Raw material batching device for dust suppressant production

Abstract

The utility model relates to the technical field of dust suppressant production, and discloses a dust suppressant production raw material batching device, which comprises a batching box body arranged on the ground, the stirring assembly comprises a motor and a defoaming assembly, the motor is fixed to one side of the batching box body, the output end of the motor is fixedly connected with a first rotating shaft, the defoaming assembly comprises a second rotating shaft, and the second rotating shaft penetrates through one side of the batching box body, is rotationally connected into the batching box body and is located above the motor. According to the utility model, the prepared dust suppressant can be ensured to be uniform in component, bubbles generated during batching are effectively eliminated, the influence of the bubbles on the quality of the dust suppressant is avoided, the product quality is further improved, and the requirements on high-quality dust suppressants in actual production are met.

Description

Technical Field

[0001] This utility model relates to the field of dust suppressant production technology, specifically to a dust suppressant production raw material batching device. Background Technology

[0002] Dust suppressants are composed of novel multifunctional high-molecular polymers that can solidify into a film on the surface of dust, thus possessing strong dust suppression and prevention effects. They primarily achieve dust suppression through adhesion, moisture absorption, and agglomeration. The binder component binds dust particles together, forming larger particle clusters that prevent them from becoming airborne; the hygroscopic agent absorbs moisture from the air, keeping the dust surface moist and increasing the adhesion between particles; some dust suppressants also contain agglomerating components, promoting the aggregation of dust particles to achieve dust suppression. They are widely used in dusty areas such as coal and various metal and non-metal mining areas, and mineral slag stockpiles.

[0003] A search revealed an existing technology (application number: CN202321488075.X) for a dust suppressant production raw material batching device. The document describes it as "including a support plate, with an anti-slip plate fixedly connected to the bottom of the support plate, a fixed plate abutting the upper end of the support plate, a stirring motor fixedly mounted on the upper end of the fixed plate, a stirring shaft fixedly mounted on the output shaft of the stirring motor, a stirring rod fixedly connected to the outer end of the stirring shaft, a batching tank disposed on the inner side of the support plate, and a water supply mechanism fixedly mounted on the upper end of the fixed plate." This utility model increases the mixing speed by uniformly mixing water into the raw materials, and the rotating stirring shaft driving the spiral blades to rotate, moving the raw materials from the bottom to the top.

[0004] However, while existing technologies can improve mixing speed and save manpower, they still have some shortcomings: they cannot eliminate air bubbles generated during the production process, which affects product quality. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a raw material batching device for dust suppressant production.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a dust suppressant production raw material batching device, comprising: a device structure component, including a batching box, the batching box being set on the ground; a stirring component, including a motor and a defoaming component, the motor being fixed on one side of the batching box, the output end of the motor being fixedly connected to a rotating shaft one, the defoaming component including a rotating shaft two, the rotating shaft two passing through one side of the batching box, being rotatably connected inside the batching box and located above the motor.

[0007] As a further description of the above technical solution:

[0008] The device architecture components also include: a feed inlet, fixed to the upper side of the batching box, for adding raw materials; and a discharge outlet, fixed to the lower side of the batching box, for discharging dust suppressant.

[0009] As a further description of the above technical solution:

[0010] A valve is installed on the discharge port to control the discharge of dust suppressant.

[0011] As a further description of the above technical solution:

[0012] One end of the rotating shaft passes through one side of the batching box, and the rotating shaft is rotatably connected to the inside of the batching box.

[0013] As a further description of the above technical solution:

[0014] The mixing assembly further includes: a pulley fixed on a rotating shaft and located outside the mixing tank; and multiple mixing rods fixed on the rotating shaft for mixing raw materials.

[0015] As a further description of the above technical solution:

[0016] The defoaming assembly includes: a second pulley fixed on a second rotating shaft and located outside the mixing box, with the second pulley and the first pulley on the same side of the mixing box; a transmission belt with its lower end sleeved on the first pulley and its upper end sleeved on the second rotating shaft; a sieve plate fixed on the second rotating shaft; and a metal wire mesh fixed on the sieve plate for defoaming.

[0017] As a further description of the above technical solution:

[0018] Pulley 2 is located above pulley 1.

[0019] This utility model has the following beneficial effects:

[0020] 1. The motor drives the rotating shaft and multiple sets of stirring rods to fully mix various raw materials in the mixing tank, ensuring that the dust suppressant has a uniform composition and guaranteeing product quality.

