicated with a gas inlet pipe for conveying gas to the hollow disc, openings of the plurality of groups of flow guide pipes are fixedly connected with a supporting plate, and accommodating grooves are formed in two sides of the top of the supporting plate; two groups of containing grooves are formed in the supporting plate, inner cavities of the two groups of containing grooves are fixedly connected with connecting rods, the surfaces of the two groups of connecting rods are rotationally sleeved with flow guide plates, and traction assemblies used for pulling the ends of the flow guide plates on the corresponding sides are arranged in the middles of the two sides of the supporting plate. The connecting strips can share a part of impact force, so that the pressure borne by the flow guide plate is relieved to a certain extent, and the overall impact resistance of the flow guide plate is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to low resistance high -efficient filler tower's gas liquid distribution optimization device technical field, concretely is low resistance high -efficient filler tower's gas liquid distribution optimization device. BACKGROUND

[0002] The filler tower is a common gas-liquid mass transfer equipment, which is widely used in chemical industry, pharmaceutical industry, petroleum industry, environmental protection and other fields, especially in absorption, desorption, distillation and extraction processes. The filler tower increases the contact area of gas-liquid two phases by filling specific fillers in the tower, thereby improving the mass transfer efficiency. The filler tower is suitable for various chemical process, such as gas absorption, desorption, distillation and extraction.

[0003] At present, the Chinese patent with publication number CN222076565U discloses a groove disc type gas-liquid distributor, which comprises a liquid blocking cap, a gas lifting pipe, a liquid guide pipe, a spray hole and a distribution plate. The gas lifting pipe is a straight cylinder structure that penetrates from top to bottom, and is fixed on the bottom of the distribution plate. The bottom of the gas lifting pipe is exposed to the lower side of the distribution plate, and the upper part of the gas lifting pipe is provided with a liquid blocking cap. The liquid guide pipe is located inside the gas lifting pipe, and the side wall of the liquid guide pipe is provided with a spray hole. The top of the liquid guide pipe is closed, and the bottom is connected to the lower part of the distribution plate. By symmetrically setting the liquid blocking cap downward, the liquid blocking cap is expanded in a louvered shape, and the liquid blocking caps are arranged staggered between them, which is beneficial to improve the flux and space utilization of the distributor. By closing the top end of the liquid guide pipe, the liquid enters through the spray hole, which can provide better gas-liquid separation and mass transfer effect, effectively prevent the generation of liquid overflow phenomenon, and avoid the safety hazards and reduction of production efficiency in the production process.

[0004] The above-mentioned groove disc type gas-liquid distributor has some problems in use. The liquid blocking cap is set symmetrically downward in a louvered shape, which is beneficial to gas-liquid separation and other functions, but may affect the stability of the overall structure to some extent, especially in the case of large gas-liquid flow or large pressure fluctuation in the tower, the liquid blocking cap may be subjected to a large impact force, and there is a risk of loosening or even damage. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a low resistance high -efficient filler tower's gas liquid distribution optimization device, to solve the problem of the above background that the liquid blocking cap may be subjected to a large impact force in the case of large gas-liquid flow or large pressure fluctuation in the tower, and there is a risk of loosening or even damage.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a kind of gas-liquid distribution optimization device of low-resistance high-efficiency filler column, including hollow disc, the top of the hollow disc is communicated with several groups of flow guide pipe, the bottom of the hollow disc is communicated with the gas inlet pipe for conveying gas to hollow disc, the mouth of several groups of the flow guide pipe is fixedly connected with support plate, both sides of the top of the support plate are equipped with accommodating groove, the inner chamber of two groups of the accommodating groove is fixedly connected with connecting rod, the surface of two groups of the connecting rod is rotatably provided with flow guide plate, the middle of both sides of the support plate is provided with traction assembly for the traction corresponding side flow guide plate end, the bottom of both sides of the hollow disc is provided with fixed connecting piece for connecting the inside of filler column;

[0008] The traction assembly includes a slot formed in the surface of one side of the support plate, the slot is formed along the height of the support plate, the inner cavity of the slot is slidably connected with a connecting block, the two sides of the connecting block are respectively provided with a connecting strip, the two ends of the two connecting strips are respectively connected to the end of the corresponding side flow guide plate and the corresponding side surface of the connecting block through a rotating member, the bottom of the hollow disc is provided with a pulling assembly for pulling the connecting block downward to adjust the opening angle of the flow guide plate.