[0021] 2. The belt drive drives the screen plate and the wire mesh to rotate, effectively eliminating air bubbles generated during the batching process. This prevents air bubbles from affecting the quality of the dust suppressant, further improving product quality and meeting the demand for high-quality dust suppressants in actual production. Attached Figure Description

[0022] Fig. 1 This is an overall schematic diagram of a raw material batching device for dust suppressant production proposed in this utility model;

[0023] Fig. 2 This is a cross-sectional view of the batching box of a raw material batching device for dust suppressant production proposed in this utility model;

[0024] Fig. 3 This is a schematic diagram of the stirring assembly of a raw material batching device for dust suppressant production proposed in this utility model.

[0025] Legend: 1. Device structure components; 11. Batching box; 12. Feed inlet; 13. Discharge outlet; 2. Mixing assembly; 21. Motor; 22. Belt pulley one; 23. Drive belt; 24. Belt pulley two; 25. Shaft one; 26. Mixing rod; 27. Shaft two; 28. Sieve plate; 29. ​​Wire mesh. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0027] like Figs. 1 to 3 As shown, this embodiment provides a dust suppressant production raw material batching device, including: device structure component 1, including batching box 11, which is set on the ground; stirring component 2, including motor 21 and defoaming component, motor 21 is fixed on one side of batching box 11, the output end of motor 21 is fixedly connected to rotating shaft 25, and defoaming component includes rotating shaft 27, which passes through one side of batching box 11, is rotatably connected inside batching box 11 and is located above motor 21.

[0028] In this embodiment, the stirring component 2 and the device architecture component 1 constitute the dust suppressant production raw material batching device involved in this application, realizing a dust suppressant production raw material batching device.

[0029] In this embodiment, the raw materials for dust suppressant production typically include binders, surfactants, thickeners, and hygroscopic agents. During the production process, the metered raw materials are fed into a mixing device according to a predetermined formula ratio and mixed to obtain the desired dust suppressant.

[0030] In this embodiment, the defoaming component drives the rotation of the second rotating shaft 27 through the rotation of the first rotating shaft 25, thereby defoaming the various mixed raw materials in the mixing box 11.

[0031] It should be noted that after the operator pours the production raw materials into the mixing box 11, the motor 21 is started, which drives the mixing component 2 to mix the production raw materials evenly, thereby improving the quality of the dust suppressant. At the same time, the rotating shaft 27 rotates accordingly, and the defoaming component eliminates the bubbles generated during the production process, preventing the bubbles from affecting the quality of the dust suppressant, and further improving production efficiency and product quality.

[0032] Specifically, the device architecture component 1 also includes: a feed inlet 12, fixed to the upper side of the batching box 11, for adding raw materials; and a discharge outlet 13, fixed to the lower side of the batching box 11, for discharging dust suppressant.

[0033] In this embodiment, the raw materials are poured into the feed inlet 12 before batching, and the raw materials are transported to the inside of the batching box 11. After the batching is completed, the dust suppressant is discharged through the discharge outlet 13 to ensure the continuity of production and facilitate the collection of dust suppressant by operators.

[0034] Specifically, a valve is installed on the discharge port 13 to control the discharge of dust suppressant from the discharge port 13.

[0035] As a preferred implementation method, the operator can manually control the discharge of dust suppressant from the discharge port 13. The discharge rhythm can be adjusted according to actual production needs to avoid material waste or production process chaos. Example

[0036] Based on Example 1, in order to ensure the quality of the dust suppressant product, a stirring rod 26 is fixed on the rotating shaft 25;

[0037] Specifically, one end of the rotating shaft 25 passes through one side of the mixing box 11, and the rotating shaft 25 is rotatably connected to the inside of the mixing box 11.

[0038] It should be noted that the output end of the motor 21 is fixed at one end of the mixing box 11. The rotating shaft 25 rotates inside the mixing box 11. After the motor 21 starts, it drives the rotating shaft 25 to rotate, thereby realizing the subsequent mixing process and effectively improving production efficiency.

[0039] Specifically, the mixing assembly 2 also includes: a pulley 22, fixed on the rotating shaft 25 at one end outside the mixing box 11; and mixing rods 26, fixed on the rotating shaft 25, arranged in multiple sets, for mixing raw materials.

[0040] As a preferred implementation, when the motor 21 drives the rotating shaft 25 to rotate, the pulley 22 fixed on the rotating shaft 25 rotates accordingly. At the same time, multiple sets of stirring rods 26 fixed on the rotating shaft 25 stir the raw materials inside the mixing box 11, so that the various raw materials are fully mixed in the mixing box 11, ensuring that the dust suppressant has uniform composition and guaranteeing product quality. Example

[0041] Based on Example 2, in order to effectively remove the bubbles generated during the ingredient preparation process, an antifoaming component is provided on 11;

[0042] Specifically, the defoaming component includes: a second pulley 24, fixed on a second rotating shaft 27, located outside the mixing box 11, with the second pulley 24 and the first pulley 22 on the same side of the mixing box 11; a transmission belt 23, with its lower end sleeved on the first pulley 22 and its upper end sleeved on the second rotating shaft 27; a sieve plate 28, fixed on the second rotating shaft 27; and a metal wire mesh 29, fixed on the sieve plate 28, used for defoaming.

[0043] It should be noted that pulley 22 rotates under the drive of shaft 25, and drives pulley 24 through transmission belt 23, causing shaft 27 to start rotating. The screen plate 28 fixed on shaft 27 rotates accordingly. During the rotation, the metal wire mesh 29 fixed on screen plate 28 comes into contact with the material in the batching box 11, eliminating the air bubbles generated in the material. This effectively removes the air bubbles generated during the batching process, preventing the air bubbles from affecting the quality of the dust suppressant and improving product quality.

[0044] Specifically, pulley 24 is located above pulley 22.

[0045] In this embodiment, pulley 24 and pulley 22, connected by transmission belt 23, can effectively complete the stirring and defoaming tasks, thereby improving production efficiency and product quality.

[0046] In use, the operator first pours the raw materials into the batching box 11 through the feed inlet 12, then starts the motor 21 to drive the rotating shaft 25 to rotate. The stirring rods 26 on the rotating shaft 25 thoroughly stir the raw materials. During the stirring process, a large number of bubbles will be generated in the raw materials. At this time, the rotation of the rotating shaft 25 drives the pulley 22 to rotate. Under the transmission belt 23, the pulley 24 rotates and drives the rotating shaft 27 to rotate, which in turn causes the screen plate 28 to rotate. The metal wire mesh 29 on the screen plate 28 physically defoams the bubbles inside the dust suppressant. After the batching is completed, the discharge port 13 is opened and the dust suppressant is discharged from the discharge port 13.

[0047] It should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that can be controlled by a computer or other means. The detailed description of known functions and known components is omitted in the specific implementation of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dust suppressant production feedstock batching apparatus, characterized by: The utility model relates to a kind of dust suppressant production raw material batching devices. Device architecture component (1) including batching box (11), batching box (11) is arranged on ground; Stirring assembly (2) includes motor (21) and defoaming assembly, motor (21) is fixed on one side of batching box (11), the output end of motor (21) is fixedly connected with rotating shaft one (25), defoaming assembly includes rotating shaft two (27), rotating shaft two (27) penetrates one side of batching box (11), and is rotatably connected in the inside of batching box (11) and above motor (21); The stirring assembly (2) further includes: Pulley one (22) is fixed on rotating shaft one (25) and located at one end outside the batching box (11); Stirring rod (26) is fixed on rotating shaft one (25), and is arranged in multiple groups, for stirring raw material The defoaming assembly includes: Pulley two (24) is fixed on rotating shaft two (27) and located outside the batching box (11), pulley two (24) and pulley one (22) are on the same side of batching box (11); Transmission belt (23) is sleeved on pulley one (22) at lower end, and is sleeved on rotating shaft two (27) at upper end; Screen plate (28) is fixed on rotating shaft two (27);Wire mesh (29) is fixed on screen plate (28), for defoaming.

2. The dust suppressant production raw material batching device of claim 1, wherein: The device architecture component (1) further includes: Feed inlet (12) is fixed on one side of the upper end of batching box (11), for adding raw material; Discharge port (13) is fixed on one side of the lower end of batching box (11), for discharging dust suppressant.

3. The dust suppressant production raw material batching device of claim 2, wherein: Valve is arranged on the discharge port (13), for controlling the discharge of the discharge port (13) dust suppressant.

4. The dust suppressant production raw material batching device of claim 3, wherein: Rotating shaft one (25) penetrates one side of batching box (11) at one end, and rotating shaft one (25) is rotatably connected in the inside of batching box (11).

5. The dust suppressant production raw material batching device of claim 4, wherein: Pulley two (24) is located above pulley one (22).

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