[0009] As a preferred technical solution, the pulling assembly includes a moving disc disposed below the hollow disc, the bottom of the hollow disc is inlaid with a drive motor, the output shaft of the drive motor is key-connected with a lead screw, the surface of the lead screw is threadedly connected with a nut seat, the nut seat is fixedly inlaid in the middle of the moving disc, the bottom of each of the plurality of connecting blocks is fixedly connected with a push rod, the end of each of the plurality of push rods is downwardly sealed through the hollow disc and fixedly connected to the top surface of the moving disc.

[0010] As a preferred technical solution, the bottom of both sides of the hollow disc is fixedly connected with a limiting rod, and the two limiting rods are respectively slidably through the moving disc.

[0011] As a preferred technical solution, the rotating member includes a connecting shaft fixedly connected to the two ends of the connecting strip, the end of the connecting shaft is rotatably provided with a connecting sleeve, and the connecting sleeve at the two ends of the connecting strip is fixedly connected to the end of the corresponding side flow guide plate and the corresponding side surface of the connecting block.

[0012] As a preferred technical solution, the fixed connecting piece includes a fixed sheet fixedly installed at the bottom of both sides of the hollow disc, the opposite side of each of the two fixed sheets is threadedly connected with a fixed bolt, and the two fixed bolts are respectively threadedly through the fixed sheet and threadedly connected to the inner wall of the filler column.

[0013] As a preferred technical solution, the front and back sides of the connecting block are fixedly connected with a guide strip, the inner wall of both sides of the slot is provided with a guide groove arranged along the height direction, and the surface of the two guide strips is respectively slidably connected to the inner cavity of the corresponding side guide groove.

[0014] As a preferred technical scheme, the bottom of the flow guide plate is provided with a plurality of groups of flow guide grooves.

[0015] Compared with the prior art, the utility model has the advantages of:

[0016] The utility model discloses a traction assembly is set, and the end of the flow guide plate is drawn by the connecting strip, when the airflow impacts the flow guide plate, the connecting strip can share a part of impact force, makes the pressure that the flow guide plate bears to get a certain degree of relief, enhances the anti -impact ability of the flow guide plate whole, and, adjust the flow guide plate angle, let the airflow impact the flow guide plate with more suitable angle, reduce the adverse force such as lateral force of airflow to the flow guide plate, thereby improve the ability of the flow guide plate to bear airflow impact.

[0017] The utility model discloses a traction assembly is set, and the end of the flow guide plate is drawn by the connecting strip, when the airflow impacts the flow guide plate, the connecting strip can share a part of impact force, makes the pressure that the flow guide plate bears to get a certain degree of relief, enhances the anti -impact ability of the flow guide plate whole, and, adjust the flow guide plate angle, let the airflow impact the flow guide plate with more suitable angle, reduce the adverse force such as lateral force of airflow to the flow guide plate, thereby improve the ability of the flow guide plate to bear airflow impact.

[0018] The utility model discloses a traction assembly is set, and the end of the flow guide plate is drawn by the connecting strip, when the airflow impacts the flow guide plate, the connecting strip can share a part of impact force, makes the pressure that the flow guide plate bears to get a certain degree of relief, enhances the anti -impact ability of the flow guide plate whole, and, adjust the flow guide plate angle, let the airflow impact the flow guide plate with more suitable angle, reduce the adverse force such as lateral force of airflow to the flow guide plate, thereby improve the ability of the flow guide plate to bear airflow impact. ACCURATE DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the structure schematic drawing of the gas -liquid distribution optimization device of low resistance high -efficient filler tower of the utility model;

[0020] Figure 2 It is the structure schematic drawing of the utility model from the bottom;

[0021] Figure 3 It is the structure schematic drawing of the flow guide pipe of the utility model;

[0022] Figure 4 It is the sectional structure schematic drawing of the support plate of the utility model.

[0023] In the drawing:

[0024] 100, hollow disc; 101, fixed sheet; 102, limit rod; 103, fixed bolt; 104, moving disc; 105, air inlet pipe;

[0025] 200, drive motor; 201, screw; 202, nut seat;

[0026] 300, flow guide pipe; 301, flow guide plate; 302, support plate; 303, push rod; 304, connecting block; 305, guide strip; 306, connecting strip; 307, connecting shaft; 308, connecting sleeve; 309, flow guide groove; 310, containing groove; 311, connecting rod; 312, guide groove; 313, strip-shaped hole. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] Please refer to Figures 1-4 The embodiment provides a kind of gas-liquid distribution optimization device of low resistance high efficiency packing tower, including hollow disc 100, the top of hollow disc 100 is communicated with several groups of flow guide pipe 300, the bottom of hollow disc 100 is communicated with the gas inlet pipe 105 for conveying gas to hollow disc 100, the mouth of several groups of flow guide pipe 300 is fixedly connected with support plate 302, both sides of the top of support plate 302 are equipped with containing groove 310, the inner cavity of two containing grooves 310 is fixedly connected with connecting rod 311, the surface of two connecting rods 311 is rotatably provided with flow guide plate 301, the middle of both sides of support plate 302 is provided with traction assembly for pulling the end of corresponding side flow guide plate 301, the bottom of both sides of hollow disc 100 is provided with fixed connecting piece for connecting the inside of packing tower;

[0029] Among them, traction assembly includes strip-shaped hole 313 being equipped in the surface of one side of support plate 302, strip-shaped hole 313 is equipped along the height of support plate 302, the inner cavity of strip-shaped hole 313 is slidably connected with connecting block 304, the both sides of connecting block 304 are respectively provided with connecting strip 306, the both ends of two connecting strips 306 are respectively connected to the end of corresponding side flow guide plate 301 and the corresponding side surface of connecting block 304 through rotating piece, the bottom of hollow disc 100 is provided with pulling assembly for pulling connecting block 304 downwards to adjust the opening angle of flow guide plate 301, by the setting of traction assembly, connecting strip 306 pulls the end of flow guide plate 301, when airflow impacts flow guide plate 301, connecting strip 306 can share a part of impact force, so that the pressure borne by flow guide plate 301 is relieved to a certain extent, the overall impact resistance of flow guide plate 301 is enhanced, and the angle of flow guide plate 301 is adjusted, so that airflow impacts flow guide plate 301 at a more suitable angle, reduces the adverse forces such as lateral force of airflow on flow guide plate 301, thereby improving the ability of flow guide plate 301 to withstand airflow impact.

[0030] The pulling assembly includes a movable disk 104 located below the hollow disk 100. A drive motor 200 is embedded in the bottom of the hollow disk 100. The output shaft of the drive motor 200 is keyed to a lead screw 201. A nut seat 202 is threaded onto the surface of the lead screw 201 and is fixedly embedded in the middle of the movable disk 104. Push rods 303 are fixedly connected to the bottom of several sets of connecting blocks 304. The ends of the push rods 303 are sealed downwards, penetrate the hollow disk 100, and are fixedly connected to the movable disk 104. On the top surface, by setting the pull assembly, the drive motor 200 drives the lead screw 201 to rotate, thereby causing the nut seat 202 to move on the lead screw 201, which in turn drives the moving disk 104 and the push rod 303 to move up and down, thereby driving the connecting block 304 to move up and down in the strip hole 313, thereby adjusting the angle of the guide plate 301. At the same time, the motor drive can achieve precise speed and rotation angle control, thereby accurately adjusting the opening and closing angle of the guide plate 301 to meet the precise requirements of gas guiding under different working conditions.

[0031] The drive motor 200 can be selected from, but is not limited to, a Siemens SIMOTICS S-1FK7 series waterproof servo motor.

[0032] Among them, the bottom of both sides of the hollow disk 100 is fixedly connected with limit rods 102. The two sets of limit rods 102 slide through the moving disk 104 respectively. With the setting of the limit rods 102, during the up and down movement of the moving disk 104, the limit rods 102 can prevent the moving disk 104 from shaking or deviating, ensuring that the moving disk 104 can only move smoothly in the up and down direction, thereby ensuring the stability and accuracy of the movement of the connecting block 304, and thus improving the accuracy and reliability of the angle adjustment of the guide plate 301.

[0033] The rotating component includes connecting shafts 307 fixedly connected to both ends of the connecting bar 306. Each end of the connecting shaft 307 is rotatably fitted with a connecting sleeve 308. The connecting sleeves 308 located at both ends of the connecting bar 306 are fixedly connected to the ends of the corresponding side guide plates 301 and the corresponding side surfaces of the connecting block 304. By setting the rotating component, the connecting bar 306, the ends of the guide plates 301, and the connecting block 304 can achieve flexible rotational connection, which can smoothly transmit force and ensure that the guide plates 301 can flexibly rotate around the connecting rod 311 when the connecting block 304 moves, thereby adjusting the angle and reducing friction and resistance during rotation.

[0034] The fixing connector includes fixing plates 101 fixedly installed on the bottom of both sides of the hollow disk 100. Each of the two sets of fixing plates 101 is threaded with a fixing bolt 103 on the opposite side. The two sets of fixing bolts 103 are threaded through the fixing plates 101 and threaded to the inner wall of the packing tower. By setting the fixing connector, the fixing bolts 103 are threaded through the fixing plates 101 and connected to the inner wall of the packing tower, which can firmly fix the device inside the packing tower. It has high stability and reliability, and can withstand various forces and vibrations generated by the device during operation, ensuring that the device will not loosen or shift during long-term operation.

[0035] Guide bars 305 are fixedly connected to both the front and rear sides of the connecting block 304. Guide grooves 312 are provided on the inner walls of both sides of the strip hole 313 along the height direction. The surfaces of the two sets of guide bars 305 are slidably connected to the inner cavities of the corresponding side guide grooves 312. Through the setting of guide grooves 312 and guide bars 305, the movement direction of the connecting block 304 can be restricted, preventing the connecting block 304 from deviating or shaking during the sliding process, ensuring that the connecting block 304 can move smoothly along the height direction of the strip hole 313, thereby ensuring the accuracy and stability of the angle adjustment of the guide plate 301.

[0036] The bottom of the guide plate 301 is provided with several sets of guide grooves 309. By setting the guide grooves 309, the flow path of the gas can be further refined, so that the gas can be more evenly distributed and guided when passing through the guide plate 301. At the same time, the guide grooves 309 can change the flow state of the gas, increase the contact area between the gas and the surrounding environment, and improve the efficiency of mass transfer, heat transfer and other processes of the gas in the packed tower.

[0037] Working principle;

[0038] First, the fixing plates 101 at the bottom of both sides of the hollow plate 100 are threaded to the inner wall of the packed tower using fixing bolts 103, thereby securing the entire device inside the packed tower and ensuring that the device will not shake or shift during operation.

[0039] Based on the actual working conditions inside the packed tower and the contact effect with the packing, determine whether it is necessary to adjust the opening and closing angle of the guide plate 301.

[0040] If the angle of the guide plate 301 needs to be adjusted, start the drive motor 200 embedded in the bottom of the hollow disk 100. The output shaft of the drive motor 200 drives the lead screw 201 to rotate. Since the lead screw 201 is threaded with a nut seat 202 and the nut seat 202 is fixedly embedded in the middle of the moving disk 104, the nut seat 202 will move up and down on the lead screw 201 as the lead screw 201 rotates, thereby driving the moving disk 104 to move up and down.

[0041] When the moving disk 104 moves up and down, the push rod 303, which is fixedly connected to the bottom of the connecting block 304, moves together with the moving disk 104. This causes the connecting block 304 to slide up and down in the strip hole 313 on one side surface of the support plate 302. The connecting strip 306 moves one end of the guide plate 301 up or down, so that the other end of the guide plate 301 rotates along the connecting rod 311, thereby changing the angle of the guide plate 301. This allows for adjustment of the opening and closing angle of the guide plate 301 and prevents the gas flow rate from being too high and impacting the guide plate 301, which could damage the guide plate 301. At the same time, it allows the gas to flow at a new angle, achieving better gas distribution and contact with the packing.

[0042] Furthermore, during the adjustment process, the limiting rods 102 at the bottom of both sides of the hollow disk 100 slide through the moving disk 104 to restrict the movement direction of the moving disk 104, ensuring that the entire angle adjustment process is stable and reliable, avoiding shaking or deviation, and ensuring the accuracy of the angle adjustment of the guide plate 301.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gas-liquid distribution optimization device for a low-resistance high-efficiency packing column, characterized by, The utility model provides a kind of packing tower, including hollow disc (100), the top of hollow disc (100) is communicated with several groups of flow guide pipe (300), the bottom of hollow disc (100) is communicated with the air inlet pipe (105) for conveying gas to hollow disc (100), the mouth of several groups of flow guide pipe (300) is fixedly connected with support plate (302), both sides of the top of support plate (302) are provided with accommodating groove (310), the inner cavity of two accommodating grooves (310) is fixedly connected with connecting rod (311), the surface of two connecting rods (311) is rotatably provided with flow guide plate (301), the middle of both sides of support plate (302) is provided with traction assembly for pulling the end of corresponding side flow guide plate (301), the bottom of both sides of hollow disc (100) is provided with fixed connecting piece for connecting the inside of packing tower.

2. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to claim 1, characterized in that: The traction assembly includes a strip-shaped hole (313) formed on the surface of one side of the support plate (302), the strip-shaped hole (313) is formed along the height of the support plate (302), the inner cavity of the strip-shaped hole (313) is slidably connected with a connecting block (304), the two sides of the connecting block (304) are respectively provided with a connecting strip (306), the two ends of the two connecting strips (306) are respectively connected to the end of the corresponding side flow guide plate (301) and the corresponding side surface of the connecting block (304) through a rotating member, and the bottom of the hollow disc (100) is provided with a pulling assembly for pulling down the connecting block (304) to adjust the opening angle of the flow guide plate (301).

3. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to claim 2, characterized in that: The pulling assembly includes a moving disc (104) arranged below the hollow disc (100), the bottom of the hollow disc (100) is inlaid with a drive motor (200), the output shaft of the drive motor (200) is key-connected with a lead screw (201), the surface of the lead screw (201) is threadedly connected with a nut seat (202), the nut seat (202) is fixedly inlaid in the middle of the moving disc (104), the bottom of each of the connecting blocks (304) is fixedly connected with a push rod (303), and the end of each of the push rods (303) is downwardly and sealingly penetrated through the hollow disc (100) and fixedly connected to the top surface of the moving disc (104).

4. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to claim 3, characterized in that: The bottom of both sides of the hollow disc (100) is fixedly connected with a limiting rod (102), and the two limiting rods (102) are respectively slidably penetrated through the moving disc (104).

5. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to claim 4, characterized in that: The rotating member includes a connecting shaft (307) fixedly connected to the two ends of the connecting strip (306), the end of the connecting shaft (307) is rotatably provided with a connecting sleeve (308), and the connecting sleeves (308) at the two ends of the connecting strip (306) are fixedly connected to the end of the corresponding side flow guide plate (301) and the corresponding side surface of the connecting block (304).

6. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to claim 5, characterized in that: The fixed connecting piece includes a fixed sheet (101) fixedly installed at the bottom of both sides of the hollow disc (100), the opposite side of each of the two fixed sheets (101) is threadedly connected with a fixed bolt (103), and each of the two fixed bolts (103) is threadedly penetrated through the fixed sheet (101) and threadedly connected to the inner wall of the packing tower.

7. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to claim 6, characterized in that: The guiding strips (305) are fixedly connected to the front and rear sides of the connecting block (304), the inner walls of the two sides of the strip-shaped hole (313) are provided with guiding grooves (312) arranged along the height direction, and the surfaces of the two groups of guiding strips (305) are respectively and slidably connected to the inner cavities of the corresponding side guiding grooves (312).

8. The gas-liquid distribution optimization device for low-resistance high-efficiency packed column according to any one of claims 1-7, characterized in that: The bottom of the flow guide plate (301) is provided with a plurality of groups of flow guide grooves (309).

Citation Information

Patent Citations

  • Groove disc type gas-liquid distributor

    CN222076565U